Related Manuals for Raven AutoBoom XRT Series
Summary of Contents for Raven AutoBoom XRT Series
- Page 1 AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/ 44X0 and Trident 5550 (MY 2017-19) 016-0236-001 Rev. C 7/2019 E33444 Copyright 2018, 2019...
- Page 2 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.
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Page 3: Table Of Contents
Table of Contents Chapter 1 Important Safety Information................Instructions for Hose Routing ..........................Instructions for Wire Routing ..........................Chapter 2 Introduction......................Introduction ................................... Preparing for Installation ............................Recommendations ................................. Tools Needed ................................... Point of Reference .................................. Installation Overview ..............................Hydraulic Fittings ................................. Updates ................................... - Page 4 Table of Contents Connect the Harness to the Sensors ........................ Appendix A Kits Lists........................AutoBoom XRT Kits ..............................AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/44X0 and Trident 5550 (MY 2017-19)
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Page 5: Important Safety Information
• Follow all safety information presented within this manual. • If you require assistance with any portion of the installation or service of your Raven equipment, contact your local Raven dealer for support. • Follow all safety labels affixed to system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. -
Page 6: Instructions For Hose Routing
HAPTER CAUTION INSTRUCTIONS FOR HOSE ROUTING The word “hose” is used to mean all flexible fluid carrying components. Follow existing hoses as much as possible and use these guidelines: Hoses should not contact or be attached to: • Components with high vibration forces •... -
Page 7: Instructions For Wire Routing
IMPORTANT SAFETY INFORMATION • Foreign objects such as rocks that may fall or be thrown by the unit • Buildup of dirt, mud, snow, ice, submersion in water and oil • Tree limbs, brush and debris • Damage where service personnel or operators might step or use as a grab bar •... - Page 8 HAPTER • Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or rubbing, especially in articulation and pivot points • Clamp harnesses securely to force controlled movement to occur in the desired harness section • Avoid sharp twisting or flexing of harnesses in short distances •...
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Page 9: Chapter 2 Introduction
I NTRODUCTION CHAPTER C H A P T E R 2 INTRODUCTION The AutoBoom XRT system is designed to provide automated boom height adjustment for agricultural equipment. This manual applies to the following machines: MAKE: Case IH MODEL: Patriot 3XX0/44X0 and Trident 5550 YEAR: 2017-2019 FIGURE 1. -
Page 10: Preparing For Installation
RECOMMENDATIONS Raven Industries recommends the following before installing or operating the AutoBoom XRT system for the first time, at the start of the season, or when moving the AutoBoom XRT system to another machine: •... -
Page 11: Installation Overview
INTRODUCTION INSTALLATION OVERVIEW The image below shows approximate installation locations for the sensor and nodes. Depending on machine configuration and desired performance some of the sensors and dampers may not be installed. FIGURE 2. Example Component Locations 1. Radar Sensors 2. -
Page 12: Hydraulic Fittings
Software and manual updates are available on the Raven Applied Technology website: https://ravenprecision.com At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual. -
Page 13: Kit Contents
INTRODUCTION KIT CONTENTS This section contains a list of kits available depending on machine features. For a full list of kit contents, refer to the specific kits numbers listed in “Kits Lists” on page 45. TABLE 1. Case IH XRT Kits AutoBoom Boom Model Year... - Page 14 HAPTER AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/44X0 and Trident 5550 (MY 2017-19)
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Page 15: Hydraulic System Installation
H YDRAULIC SYSTEM CHAPTER C H A P T E R 3 INSTALLATION WARNING The machine must remain stationary and switched off, with the booms unfolded and supported, during installation or maintenance. CAUTION When installing hydraulics or performing diagnostics, maintenance, or routine service, ensure precautions are taken to prevent any foreign material from being introduced into the machine’s hydraulic system. -
Page 16: Install Fittings On The Autoboom Xrt Valve
HAPTER INSTALL FITTINGS ON THE AUTOBOOM XRT VALVE Before mounting the AutoBoom XRT valve on the machine, install the proper fittings in the valve. Refer to the following table to install the fittings in the appropriate ports of the AutoBoom XRT valve: Fitting Part Number Port... - Page 17 HYDRAULIC SYSTEM INSTALLATION FIGURE 2. Coil Removed from the AutoBoom Valve 3. Use an Allen wrench to remove the plugs from Ports 3A and 3B. FIGURE 3. Port Plugs Removed from the AutoBoom Valve 4. Remove the orifice fittings from Ports 3A and 3B. FIGURE 4.
