Raven AutoBoom XRT Installation Manual
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Raven AutoBoom XRT Installation Manual

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AGCO RoGator C AutoBoom®
XRT Installation Manual
P/N 016-0237-001 Rev. A
02/19
E32251
Copyright 2019

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Summary of Contents for Raven AutoBoom XRT

  • Page 1 AGCO RoGator C AutoBoom® XRT Installation Manual P/N 016-0237-001 Rev. A 02/19 E32251 Copyright 2019...
  • Page 2 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 Important Safety Information ................Instructions for Hose Routing ....................Instructions for Wire Routing ..................... Chapter 2 Introduction......................Introduction ..........................Preparing for Installation ......................Recommendations ................................. Tools Needed ................................... Point of Reference ................................. Installation Overview ......................... Hydraulic Fittings ........................
  • Page 4 Table of Contents Connect the Harness to the Sensors ..................................Appendix A Kits Lists XRT Kits ..........................AGCO RoGator C AutoBoom® XRT Installation Manual...

  • Page 5: Important Safety Information

    • Follow all safety information presented within this manual. • If you require assistance with any portion of the installation or service of your Raven equipment, contact your local Raven dealer for support. • Follow all safety labels affixed to system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels.

  • Page 6: Instructions For Hose Routing

    HAPTER INSTRUCTIONS FOR HOSE ROUTING The word “hose” is used to mean all flexible fluid carrying components. Follow existing hoses as much as possible and use these guidelines: Hoses should not contact or be attached to: • Components with high vibration forces •...

  • Page 7: Instructions For Wire Routing

    IMPORTANT SAFETY INFORMATION • High pressure wash INSTRUCTIONS FOR WIRE ROUTING The word “harness” is used to mean all electrical leads and cables, bundled and unbundled. When installing harness, secure it at least every 30 cm (12in) to the frame. Follow existing harness as much as possible and use these guidelines: Harness should not contact or be attached to: •...
  • Page 8 HAPTER Protect harnesses from: • Foreign objects such as rocks that may fall or be thrown by the unit • Buildup of dirt, mud, snow, ice, submersion in water and oil • Tree limbs, brush and debris • Damage where service personnel or operators might step or use as a grab bar •...

  • Page 9: Chapter 2 Introduction

    YEAR: All FIGURE 1. RoGator C PREPARING FOR INSTALLATION Before installing AutoBoom XRT, park the machine where the ground is level, clean, and dry. Leave the machine turned off during the installation process. Always follow good safety practices. Carefully read the instructions in this manual as you complete the installation process.

  • Page 10: Tools Needed

    • Upon installation of the AutoBoom XRT system, operate the boom and center rack raise/lower functions through the machine’s manual control functions first before operating them via the AutoBoom XRT controller/ field computer to ensure the hydraulic system has been installed correctly and air is released from the system.

  • Page 11: Hydraulic Fittings

    INTRODUCTION • variable damper installation instructions in “Damper Installation” on page 14. • REM node installation instructions in “Mount the AutoBoom XRT Valve” on page 16. • ABM node installation instructions in “Autoboom ABM Node Installation” on page 31. • tilt sensor installation instructions in “Mount the Boom Sensors” on page 19.

  • Page 12: Kit Contents

    HAPTER KIT CONTENTS This section contains a list of kits available depending on machine features. For a full list of kit contents, refer to the specific kits numbers listed in “Kits Lists” on page 37. TABLE 1. Rogator C XRT Kits Boom Model Year Model...
  • Page 13 INTRODUCTION P/N 016-0237-001 Rev. A...
  • Page 14 HAPTER AGCO RoGator C AutoBoom® XRT Installation Manual...

  • Page 15: Hydraulic System Installation

    H YDRAULIC SYSTEM CHAPTER C H A P T E R 3 INSTALLATION WARNING The machine must remain stationary and switched off, with the booms unfolded and supported, during installation or maintenance. CAUTION When installing hydraulics or performing diagnostics, maintenance, or routine service, ensure precautions are taken to prevent any foreign material from being introduced into the machine’s hydraulic system.

  • Page 16: Mount The Autoboom Valve

    HAPTER MOUNT THE AUTOBOOM VALVE ADJUSTING INSTALLED AUTOBOOM VALVE FIGURE 1. Machine’s Hydraulic Valve Before AutoBoom Installation Hydraulic After Before Test Port Fitting Allen Plugs Strip this Surface 1. Strip the factory paint from the top of the machine’s hydraulic valve using a chemical approved for paint removal.

