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Insinger Commander 18-6 Technical Manual
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Insinger Commander 18-6 Technical Manual

High temperature door type dishmachine
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TECHNICAL MANUAL
Installation, Operation and Maintenance Instructions
HIGH TEMPERATURE DOOR TYPE DISHMACHINE
Commander 18-6
Commander 18-6C
Commander 18-6H
Commander 18-6HC
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800-344-4802
Fax 215-624-6966
www.insingermachine.com

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Summary of Contents for Insinger Commander 18-6

  • Page 1 TECHNICAL MANUAL Installation, Operation and Maintenance Instructions HIGH TEMPERATURE DOOR TYPE DISHMACHINE Commander 18-6 Commander 18-6C Commander 18-6H Commander 18-6HC Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...
  • Page 2 Part 2 8-13 information available. Installation Instructions • General Installation Instructions Each piece of equipment at Insinger is carefully tested • Installation Drawings before shipment for proper operation. If the need for service should arise please contact your local Part 3 Authorized Insinger Service Company.
  • Page 3 Door activated drain closer … Plastic 20” x 20” racks (plate or silver) … Drain quench system … Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802 6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com...
  • Page 4 DRAIN- Drain valve externally controlled. Overflow assembly with skimmer cap is removable without the use of tools for drain line inspection. Heater is protected by low water level control. Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802 6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com...
  • Page 5 Door activated drain closer … Plastic 20" x 20" racks (plate or silver) … Drain quench system … Patent Pending Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802 6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com...
  • Page 6 DRAIN- Drain valve externally controlled. Overflow assembly with skimmer cap is removable without the use of tools for drain line inspection. Heater is protected by low water level control. Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802 6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com...
  • Page 7 This service is included in the purchase price of your new Insinger dishwasher. We will provide an authorized factory service technician for the initial start-up of your new Insinger dishwasher to ensure it is SAFETY SUMMARY running correctly. Please call the factory or your local...
  • Page 8 15 months from the date is not responsible nor liable for any conditions of shipment from Insinger or 1 year (12 months) of erosion or corrosion caused by corrosive from the date of installation or start-up that said...
  • Page 9 Insinger product shall be free from defects in or service, or failure to perform normal and routine material and workmanship.

  • Page 10: Installation Instructions

    If an electric booster is provided, connect power directly to the booster. These installation instructions are intended for qualified equipment installers: If the Insinger Self-Contained booster is provided the machine comes standard with a Single-Point Connection (to include the booster). PLACEMENT Carefully uncrate machine.
  • Page 11 Do not reduce the size of lines as specified in installation drawings. All lines are sized to facilitate necessary flows, pressures, etc. HVAC Ventilation system must be sized to provide adequate ventilation per machine specs. Refer to spec sheet. Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 12 ® PART 2 INSTALLATION INSTRUCTIONS Installation Drawing : Commander 18-6 INSTALLATION CONNECTIONS DESCRIPTION SIZE for ELECTRIC HEAT (3PH/60Hz), add the following: Hot Water to Final Rinse - 180 1/2” FIPS 208 V 240 V 380 V 480 V Hot Water to Remote Booster 1/2”...
  • Page 13 Condensate Return - Steam Booster 1/2” FIPS configuration Condensate Return - Tank Coil 3/8” FIPS Electric Service - Washer Motors & Built-In Booster 1 HP REV F - 07/08/11 Electric Service - Remote Booster 6 kW Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 14 Washer is field-convertible from Straight to Corner Condensate Return - Tank Coil 3/8” FIPS configuration Electric Service - Washer Motors & Built-In Booster 2 HP Electric Service - Remote Booster 6 kW REV F - 10/24/11 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 15 Condensate Return - Tank Coil 3/8” FIPS Washer is field-convertible from Corner to Straight configuration Electric Service - Washer Motors & Built-In Booster 1 HP Electric Service - Remote Booster 6 kW REV F - 10/24/11 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 16 ® PART 3 OPERATION INSTRUCTIONS ▲ COMMANDER 18-6 DOOR TYPE SERIES WARNING: OPERATION INSTRUCTIONS Do not open the doors during the wash/rinse cycle as hot water is being These instructions are intended for the daily users of sprayed. An interlock is provided to stop...
  • Page 17 ® PART 4 CLEANING INSTRUCTIONS COMMANDER 18-6 DOOR TYPE SERIES CLEANING INSTRUCTIONS DAILY CLEANING The following cleaning procedures should be done daily, at the end of the shift: 1. Remove all internal removable parts including spray manifolds, scrap screens, drain overflow tubes and suction strainers.
  • Page 18 ® PART 5 MAINTENANCE & REPAIR PROCEDURES Line Strainer Disassembly COMMANDER 18-6 DOOR TYPE SERIES Supplied only on units without optional booster. MAINTENANCE REQUIREMENTS 1. Shut off water supply. This section is intended for qualified service and/or maintenance technicians. 2. Remove large hex nut on bottom of strainer body.
  • Page 19 4. The taper side of the nut must face toward wall of tank. 5. Remount Hi-Temp cutoff switch to top heavy element. (See dwg. #1433-3).  NOTE: Use plumbers putty as gasketing around the immersion heater DE9-251: Tank Temperature Control Board installation nut. Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...