- Page 18 HAPTER 5. Use the Allen wrench to reinstall the port plugs on Ports 3A and 3B of the AutoBoom valve. FIGURE 5. Port Plug Reinstalled on the AutoBoom Valve 6. Reinstall the coils on the solenoids of the AutoBoom valve. FIGURE 6.
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Page 19: Mount The Autoboom Xrt Valve
HYDRAULIC SYSTEM INSTALLATION MOUNT THE AUTOBOOM XRT VALVE 1. Secure the AutoBoom XRT valve (P/N 334-0235-001) to the mounting bracket (P/N 107-0235-011) using four 5/16” hex bolts and four 5/16” lock washers. FIGURE 7. XRT Valve Mounting Location XRT Valve Mounting Location NOTE:... -
Page 20: Install The Pressure And Tank Hoses
HAPTER FIGURE 9. REM Node Installed Installed REM Node 3. Secure the mounting bracket to the machine’s center rack using two 2-9/16” W x 3-1/2” L x 3/8” thread U-bolts and four 3/8”-16 flange nuts. INSTALL THE PRESSURE AND TANK HOSES WARNING Hydraulics are under pressure. - Page 21 HYDRAULIC SYSTEM INSTALLATION FIGURE 10. Pressure Hoses with Tee Fitting Installed on Machine Hydraulic Valve AutoBoom Valve Swivel Run AutoBoom Valve Machine’s Existing Hoses 5. Install a -8 ORFS M/M/F swivel run tee fitting (P/N 333-0012-028) in the machine’s pressure port. 6.
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Page 22: Install The Left And Right Cylinder Hoses
HAPTER INSTALL THE LEFT AND RIGHT CYLINDER HOSES 1. Verify the booms are cradled. IMPORTANT: If booms are not cradled, the booms will drop when the hydraulic hoses are disconnected. FIGURE 12. Left and Right Cylinder Hoses Installed To Left Tilt Base End To Left Tilt Cylinder... -
Page 23: Install The Left And Right Return Hoses
HYDRAULIC SYSTEM INSTALLATION INSTALL THE LEFT AND RIGHT RETURN HOSES FIGURE 13. Left and Right Return Hoses Installed To Left To Right Base End Base End 1. Trace the machine’s left and right cylinder return hoses from the base-end of the tilt cylinders to the machine’s hydraulic valve. -
Page 24: Xrt Hydraulic Schematic
HAPTER AUTOBOOM XRT HYDRAULIC SCHEMATIC FIGURE 14. AutoBoom XRT Hydraulic Diagram (P/N 054-0236-001) AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/44X0 and Trident 5550 (MY 2017-19) -
Page 25: Optional Damper Installation
HYDRAULIC SYSTEM INSTALLATION OPTIONAL DAMPER INSTALLATION For optimal performance, install variable dampers on the machine’s center rack: 1. Identify the damper installation location. This is on the right side of the center rack just below where the existing cable is routed. NOTE: Weld studs on the center rack may need to be removed for proper damper installation and operation. - Page 26 HAPTER FIGURE 17. Detailed Damper Installation Location Existing Cable Center Rack Center Frame 3. Using the provided 1/2” - 13 U-bolts, loosely install one of the damper mounting brackets to the front of the center rack cross tube with the two holes facing towards the centerline of the machine. FIGURE 18.
- Page 27 HYDRAULIC SYSTEM INSTALLATION 8. Remove the damper spacing template. NOTE: It will be necessary to compress the dampers to fit into the spacing. To do this: • connect two ends of a ratchet strap to each other • place the ratchet strap around the damper like a belt •...
- Page 28 HAPTER AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/44X0 and Trident 5550 (MY 2017-19)
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Page 29: Sensor Installation
S ENSOR INSTALLATION CHAPTER C H A P T E R 4 MOUNT THE BOOM SENSORS BOOM SENSOR MOUNTING LOCATIONS Sensor mounting locations may be influenced by the boom configuration. If an object enters the sensor’s blind range unexpectedly, a false return to the sensor could occur. To ensure optimal operation of the AutoBoom XRT system and to protect the sprayer boom, the sensor should be mounted behind the boom structure (if possible), above the lowest hanging part of the boom. - Page 30 HAPTER 2. Install the radar sensors (P/N 063-0173-962) on the sensor mounting brackets (P/N 107-0235-001) using two 1/ 4”-20 x 5/8” Phillips pan head bolts (P/N 311-0050-255) and two 1/4”-20 nylon locking nuts per sensor (P/N 312-4000-164). NOTE: Install two of the sensors in one orientation and three in the other orientation on the bracket so, when installed, the sensor connection is facing towards the center of the machine.
