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Preface SIMOTION SIMOTION SCOUT SIMOTION ADI4 - Analog Drive Interface for 4 Axes ______________ General ______________ Hardware description SIMOTION ______________ Parameter assignment SIMOTION SCOUT ______________ SIMOTION ADI4 - Analog Drive Commissioning Interface for 4 Axes Manual Valid for controller: SIMOTION P,...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
This chapter presents a commissioning example using absolute and incremental encoders in conjunction with ADI4. ● Index The index helps you to locate information in the manual quickly and easily. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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WARNING Repairs to devices that have been supplied by Siemens must only be carried out by Siemens Customer Service or by repair centers authorized by Siemens. When replacing parts or components, only use those parts or components that are included in the spare parts list.
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Further links for downloading files from Service & Support. http://support.automation.siemens.com/WW/view/en/10805436 ● Individually compiling documentation on the basis of Siemens contents with the My Documentation Manager (MDM), refer to http://www.siemens.com/mdm My Documentation Manager provides you with a range of features for creating your own documentation.
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Questions about this documentation If you have any questions (suggestions, corrections) regarding this documentation, please fax or e-mail us at: +49 9131- 98 2176 E-mail mailto:docu.motioncontrol@siemens.com SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
● General and drive-specific digital input/output signals ● On-board status display via four diagnostic LEDs To supply the module and digital outputs with power, an external voltage source (+24 VDC) is needed. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
● An ADI4 DP slave is not a certified DP standard slave as defined by the PROFIDrive profile. For example, the ADI4 DP slave does not enable acyclic communication. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Wire, conductor cross section: 1.0 - 1.5 mm (AWG17 - AWG16) Supply voltage The specifications of the supply voltage can be found in Section "Power supply (Page 28)". SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
● 6XV1 830-0EH10; by the meter; without trailing capability ● 6XV1 830-3EH10; by the meter; with trailing capability Other technical data Maximum possible data rate: 12 Mbits/s SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
= 16 PROFIBUS address: 2 = 32 PROFIBUS address: 2 = 64 Not used NOTICE A newly set PROFIBUS address will only come into effect after power OFF/ON. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
: Number of the encoder interface with (X4-1) = 1, (X4-2) = 2, (X5-1) = 3, (X5-2) = 4 VO: Voltage output I: Signal input O: Signal output SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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Supply voltage: 24 VDC Tolerance Current consumption Max. cable length 20.4 V to 28.8 V ≤ 300 mA 100 m 11 V to 30 V ≤ 300 mA 300 m SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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3.6 V Current load Per encoder connection • 0.3 A Maximum 1.35 A • P5MS: Supply voltage for encoder (+5 VDC) P24SSI: Supply voltage for encoder (+24 VDC) SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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– This applies as long as the encoder permits that not all available data is read! ● All right-justified encoders that satisfy the first condition indicated above. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Max. number of switching cycles: - 24 VDC, 1 A: 10 - 24 VDC, 2 A: 10 ① PIN 1 For "unipolar spindle" function (or unipolar motor) SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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● Galvanic isolation using optocouplers ● Current limitation to a maximum 500 mA ● Protection against: short-circuit, overtemperature, and loss of ground ● Automatic disconnection in case of undervoltage SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
(AWG16) NOTICE The maximum permissible length of the digital signal cable is 30 m. 2.2.8 Interface (X6-2): Digital inputs Connection Two 12-pin connectors FK-MCP 1.5/15-ST-3.81 by Phoenix SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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② is no longer required. ② Connection if an external supply voltage P24OUText is used; the connection in accordance with ① is no longer required. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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The PROFIBUS communication time as well as the application cycle time must also be taken into account. Incorrect connection (polarity reversal) causes neither high level nor destruction of the inputs. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
LED = Off: Not yet ready LED = On: Ready LED = Off and EXCHANGE = On: Message frame exchange active LED = flashing: Error occurred during message frame exchange SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
WARNING The module has been designed for operation in an enclosed control cabinet. Operation outside an enclosed control cabinet is not permissible. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
30.2 W 241.6 W 30.2 W P24EXT1: Supply voltage of the ADI4 module P24EXT2: Supply voltage for the digital outputs P24OUText: Optional supply voltage for the digital inputs SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
A protective conductor must be connected. An M6 screw is provided on the lower right of the front of the housing to connect the protective conductor. See "Overview of connections (Page 11)". SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Atmospheric pressure 700 to 1060 hPa 700 to 1060 hPa Transportation altitude -1000 to 3000 m Shock stress during transportation Free fall in transport packaging ≤ 1000 mm SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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Hardware description 2.7 Technical data SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
● SIMATIC STEP 7 Version 5.1 and higher ● SIMOTION – SIMOTION P or C: SIMOTION V2.1 and higher (SCOUT and Runtime) – SIMOTION D: SIMOTION V3.1 and higher (SCOUT and Runtime) SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