  • Page 20: Motor Overloads

    MAINTENANCE & REPAIR PROCEDURES Motor Overloads Level System All motors used on Insinger Machines are provided The level control system consists of one level timer with motor overloads. Motor overloads are adjusted (P/N DE7-35) and one level float (P/N DE5-60) in the when the machines are factory tested.
  • Page 21 CAREFULLY remove the strainer assembly and clean the strainer screen. Be careful not to damage the Hex nut o-ring  NOTE: The pressure reducing valve is supplied only on units equipped with optional booster Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 22 ® PART 5 MAINTENANCE & REPAIR PROCEDURES SK-5825 : Final Rinse Solenoid Valve Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 23 REV C - 03/25/04 ITEM PART NO. DESCRIPTION Motor 1 HP D431 Adapter D436 Impeller 3 7/8” D434 Casing D2-532 O-Ring D2-533 Flinger D2-534 Seal Assembly D329-5 Drain Petcock 1/4” IPS D3-808 Impeller Retaining Nut Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 24 REV C - 03/08/18 ITEM PART NO. DESCRIPTION Motor 2 HP D431 Adapter D443 Impeller 4 3/8” D434 Casing D2-532 O-Ring D2-533 Flinger D2-534 Seal Assembly D329-5 Drain Petcock 1/4” IPS D3-808 Impeller Retaining Nut Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 25 ® PART 5 MAINTENANCE & REPAIR PROCEDURES SK-4703 : Electric Heater Installation Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 26 1433-3 : Hi-Temp Cutoff Switch Installation ITEM PART NO. DESCRIPTION Hi-Temp Cutoff Switch, DE5-61 3/8” NPT 1192-11 Cutoff Switch Bracket D312C-DC-2 Hex Nut, #8-32 D2839 S/S Hose Clamp D318F-B5-B5 Bulkhead Fitting D3-545 O-Ring REV A - 11/14/03 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 27 1. Disassemble valve and clean internal parts of scale or replace 2. Replace with solenoid valve repair kit 2. Diaphragm worn 3. Check final rinse actuating circuit for 3. Solenoid valve still powered-up proper operation Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 28 7. Steam heat - condensate traps 7. Clean or replace condensate traps clogged 8. Turn on gas 8. Gas heat - gas turned off 9. Re-light pilot 9. Gas heat - pilot not lit (if provided) Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 29 ® PART 6 PARTS AND ASSEMBLIES 1550-30 : 18-6 Assembly REV A - 07/23/09 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 30 Vacuum Breaker Repair Kit 1551-31 Final Rinse Assembly 1169-179 Drain Assembly D2930 Solenoid Valve, 1/2” D2930RK Solenoid Valve Repair Kit 1550-28 Track Assembly D2-541 Suction Strainer 1550-22 Scrap Screen omit with Built-In Booster Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 31 Upper Rinse Pipe 1434-7C Lower Rinse Pipe 1434-7D Lower Rinse Pipe 1089-23A Lower Wash Pipe 1089-23B Lower Wash Pipe 1463-25 Rinse Hub Upper 1 EA D2874 Bullet Foot D3099 Thin Sealnut, 3/8-16 UNC Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 32 Spring 957-27 Spring Extension - Lower D3099 Thin Sealnut, 3/8-16 UNC 1550-16 Door Connector Brackets D309C-GC-12A HHCS, 1/4-20 x 1 1/2” Lg. D312C-GC-6 Acorn Nut, 1/4-20 D312C-JC-6 Acorn Nut, 3/8-16 D313C-J1 Flatwasher, 3/8” Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 33 ® PART 6 PARTS AND ASSEMBLIES 1560-1 : 18-6H Assembly REV A - 07/23/09 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 34 Final Rinse Assembly 1169-179 Drain