  • Page 17: Installation For Machines With Existing Hydraulic Valve

    HYDRAULIC SYSTEM INSTALLATION FIGURE 2. O-Rings Installed on the Machine’s Hydraulic Valve 4. Install 9/16” ID Buna-N O-rings (P/N 219-0001-015) in the open ports of the machine’s hydraulic valve. NOTE: Use grease or petroleum jelly to hold the O-rings in place during the Autoboom valve installation, taking care to avoid contamination of the inside of the open ports.

  • Page 18: Damper Installation

    HAPTER FIGURE 4. AutoBoom Valve Mounted to the Machine’s Hydraulic Valve Needle Valves 9. Carefully place the AutoBoom valve on the machine’s hydraulic valve, positioning it so that the cut-out section faces the accumulator. 10. Alternately tighten each bolt a small amount to a maximum of 15-20 ft. lbs. per bolt. 11.
  • Page 19 HYDRAULIC SYSTEM INSTALLATION 3. Loosen nuts on the threaded rod holding the spring to remove as much tension as possible. 4. Remove the 3/4”-10 bolt and nut holding the threaded rod and spring and remove from the machine. FIGURE 6. Detailed Damper Installation Location Threaded Rod New Bolt Existing Bolt...

  • Page 20: Small Tree

    HAPTER FIGURE 7. Spacer Installation on Damper Spacer Damper Clevis Pin 9. Use the provided longer 5/8” clevis pin and R-clip to install the base end of the damper in the hole in the upper bracket. NOTE: The rack may need to be rotated to ease placing pins in the access holes. 10.
  • Page 21 HYDRAULIC SYSTEM INSTALLATION 2. Identify the damper installation location. FIGURE 9. Damper Installation Location (Booms Unfolded) Damper Installation Location 3. Loosen nuts on the threaded rod holding the spring to remove as much tension as possible. 4. Loosen the 3/4”-10 nut holding the threaded rod and spring. FIGURE 10.
  • Page 22 HAPTER 8. With the rod end of the damper at the bottom, use the provided 5/8” clevis pins and spacers to install the damper in the holes where the factory shocks were installed. FIGURE 11. Spacer Installation on Damper Base End Spacer Assembly Rod End Spacer Assembly Clevis Pin Spacer...

  • Page 23: Sensor Installation

    Sensor mounting locations vary by boom configuration. If an object enters the sensor’s blind range unexpectedly, a false return to the sensor could occur. To ensure optimal operation of the AutoBoom XRT system and to protect the sprayer boom, the sensor should be mounted behind the boom structure (if possible), above the lowest hanging part of the boom.
  • Page 24 HAPTER FIGURE 1. Sensor Installed on Mounting Bracket 3. Mount the boom sensor assemblies on the back of the left-outer boom sections using 1-9/16” W x 2-1/2” L x 3/8” thread U-bolts and 3/8”-16 flanged lock nuts. FIGURE 2. Boom Sensor Installed Near End of Boom 4.

  • Page 25: Mount The Center Sensor

    SENSOR INSTALLATION MOUNT THE CENTER SENSOR 1. Mount the center sensor assembly to the middle of the center rack using 1-9/16” W x 2-1/2” L x 3/8” thread U- bolts and 3/8”-16 flanged lock nuts. FIGURE 4. Center Sensor Installed Sensor Between Tubes CENTER RACK INSTALLATION FOR LARGE TREE SENSOR ASSEMBLY...
  • Page 26 HAPTER 2. Install the retaining ring closest to the sensor magnet. 3. Insert the square end of the tilt sensor arm into the sensor magnet. The arrow on the end of the magnet should be rotated so it is 90° to the right of the arm. FIGURE 6.

  • Page 27: Rotary Sensor Installation

    SENSOR INSTALLATION ROTARY SENSOR INSTALLATION 1. Locate the open position between the center rack and center frame to mount the rotary sensor. FIGURE 8. Rotary Sensor Installation Location Rotary Sensor Bracket Rotary Sensor Strap 2. Using a provided 2-9/16” x 3-1/2” U-bolt, loosely install the rotary sensor strap bracket to the horizontal tube on the front side of the center rack.

  • Page 28: Center Rack Position Sensor Installation

    HAPTER 5. Using two wrenches, secure the rotary sensor link. 6. Adjust the rotary sensor bracket and the rotary sensor strap until the rotary sensor arm is vertical. FIGURE 10. Rotary Sensor Arm Orientation Sensor Arm Orientation CENTER RACK POSITION SENSOR INSTALLATION 1.