If S7-Technology was installed for the Technology CPU, the ADI4 DP slave is located under: – Profile: SIMATIC Technology CPU PROFIBUS DP (DRIVE) > Other FIELD DEVICES > SINUMERIK > ADI4 SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Configuring the PROFIBUS parameters The PROFIBUS parameters are a result of the following: ● PROFIBUS address ● Number of axes and encoders (message frame type) ● I/O addresses SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
PROFIBUS address After the dialog is confirmed with "OK", the "DP Slave Properties" dialog box is opened. Continue with the parameter assignment for the message frame type. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
2. In the "Default" list, select the entry "4 axes, each with one encoder, Standard message frame 3 + IO, PZD-5/9 O/I 1/1". 3. Click "OK". Message frame structure The message frame is structured as follows: SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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PZD x/y Number of process data words, x: Setpoint, y: Actual value, e.g. PZD-5/9: 5 process data words for setpoints 9 process data words for actual values SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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The message frame type setting for the ADI4 DP slave in HW Config must agree with the message frame type setting in the controller. There is no automatic adjustment. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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Command Activate function x Read value x Cancel function x Mode Find reference mark On-the-fly measurement Encoder error No error Encoder error pending; error code in Gx_XIST2 SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
To avoid access conflicts between the PROFIBUS DP drives and the I/O modules, values ≥ 272 must be used for I/O addresses for the ADI4 DP slave. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
The "Total length" consistency setting means that direct access from the PLC user program (e.g. byte, word, or double word) to this address area of the PLC operating system is not permitted. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
● 611U conformant mode The figure shows the corresponding dialog box with sample values for the various encoder types and parameters. Figure 3-3 "DP Slave Properties" dialog box, "Encoder" tab SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
(position control cycle clock = PROFIBUS cycle clock): 2 ms ER (encoder resolution): 2500 pulses/revolution PM (pulse multiplication): 4 RR = 60000 ( 2*2500*4) = 3 (revolutions/min) / encoder pulse SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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SSI encoder with the highest encoder number is used. • In conjunction with ADI4, only absolute encoders (SSI) with "Pine tree" data output format (TSSI) can be operated. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
● Direction of rotation signal for Axis 3 → Digital output X6-1, Pin 8 ● Direction of rotation signal for Axis 4 → Digital output X6-1, Pin 9 Note "Unipolar spindle" (or "Unipolar motor") function is not available. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
"0" following a temperature alarm in the ADI4. After the "Shutdown delay" has elapsed, the "Shutdown ramp" is taken into account. ● Unit: [s] SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Absolute position values supplied in G1_XIST2 are never provided with a number of reserved bits for fine resolution. They are always supplied as they were read from the SSI encoder. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
• The signal source for homing can be switched during operation. Without 611U conformant mode • Homing is always performed in relation to the zero mark of the axis. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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If the "DP Slave Properties" dialog box is exited with "OK", the data are accepted and the dialog box is closed. Step 1: End Step 1 of the ADI4 DP slave parameter assignment is now complete. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
The relevant signal for the axis to be homed (e.g. Axis 1) must be set in the digital output word: ● Digital output word: Bit 0: = 0 ⇒ "Axis 1: Zero mark of Encoder 1 (X4-1)" SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Bit 0: = 1 ⇒ "Axis 1: Rising edge of external zero mark 1 (X6-2, Pin 2)" Note Homing using an external zero mark requires 611U conformant mode to be selected. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
The relevant signal for the axis to be homed (e.g. Axis 1) must be set in the digital output word: ● Digital output word: Bit 0: = 0 ⇒ "Axis 1: Zero mark of Encoder 1 (X4-1)" SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Homing using external zero mark Homing always occurs at a rising edge, irrespective of which external zero mark edge (rising or falling) was selected for homing in SIMOTION. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
During an alignment, all values displayed in the "DP Slave Properties" dialog box, "Isochronous mode" tab are transferred to all DP slaves of the same type, ADI4 DP slave here, of the configuration. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
The calculation is performed automatically by the DP master each time the equidistant bus cycle is enabled. This is performed in the following dialog box by selecting/clearing the "Activate equidistant bus cycle" check box. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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ADI4, etc.) in an S7 project, you must first perform the following two steps for each DP slave type: 1. Synchronize drive to equidistant DP cycle 2. Perform alignment You can then continue to set the other parameters. See also Function parameters (Page 43) SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