- Page 31 SENSOR INSTALLATION 4. Mount the inner boom sensor assemblies using 2-1/16” W x 3” L x 3/8” thread U-bolts and 3/8”-16 flanged lock nuts. FIGURE 3. Inner Boom Sensor Installed (120’ Boom Shown) NOTE: For other boom configurations where the sensor assembly doesn’t fit between the rails, mount the sensor behind the boom.
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Page 32: Center Rack Rotary Sensor Installation
HAPTER CENTER RACK ROTARY SENSOR INSTALLATION 120’ BOOM 1. Locate the open position between the center rack and center frame to mount the rotary sensor. FIGURE 5. Center Rack Rotary Sensor Assembly for 120’ Booms Rod Ends M6 Nylock Nut M6 Jam Nut Threaded Rod M6 Jam Nut... - Page 33 SENSOR INSTALLATION 3. Using a provided 2-9/16” x 3-1/2” U-bolt, loosely install the rotary sensor strap bracket to the vertical tube on the front side of the center rack. The short leg of the bracket will be pointing down on the left side of the center.
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Page 34: 90'-100' Boom
HAPTER FIGURE 8. Rotary Sensor Arm Position 90’-100’ BOOM 1. Locate the open position between the center rack and center frame to mount the rotary sensor. FIGURE 9. Center Rack Rotary Sensor Assembly for 90’-100’ Booms M6 Jam Nuts Rod End Rod End Threaded Rod M6 Nylock Nut... - Page 35 SENSOR INSTALLATION FIGURE 10. Rotary Sensor Installation Location on Center Rack 3. Using a provided 2-9/16” x 3-1/2” U-bolt, loosely install the rotary sensor strap bracket to the upper horizontal tube that pivots (see Figure 11 on page 31). FIGURE 11. Rotary Strap and Sensor Bracket Installation Rotary Strap Upper Horizontal Tube...
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Page 36: Left And Right Tilt Sensor Installation (90' And 100' Boom Only)
HAPTER LEFT AND RIGHT TILT SENSOR INSTALLATION (90’ AND 100’ BOOM ONLY) 1. Identify a mounting location on the boom frame for the tilt sensor assembly which is labeled “RIGHT TILT” for the right boom and “LEFT TILT” for the left boom. The mounting position should be in a location near the boom pivot point and, when installed, the tilt bracket sensor arm should be on the back of the boom. - Page 37 SENSOR INSTALLATION 5. Use the provided hardware to install the tilt sensor link to the tilt sensor arm. When the installation is complete the tilt sensor arm should be perpendicular to the tilt sensor bracket. 6. Attach the other rod end to the rod end bracket with M6 nylock nut. 7.
- Page 38 HAPTER FIGURE 15. Proximity Sensor Mounting Proximity Sensor Spacer Existing Bracket AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/44X0 and Trident 5550 (MY 2017-19)
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Page 39: Chapter 5 Wiring Installation
W IRING INSTALLATION CHAPTER C H A P T E R 5 AUTOBOOM ABM NODE INSTALLATION PATRIOT 1. Locate the machine’s battery box. 2. Using the two provided angle brackets (P/N 107-0235-013) and 3/8” x 6-1/2” or 3/8” x 7-1/2” bolts, secure the AutoBoom node mounting bracket (P/N 107-0235-009) to the machines frame in front of the battery box. -
Page 40: Trident
HAPTER FIGURE 2. Installed AutoBoom Node Mounting Studs and Nuts Connections TRIDENT 1. Attach the ABM to the ABM mounting bracket (P/N 107-0235-033) using 1/4” - 2- nylon lock nuts. The connectors of the ABM should face away from the gusset. 2. -
Page 41: Electrical Diagrams
WIRING INSTALLATION ELECTRICAL DIAGRAMS FIGURE 4. AutoBoom XRT System Diagram for 120’ Booms (P/N 054-0236-001) 016-0236-001 Rev. C... - Page 42 HAPTER FIGURE 5. AutoBoom XRT System Diagram for 90’-100’ Booms (P/N 054-0236-005 Rev. C) AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/44X0 and Trident 5550 (MY 2017-19)
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Page 43: Connect The Harness To The Power/Can Controls
WIRING INSTALLATION CONNECT THE HARNESS TO THE POWER/CAN CONTROLS 90’-100’ BOOM NOTE: While making the following connections, be aware of the cable routing and avoid possible cable pinch points and other issues. 1. Plug gray 23 pin plug on the XRT cable (P/N 115-0235-100) to the mating connector on the bottom of the REM node. - Page 44 HAPTER 17. Connect the RIGHT PROP plug on the XRT cable to port 13A on the AutoBoom XRT valve. 18. Locate the machine’s CAN connection near the top-left corner of the center rack. FIGURE 7. CAN and PWR Connections 19. Connect the machine’s CAN connector to one side of the CAN tee on the XRT Cable. 20.