  • Page 29: Center Rack Installation Small Tree

    SENSOR INSTALLATION FIGURE 12. Center Rack Position Target CENTER RACK INSTALLATION SMALL TREE SENSOR ASSEMBLY 1. Insert the tilt sensor arm through the sensor support block. FIGURE 13. Tilt Sensor Assembly Retaining Tilt Ring Sensor Sensor Support Block Set Screw Retaining Ring Sensor...

  • Page 30: Rotary Sensor Installation

    HAPTER 3. Insert the square end of the tilt sensor arm into the sensor magnet. The arrow on the end of the magnet should be rotated so it is 90° to the right of the arm. FIGURE 14. Magnet Orientation (From Sensor Side) 4.
  • Page 31 SENSOR INSTALLATION 2. Using a provided 2-9/16” x 3-1/2” U-bolt, loosely install the rotary sensor strap bracket to the horizontal tube on the front side of the center rack. FIGURE 16. Installed Rotary Sensor 2-9/16” x 3-1/2” U-Bolt Rotary Sensor Strap Rotary Sensor Link Rotary Sensor Bracket...

  • Page 32: Center Rack Position Installation

    HAPTER FIGURE 17. Rotary Sensor Arm Orientation Sensor Arm Orientation CENTER RACK POSITION INSTALLATION 1. Use the provided U-bolts to install the center rack position bracket on the tube near the top of the right-hand damper. FIGURE 18. Center Rack Position Bracket U-Bolt Should be Mounted 1.5”...
  • Page 33 SENSOR INSTALLATION 3. Connect the 115-0235-041 cable to the height stop sensor. 4. Use the provided U-bolts to install the center rack position target below the center rack height sensor. P/N 016-0237-001 Rev. A...
  • Page 34 HAPTER AGCO RoGator C AutoBoom® XRT Installation Manual...

  • Page 35: Chapter 5 Wiring Installation

    W IRING INSTALLATION CHAPTER C H A P T E R 5 AUTOBOOM ABM NODE INSTALLATION 1. Locate the machine’s electrical box. FIGURE 1. Installed AutoBoom XRT Node Electrical Box AutoBoom Node Mounting Location (On Back) 2. Using the provided 1/4”-20 bolts and locknuts, secure the AutoBoom node to the clearance holes on the AutoBoom mounting bracket.

  • Page 36: Rem Installation

    HAPTER FIGURE 2. Installed AutoBoom Node Mounting Bolts and Nuts Connections REM INSTALLATION The REM node installs next to the AutoBoom Node. Use the provided hardware to mount the REM node. FIGURE 3. Installed AutoBoom Node ABM Node AGCO RoGator C AutoBoom® XRT Installation Manual...

  • Page 37: Electrical Diagrams

    WIRING INSTALLATION ELECTRICAL DIAGRAMS FIGURE 4. RoGator C Series XRT System Diagram (P/N 054-0237-040) P/N 016-0237-001 Rev. A...