In the entry field for the factor of the "Master application cycle [ms], enter a value such that the required time ratio is achieved. Dialog: Continuation Dialog: DP slave properties Tab: Isochronous operation Entry field: Factor = 1 SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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Parameter assignment 3.6 Parameter assignment of the DP communication Figure 3-12 "DP Slave Properties" dialog box SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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DP slave drives to the NC position controller. ② The setpoints computed by the NC position controller are transferred to the DP slave drives. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Enter the required value in the entry field for the factor of the actual value acquisition. Dialog: Start Dialog: DP slave properties Tab: Isochronous operation Entry field: Factor = 2 (example value) SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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"DP Slave Properties" dialog box Note The following condition must be observed for the time of actual value acquisition T Base time ≤ actual value acquisition ≤ DP cycle SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Enter the required value in the entry field for the factor of the setpoint acceptance. Dialog: Start Dialog: DP slave properties Tab: Isochronous operation Entry field: Factor = 8 (example value) SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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Note The following condition must be observed for the time of setpoint acceptance T Equidistant master cyclic component + base time ≤ setpoint acceptance ≤ DP cycle SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
"Isochronous operation" tab to all the other ADI4 DP slaves of the configuration. Dialog: End Dialog: DP slave properties Tab: Isochronous operation Button: Alignment Figure 3-16 "DP Slave Properties" dialog box SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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The alignment only transfers the values displayed in the "Isochronous operation" tab to the DP slaves of the same type. The alignment concludes the parameter assignment of all ADI4 DP slaves with respect to the DP communication. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
≤ 625 μs) and (T ≠ 500 μs) 4. T and T cannot be in the same 125 μs cycle clock ΔT ≠ 0; with ΔT = T SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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If a parameter assignment that deviates from the boundary conditions indicated above is downloaded to this ADI4 DP slave, the ADI4 DP slave does not establish cyclic communication with the DP master. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
S7 function block FB 401 (MC_POWER) can no longer detect a drive failure. FB 401 returns the status "TRUE" at its output even after a drive failure. Figure 4-1 Drive enable for Axis 1 (principle) SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Note In conjunction with ADI4, SIMOTION only supports encoders with 13-bit and 25-bit message frames. Encoder data The encoder used in this example is a Siemens encoder, order number 6FX2 001-5HS12 with the following data: Parameters Value Encoder type...
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Encoder parameters: "Increments/revolution (resolution)" MsgLength Encoder parameters: "User data length" Encoding Encoder parameters: "Actual value protocol format" Reserved bits for fine resolution Note: The value is permanently set by ADI4. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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"Axis Type" and "Units", the encoder data must be entered in the "Encoder Assignment" and "Encoder - Data" dialog boxes. 1. Settings in the "Encoder Assignment" dialog box Figure 4-3 Encoder assignment settings SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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1 (The absolute actual value (Gn_XIST2) is taken over actual value (Gn_XIST2) directly) Multiplication factor of the cyclic = 2048 (STEP 7, HW Config: "Reserved bits for fine resolution") actual value (Gn_XIST1) SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Note In conjunction with ADI4, SIMOTION only supports encoders with 13-bit and 25-bit message frames. Encoder data The encoder used in this example is a Siemens encoder, order number 6FX2 001-5HS24 with the following data: Encoder parameters Value Encoder type...
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Encoder parameters: "Increments/revolution (resolution)" MsgLength Encoder parameters: "User data length" Encoding Encoder parameters: "Actual value protocol format" Reserved bits for fine resolution Note: The value is permanently set by ADI4. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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"Axis Type" and "Units", the encoder data must be entered in the "Encoder Assignment" and "Encoder - Data" dialog boxes. 1. Settings in the "Encoder Assignment" dialog box Figure 4-6 Encoder assignment settings SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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1 (The absolute actual value (Gn_XIST2) is taken over actual value (Gn_XIST2) directly) Multiplication factor of the cyclic = 2048 (STEP 7, HW Config: "Reserved bits for fine resolution") actual value (Gn_XIST1) SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
Note In conjunction with ADI4, SIMOTION only supports encoders with 13-bit and 25-bit message frames. Encoder data The encoder used in this example is a Siemens encoder, order number 6FX2 001-2GB02 with the following data: Parameters Value Encoder type...
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Figure 4-8 Encoder settings in STEP 7, HW Config Settings: Settings Resolution Encoder parameters: "Increments/revolution (resolution)" Reserved bits for fine resolution The value is permanently set by ADI4. SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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"Axis Type" and "Units", the encoder data must be entered in the "Encoder Assignment" and "Encoder - Data" dialog boxes: 1. Settings in the "Encoder Assignment" dialog box Figure 4-9 Encoder assignment settings SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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ROTATORY_SYSTEM IncEncoder > incResolution 1024 IncEncoder > incResolutionMutiplierCyclic 2048 2048 = 2 ; corresponds to STEP 7, HW Config: "Reserved bits for fine resolution" = 11 SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...
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Commissioning 4.4 Incremental encoder (TTL) SIMOTION ADI4 - Analog Drive Interface for 4 Axes Manual, 05/2009, 6FC5 297-0BA01-0BP6...