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Insinger CS-5H Technical Manual

Insinger CS-5H Technical Manual

Chemical sanitizing door type dishwashing machine

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TECHNICAL MANUAL
Chemical Sanitizing Door Type Dishwashing Machine
CS-5
CS-5H
Installation, Operation and Maintenance Instructions
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800-344-4802
Fax 215-624-6966
www.insingermachine.com

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Summary of Contents for Insinger CS-5H

  • Page 1 ® TECHNICAL MANUAL Chemical Sanitizing Door Type Dishwashing Machine CS-5 CS-5H Installation, Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...
  • Page 2 Part 3 15-19 Operating Instructions Each piece of equipment at Insinger is carefully • Operation and Cleaning Instructions tested before shipment for proper operation. If the • Maintenance and Repair Procedures need for service should arise please contact your •...
  • Page 3 ® PART 1 TECHNICAL INFORMATION DoorTypeTM2013 www.insingermachine.com 800-344-4802...
  • Page 4 ® PART 1 TECHNICAL INFORMATION DoorTypeTM2013 www.insingermachine.com 800-344-4802...
  • Page 5 ® PART 1 TECHNICAL INFORMATION DoorTypeTM2013 www.insingermachine.com 800-344-4802...
  • Page 6 ® PART 1 TECHNICAL INFORMATION DoorTypeTM2013 www.insingermachine.com 800-344-4802...
  • Page 7 The maintenance and parts sections are intended for qualified service and/or maintenance Definitions technicians. Replacement parts may be ordered directly from our factory or from your local Insinger Throughout this guide you will find the following Authorized Service Agency. You can speak to the terms: WARNING, CAUTION, & NOTE. Insinger Technical Services Department, 800/344- WARNING indicates potential physical danger.
  • Page 8 ® PART 1 TECHNICAL INFORMATION Door Type Dishwashing Machine Safety Summary The following are general safety precautions that are not related to any specific procedures. These are recommended precautions that personnel must understand and apply during many phases of operation and maintenance. Keep Away From Live Circuits Operating personnel must at all times observe all safety regulations.
  • Page 9 15 months from the date is not responsible nor liable for any conditions of shipment from Insinger or 1 year (12 months) of erosion or corrosion caused by corrosive from the date of installation or start-up that said...
  • Page 10 Insinger product shall be free from defects in or service, or failure to perform normal and routine material and workmanship.
  • Page 11 Set unit in place and adjust the feet to level the machine. If the Insinger Self-Contained booster is provided the machine comes standard with a Single-Point Fasten the tables to the load and unload side of the Connection (to include the booster).
  • Page 12 Insinger dishmachines are user-friendly, making them easy to operate and maintain. By following the All lines must be flushed prior to use to remove debris. operation procedure and general cleaning procedures your Insinger dishwasher will give you years of trouble free service. CAUTION: Do not reduce the size of lines as specified in installa- tion drawings. All Lines are sized to facilitate necessary flows, pressures, etc.
  • Page 13 ® PART 2 INSTALLATION INSTRUCTIONS DoorTypeTM2013 www.insingermachine.com 800-344-4802...
  • Page 14 ® PART 2 INSTALLATION INSTRUCTIONS DoorTypeTM2013 www.insingermachine.com 800-344-4802...
  • Page 15 ® PART 2 INSTALLATION INSTRUCTIONS DoorTypeTM2013 www.insingermachine.com 800-344-4802...
  • Page 16 ® PART 2 INSTALLATION INSTRUCTIONS DoorTypeTM2013 www.insingermachine.com 800-344-4802...
  • Page 17 An inter- By following these operating procedures your lock is provided to stop the wash/rinse cycle Insinger dishwasher will give you years of trouble free if the doors are opened but hot water may service. spray out if doors are opened too quickly.
  • Page 18 ® PART 3 OPERATION & CLEANING INSTRUCTIONS CLEANING PROCEDURES (continued) PRESSURE ADJUSTMENT 5. Clean suction strainers of build-up. Pressure in the final rinse must be maintained at 20 ± 2 psi. Adjustment of the pressure is made with the adjusting screw on the pressure reducing valve. ...
  • Page 19 ® PART 3 OPERATION & CLEANING INSTRUCTIONS The following is a basic guide for the repair and 5. Inspect for dirt, wear or lime build-up. Clean or replacement of common dishwasher parts. Refer to replace as required. the Basic Services Guide for troubleshooting tips. 6.
  • Page 20 ® PART 3 OPERATION & CLEANING INSTRUCTIONS Pump Disassembly (Continued) 1. Remove the pump motor and impeller by removing the 4 hex bolts attaching them to the pump housing. 2. Repair or replace the pump parts as required. 3. Reassemble in reverse of disassembly. Immersion Heater Replacement See dwg.
  • Page 21 ® PART 3 OPERATION & CLEANING INSTRUCTIONS Motor Overloads Level System All motors used on Insinger Machines are provided The level control system consists of one overfill timer with motor overloads. Motor overloads are adjusted (P/N DE7-35) and one level float (P/N DEF-60) per when the machines are factory tested. Should it be tank. necessary to adjust the motor overloads in the field When the system is powered-up, the tank(s) will first verify the motor current draw for the voltage the begin to fill (assuming no water is in the tanks).
  • Page 22 PART 4 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS DoorTypeTM2013 www.insingermachine.com 800-344-4802...
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  • Page 47 PART 4 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS CONVERT 18-6 STRAIGHT TO CORNER DOOR CONVERSION All 3 doors open on a straight machine; only the front & right hand doors are used on a comer. The front is defined as facing the center door with the springs on the back. Remove the door connector bracket between the left &...
  • Page 48 ® Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...

This manual is also suitable for:

Cs-5