  • Page 38: Connect The Abm/Rem Harness

    HAPTER CONNECT THE ABM/REM HARNESS NOTE: While making the following connections, be aware of the cable routing and avoid possible cable pinch points and other issues. 1. Plug gray 23 pin plug on the ABM/REM cable (P/N 115-0235-109) to the mating connector on the bottom of the REM node.
  • Page 39 WIRING INSTALLATION 7. Connect the other end of the bulkhead 2 tee back into port 2 on the back of the electrical box. 8. Disconnect the Bulkhead Connector 3 from port 3 on the back of the electrical box and connect it to the BULKHEAD 3 Tee on the ABM/REM cable.
  • Page 40 25. Connect the plug labeled DAMPER 2 to the mating receptacle on the left damper. 26. Connect the LEFT SOLENOID plug on the XRT cable to the left port 8 on the AutoBoom XRT valve. FIGURE 8. AutoBoom XRT Valve...
  • Page 41 117-0237-043 Kit, AutoBoom XRT, AGCO RoGator C, Small Tree, 120’/132’ Aluminum Boom 117-0237-044 Kit, AutoBoom XRT, AGCO RoGator C, Large Tree, 90’/100’ Steel Boom, No Hydraulics 117-0237-045 Kit, AutoBoom XRT, AGCO RoGator C, Small Tree, 90’/100’ Steel Boom, No Hydraulics 117-0237-046 Kit, AutoBoom XRT, AGCO RoGator C, Large Tree, 120’...
  • Page 42 PROPRIETARY AND CONFIDENTIAL INFORMATION OF RAVEN INDUSTRIES INC. THIS DRAWING AND THE INFORMATION HEREON ARE RAVEN INDUSTRIES INC. PROPERTY AND 14979 MAY BE USED BY OTHERS ONLY AS AUTHORIZED IN WRITING BY RAVEN INDUSTRIES INC. - ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
  • Page 43 PART # DESCRIPTION OEM P/N BOX, SHIPPING (LABELED BOX 2 OF 4) 053-0159-079 016-0171-649 SHEET, WARRENTY/HELP (016-0237-001) ECU, ISOBUS, REM, RAVEN 063-0173-965 KIT, XRT ABM WITH AUTOBOOM UNLOCK 117-0235-050 CABLE, XRT AB, ROGATOR C 115-0235-109 CABLE, XRT ROG C, HEIGHT SENSOR...
  • Page 44 PROPRIETARY AND CONFIDENTIAL INFORMATION OF RAVEN INDUSTRIES INC. THIS DRAWING AND THE INFORMATION HEREON ARE RAVEN INDUSTRIES INC. PROPERTY AND 14979 MAY BE USED BY OTHERS ONLY AS AUTHORIZED IN WRITING BY RAVEN INDUSTRIES INC. - ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
  • Page 45 PART # DESCRIPTION OEM P/N BOX, SHIPPING (LABELED BOX 2 OF 4) 053-0159-079 016-0171-649 SHEET, WARRENTY/HELP (016-0237-001) ECU, ISOBUS, REM, RAVEN 063-0173-965 KIT, XRT ABM WITH AUTOBOOM UNLOCK 117-0235-050 CABLE, XRT AB, ROGATOR C 115-0235-109 CABLE, XRT ROG C, HEIGHT SENSOR...
  • Page 46 PROPRIETARY AND CONFIDENTIAL INFORMATION OF RAVEN INDUSTRIES INC. THIS DRAWING AND THE INFORMATION HEREON ARE RAVEN INDUSTRIES INC. PROPERTY AND 14979 MAY BE USED BY OTHERS ONLY AS AUTHORIZED IN WRITING BY RAVEN INDUSTRIES INC. - ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
  • Page 47 PART # DESCRIPTION OEM P/N BOX, SHIPPING (LABELED BOX 2 OF 4) 053-0159-079 016-0171-649 SHEET, WARRENTY/HELP (016-0237-001) ECU, ISOBUS, REM, RAVEN 063-0173-965 KIT, XRT ABM WITH AUTOBOOM UNLOCK 117-0235-050 CABLE, XRT AB, ROGATOR C 115-0235-109 CABLE, XRT ROG C, HEIGHT SENSOR...
  • Page 48 PROPRIETARY AND CONFIDENTIAL INFORMATION OF RAVEN INDUSTRIES INC. THIS DRAWING AND THE INFORMATION HEREON ARE RAVEN INDUSTRIES INC. PROPERTY AND 14979 MAY BE USED BY OTHERS ONLY AS AUTHORIZED IN WRITING BY RAVEN INDUSTRIES INC. - ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
  • Page 49 PART # DESCRIPTION OEM P/N BOX, SHIPPING (LABELED BOX 2 OF 4) 053-0159-079 016-0171-649 SHEET, WARRENTY/HELP (016-0237-001) ECU, ISOBUS, REM, RAVEN 063-0173-965 KIT, XRT ABM WITH AUTOBOOM UNLOCK 117-0235-050 CABLE, XRT AB, ROGATOR C 115-0235-109 CABLE, XRT ROG C, HEIGHT SENSOR...
