Roland Advanced Jet AJ-1000 Service Notes page 267

7-2 Maintenance Check List
User :
Check Points
Interview the customer
Output / Get report before maintenance
Check drain bottle
Upgrade the firmware to the latest version
Head
Carriage Motor
Check
Consumable
Parts
Wiper
Cap Top
Maintenance Liquid
Cartridge
Lithium Battery
Carriage Belt
Check
Pinch Roller
Mechanical Parts
Grit Roller
Reflective Tape
Check printing
Output / Get report after maintenance
AJ-1000 Maintenance Check List
Operation Points
Ask the customer if there is something that he/she is concerned
about.
Get report with [Get Report] of the Peck, or print both Service Report
and History Report.
If large amount of ink is discharged in the drain bottle, dispose of it
and give an explanation to the customer. Make sure to reset the
discharged-ink count.
Upgrade the firmware if the installed firmware is not the latest
version.
Determine if they should be replaced based on the SHOT COUNT in
the History Report, the test print result and the customer's interview.
Replacement Cycle : 4 billion shots
Perform a manual cleaning by using cleaning sticks and cleaning
liquid.
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BI-
DIR. DEFAULT to check the error, and perform adjustment if
necessary.
Determine if it should be replaced based on MOTOR ERROR and
MOTOR HOURS S in the History Report, the motor sound heard
when performing a print and the customer's interview. Put grease
on the gear if you replace the motor.
Replacement Cycle : 1,500 hours
Determine if it should be replaced based on the performance of the
cleaning or the period from the time when the Wiper was replaced
last.
Replacement Cycle : 6 months or Wiping count 3,000 times
Determine if it should be replaced based on the performance of the
cleaning or the period from the time when the Cap Top was
replaced.
Replacement Cycle : 6 months
Check the ink remaining amount from [INK REMAINING] in the
menu, and remind the customer of the cartridge replacement if the
remaining amount is small.
Replacement Cycle : 12 months
Replacement Cycle : 24 months
Check if the carriage belt doesn't touch the upper edge or lower
edge of the drive pulley and idle pulley when the head carriage
moves in the full width. Adjust the belt position, if necessary.
Check if it is not worn out, it is not deformed and it rotates smoothly.
Remove foreign substances put on it by using a brush.
Wipe out ink stains or dirt put on it.
Check that there is no problem with the printing operation and
printing result.
Get report with [Get Report] of the Peck, or print both Service Report
and History Report.
7-15
Date :
Serial Number :
Done
Done
Good
Dispose
OK
Good
Replacement Done
Perform Cleaning
Good
Good
Replacement Done
Perform Cleaning
Good
Perform Cleaning
OK
Good
Good
Good
Done
Good
Done
Done
Check
Reset
Reset
Adjustment Done
Reset
Replacement Done
Replacement Done
Replacement Done
Adjustment Done
Replacement Done
Perform Cleaning