Assemby D2930 Solenoid Valve, 1/2” D2930RK Solenoid Valve Repair Kit 1560-25 Hood Top Vent Assembly 1550-28 Track Assembly D2-541 Suction Strainer 1550-22 Scrap Screen omit with Built-In Booster Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 35 Upper Rinse Pipe 1434-7C Lower Rinse Pipe 1434-7D Lower Rinse Pipe 1089-23A Lower Wash Pipe 1089-23B Lower Wash Pipe 1463-25 Rinse Hub Upper 1 EA D2874 Bullet Foot D3099 Thin Sealnut, 3/8-16 UNC Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 36 ® PART 6 PARTS AND ASSEMBLIES 1551-20 : Low Pressure Hatco Booster (70 Rise) REV C - 09/08/10 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 37 Copper Tubing, 1/2” CTS x 47” Lg. (for 18-6) D207A-B4-244 Copper Tubing, 1/2” CTS x 61” Lg. (for 18-6H) D207A-B4-8 Copper Tubing, 1/2” CTS x 2” Lg. 925-49 Final Rinse Piping Bracket D314F-DS-16 Nipple, 1/2” IPS x 2” Lg. Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 38 Copper Tubing, 1/2” CTS x 21 1/2” Lg. D207A-K4-72 Copper Tubing, 1/2” CTS x 18” Lg. D320F-E1D1E1 Tee, 3/4 FIPS x 1/2” FIPS x 3/4” FIPS D2507 Pressure Relief Valve, 3/4” MIPS D314F-DS-32 Nipple, 1/2” IPS x 4” Lg. Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 39 Nipple, 1/2” IPS x 1 1/2” Lg. D314F-D1-D2 Street Elbow, 1/2” MIPS x 1/2” FIPS D2453 Check Valve, 1/2” IPS D314A-DCL Close Nipple, 1/2” IPS D2483A “Y” Strainer, 1/2” IPS D2945 Solenoid, 1/2” IPS Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 40 Tube, 1 1/2” CU x 3 1/4” Lg. (Nickel Plated) D317E-H3-H2 Adapter, 1 1/2” C x 1 1/2” M (Nickel Plated) D314F-HT-72 Nipple, 1 1/2” IPS x 9” Lg. Long One End D326F-H1 Locknut, 1 1/2” IPS Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 41 ® PART 6 PARTS AND ASSEMBLIES 1551-31 : Final Rinse Assembly REV D - 11/15/13 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 42 S/S Tubing, 1/2” CTS x 38 1/4” Lg. (for 18-6H) D316E-D3-D3 Elbow, 1/2” C (Nickel Plated) D207C-L5-43 S/S Tubing, 1/2” CTS x 10 3/4” Lg. 1089-25 Lower Wash Pipe Assembly D2-563 O-Ring D2-584 Locking Screw D2483A “Y” Strainer, 1/2” IPS Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 43 5/8” ID Hose x 3” Lg. D2876 S/S Hose Clamp, Size #10 not located where shown when using Self Contained Booster see DWG. #1551-32 if booster specified, replace with 90 Union Elbow 1/2” MIPS x 1/2” Copper Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 44 ® PART 6 PARTS AND ASSEMBLIES 1551-32 : Final Rinse Assembly with Booster REV C - 06/29/11 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 45 Pipe Nipple, 1/2” IPS x 1 1/2” Lg. All Thread 1463-29 Support Assembly - Upper Hub 1434-6 Upper Wash Pipe Assembly D3219 Hose, 5/8” ID x 3” Lg. D2876 S/S Hose Clamp, Size #10 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 46 Elbow, 1/2” C (Nickel Plated) 1089-31B S/S Tubing, 1/2” CTS x 10 3/8” Lg. Straight 1089-31C S/S Tubing, 1/2” CTS Vertical S-Bend D3219 Hose, 5/8” ID x 3” Lg. D2876 S/S Hose Clamp, Size #10 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 47 ® PART 6 PARTS AND ASSEMBLIES SK-4704 : Spray Pipe Installation Assemblies REV B - 07/24/09 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 48 Plug, 9/16-12 UNC-2A with Hole D2-554-A2 Plug, 3/4-10 UNC-2A with Hole SK-4753-1 Wire Rope Sub Assembly, 3 1/2” Lg. D309-CC-2G S/S Weld Stud, #6-32 x 1/4” D312C-CC-5 Seal Nut, #6-32 D309C-CC-4Q Pan Head Screw, #6-32 x 1/2” Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 49 O-Ring, 1 3/4” OD x 3/32” W D309C-EF-3H Setscrew, #10-32 x 3/8” D328-A2 Pipe Plug, 1/8” IPS 1083-34 Shaft Assembly 1084-16 Discharge Tee - Lower D314C-C-20 Nipple, 3/8” IPS x 2 1/2” Lg. Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 50 O-Ring, 1 3/4” OD x 3/32” W D309C-EF-3H Setscrew, #10-32 x 3/8” 1084-34 Shaft Assembly D328F-A2A Pipe Plug, 1/8” IPS 1089-15C Discharge Tee - Upper 1089-28 Plug (Press Fit) D314C-C-20 Nipple, 3/8” IPS x 2 1/2” Lg. Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 51 Drain Jam Nut D2-550 O-Ring 970-55 Drain Handle Assembly 954-8 Drain Handle Bracket D2-507 Ball 954-7 Sealing Washer D3006 Flatwasher, 5/8” OD Items #11-15 are not included when purchasing P/N 954-50 REV E - 07/24/09 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 52 D314F-HS-20 Nipple, 1 1/2” IPS x 2 1/2” D316F-H1-H1 Elbow, 1 1/2” IPS D314F-HB Close Nipple, 1 1/2” IPS D316F-E1-E2 Street Elbow, 3/4” IPS D316A-H3-H1 Elbow, 1 1/2” C x 1 1/2” FIPS www.insingermachine.com 800-344-4802 Commander 18-6 Technical Manual 2018...
  • Page 53 ® PART 7 ELECTRICAL SCHEMATICS AND PARTS WDOOR050 : Electric Heat with Built-In Booster Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 54 ® PART 7 ELECTRICAL SCHEMATICS AND PARTS WDOOR055 : Steam Heat Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 55 ® PART 7 ELECTRICAL SCHEMATICS AND PARTS WDOOR058 : Electric Heat Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 56 ® PART 7 ELECTRICAL SCHEMATICS AND PARTS SK-3490 : Control Panel Layout REV AG - 03/12/18 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 57 115 - 120 V, 1 PH, 6 kW 65 A DE7-12 Timer DE8-43 Potentiometer for DE7-12 DE2-37 Relay Base for Standard Unit DE2-37 Relay Base for VaporGuard Unit DE2-38 Relay for Standard Unit DE2-38 Relay for VaporGuard Unit Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 58 D312C-EF-5 DE9-186 Fuse Block, 3 Pole (for 3 PH with SCB) Fuse for 3 PH with SCB DE9-193 460 V KTK-R-10 DE9-193 380 V KTK-R-10 DE9-194 230 V KTK-R-15 DE9-195 208 V KTK-R-20 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 59 240 V / 240 V / 380 V / 480 V / 1 PH 3 PH 1 PH 3 PH 3 PH 3 PH Quantity Part No. DE13-SD23 DE13-SD23 DE13-SD43 DE13-SD43 DE13-SD53 DE13-SD73 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 60 ® PART 8 STRAIGHT TO CORNER CONVERSION COMMANDER 18-6 DOOR TYPE SERIES LEFT TO RIGHT CONFIGURATION STRAIGHT TO CORNER CONVERSION See Installation Drawing : Commander 18-6C. Note how the machine is positioned in a left hand DOOR CONVERSION comer. All 3 doors open on a straight machine; only the front For installation into a right hand corner, rotate the and right hand doors are used on a corner machine.
  • Page 61 1550-28 : Current Track Assembly REV E - 10/15/14 ITEM PART NO. DESCRIPTION 1550-37 Track Weld Assembly 1550-27 Track Fence 1089-221 Rack Sensor Plate Weldment D309C-HC-6A HHCS, 5/16-18 x 3/4” Lg. D312C-HC-5 Sealnut, 5/16-18 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 62 ® PART 8 STRAIGHT TO CORNER CONVERSION 1550-28 rev A : Early Track Assembly REV A - 03/10/08 Commander 18-6 Technical Manual 2018 www.insingermachine.com 800-344-4802...
  • Page 63 ® Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...

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