  • Page 50 PROPRIETARY AND CONFIDENTIAL INFORMATION OF RAVEN INDUSTRIES INC. THIS DRAWING AND THE INFORMATION HEREON ARE RAVEN INDUSTRIES INC. PROPERTY AND 14979 MAY BE USED BY OTHERS ONLY AS AUTHORIZED IN WRITING BY RAVEN INDUSTRIES INC. - ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
  • Page 51 PART # DESCRIPTION OEM P/N BOX, SHIPPING (LABELED BOX 2 OF 4) 053-0159-079 016-0171-649 SHEET, WARRENTY/HELP (016-0237-001) ECU, ISOBUS, REM, RAVEN 063-0173-965 KIT, XRT ABM WITH AUTOBOOM UNLOCK 117-0235-050 CABLE, XRT AB, ROGATOR C 115-0235-109 CABLE, XRT ROG C, HEIGHT SENSOR...
  • Page 52 PROPRIETARY AND CONFIDENTIAL INFORMATION OF RAVEN INDUSTRIES INC. THIS DRAWING AND THE INFORMATION HEREON ARE RAVEN INDUSTRIES INC. PROPERTY AND 14979 MAY BE USED BY OTHERS ONLY AS AUTHORIZED IN WRITING BY RAVEN INDUSTRIES INC. - ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
  • Page 53 PART # DESCRIPTION OEM P/N BOX, SHIPPING (LABELED BOX 2 OF 4) 053-0159-079 016-0171-649 SHEET, WARRENTY/HELP (016-0237-001) ECU, ISOBUS, REM, RAVEN 063-0173-965 KIT, XRT ABM WITH AUTOBOOM UNLOCK 117-0235-050 CABLE, XRT AB, ROGATOR C 115-0235-109 CABLE, XRT ROG C, HEIGHT SENSOR...
  • Page 54 PROPRIETARY AND CONFIDENTIAL INFORMATION OF RAVEN INDUSTRIES INC. THIS DRAWING AND THE INFORMATION HEREON ARE RAVEN INDUSTRIES INC. PROPERTY AND 14979 MAY BE USED BY OTHERS ONLY AS AUTHORIZED IN WRITING BY RAVEN INDUSTRIES INC. - ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
  • Page 55 PART # DESCRIPTION OEM P/N BOX, SHIPPING (LABELED BOX 2 OF 4) 053-0159-079 016-0171-649 SHEET, WARRENTY/HELP (016-0237-001) ECU, ISOBUS, REM, RAVEN 063-0173-965 KIT, XRT ABM WITH AUTOBOOM UNLOCK 117-0235-050 CABLE, XRT AB, ROGATOR C 115-0235-109 CABLE, XRT ROG C, HEIGHT SENSOR...
  • Page 56 PROPRIETARY AND CONFIDENTIAL INFORMATION OF RAVEN INDUSTRIES INC. THIS DRAWING AND THE INFORMATION HEREON ARE RAVEN INDUSTRIES INC. PROPERTY AND 14979 MAY BE USED BY OTHERS ONLY AS AUTHORIZED IN WRITING BY RAVEN INDUSTRIES INC. - ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
  • Page 57 PART # DESCRIPTION OEM P/N BOX, SHIPPING (LABELED BOX 2 OF 4) 053-0159-079 016-0171-649 SHEET, WARRENTY/HELP (016-0237-001) ECU, ISOBUS, REM, RAVEN 063-0173-965 KIT, XRT ABM WITH AUTOBOOM UNLOCK 117-0235-050 CABLE, XRT AB, ROGATOR C 115-0235-109 CABLE, XRT ROG C, HEIGHT SENSOR...
  • Page 58 PROPRIETARY AND CONFIDENTIAL INFORMATION OF RAVEN INDUSTRIES INC. THIS DRAWING AND THE INFORMATION HEREON ARE RAVEN INDUSTRIES INC. PROPERTY AND 14979 MAY BE USED BY OTHERS ONLY AS AUTHORIZED IN WRITING BY RAVEN INDUSTRIES INC. - ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
  • Page 59 PART # DESCRIPTION OEM P/N BOX, SHIPPING (LABELED BOX 2 OF 4) 053-0159-079 016-0171-649 SHEET, WARRENTY/HELP (016-0237-001) ECU, ISOBUS, REM, RAVEN 063-0173-965 KIT, XRT ABM WITH AUTOBOOM UNLOCK 117-0235-050 CABLE, XRT AB, ROGATOR C 115-0235-109 CABLE, XRT ROG C, HEIGHT SENSOR...
  • Page 60 PPENDIX AGCO RoGator C AutoBoom® XRT Installation Manual...
  • Page 61 Connecting the Harness to the Power/CAN Controls 120’ Booms 36 Electrical Diagrams 90’- 100’ Booms 34 Connecting the Harness to the Sensors Hydraulic Safety Hydraulic System Installing Fittings on the AutoBoom XRT Valve Important Safety Information Hydraulic Safety Introduction Hydraulic Fittings 7 Kit Contents...
  • Page 62 Index AGCO RoGator C AutoBoom® XRT Installation Manual...
  • Page 63 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
  • Page 64 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.

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