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Page 45: 120' Boom
WIRING INSTALLATION 24.Attach the appropriate ends of the AutoBoom harness cable to the machine’s cable and the bulkhead connector. 25.Attach the connectors labeled 'LT and RT PROX SW' to the Proximity switches installed in Chapter 4, Sensor Installation. 120’ BOOM NOTE: While making the following connections, be aware of the cable routing and avoid possible cable pinch points and other issues. - Page 46 HAPTER FIGURE 10. Machine’s Tilt Sensor Cylinder Position Plug 8. Route and connect the other end of the tee cable (P/N 115-0235-104) between the RH LEVEL POS SENSOR connection and OEM cabling located on the right side of the center rack. 9.
- Page 47 WIRING INSTALLATION FIGURE 11. CAN and PWR Connections 15. Reinstall the CAN terminator on the open connector next to the ABM node. 16. Connect the LEFT SOLENOID plug on the XRT cable to port 4A on the AutoBoom XRT valve. 17.
- Page 48 HAPTER AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/44X0 and Trident 5550 (MY 2017-19)
- Page 49 K ITS LISTS APPENDIX A P P E N D I X A AUTOBOOM XRT KITS The following kits are included in this appendix: TABLE 1. AutoBoom XRT Kits Kit Description Kit Number- Kit, Hydraulic, AutoBoom, Case IH, 3320/4420 117-0134-075 Kit, AutoBoom XRT, Case IH Patriot, 3XX0/44X0, MY 17-18, 120’...
- Page 50 PPENDIX FIGURE 1. Case IH 3xx0/44x0 AutoBoom Hydraulic Kit (P/N 117-0134-075 Rev. B) THIS KIT TO CONTAIN THE FOLLOWING ITEMS LISTED BELOW: PART # DESCRIPTION ITEM # 333-0012-028 FTG., SWIVEL RUN TEE, -8 ORFS M/M/F 333-0012-065 FTG., ELBOW, 90° SWIVEL, -6 ORFS M/F 333-0012-069 FTG., SWIVEL RUN TEE, -6 ORFS M/M/F 333-0012-084...
- Page 51 FIGURE 2. Case IH Patriot 3xx0/44x0 (MY 17-18, 120’ Steel Boom) AutoBoom XRT Kit (P/N 117-0236-001 Rev. B)
- Page 52 PPENDIX FIGURE 3. Case IH Patriot 3xx0/44x0 (MY 17-19, 120’ Steel Boom, No Hydraulics) AutoBoom XRT Kit (P/N 117-0236-002 Rev. B) AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/44X0 and Trident 5550 (MY 2017-19)
- Page 53 FIGURE 4. Case IH Trident 5550 (MY 17-19, 120’ Steel Boom) AutoBoom XRT Kit (P/N 117-0236-003 Rev.
- Page 54 PPENDIX FIGURE 5. Case IH Trident 5550 (MY 17-19, 120’ Steel Boom, No Hydraulics) AutoBoom XRT Kit (P/N 117- 0236-004 Rev. B) AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/44X0 and Trident 5550 (MY 2017-19)
- Page 55 FIGURE 6. Case IH Patriot 3xx0/44x0 (MY 17-19, 90/100’ Steel Boom) AutoBoom XRT Kit Sheet 1 of 2 (P/N 117-0236-005 Rev. C) FIGURE 7. Case IH Patriot 3xx0/44x0 (MY 17-19, 90/100’ Steel Boom) AutoBoom XRT Kit Sheet 2 of 2 (P/ N 117-0236-005 Rev.
- Page 56 PPENDIX FIGURE 8. Case IH Patriot 3xx0/44x0 (MY 17-19, 90/100’ Steel Boom, No Hydraulics) AutoBoom XRT Kit Sheet 1 of 2 (P/N 117-0236-006 Rev. C) FIGURE 9. Case IH Patriot 3xx0/44x0 (MY 17-19, 90/100’ Steel Boom, No Hydraulics) AutoBoom XRT Kit Sheet 2 of 2 (P/N 117-0236-006 Rev.
- Page 57 FIGURE 10. Case IH Trident 5550 (MY 17-19, 90/100’ Steel Boom) AutoBoom XRT Kit Sheet 1 of 2 (P/N 117- 0236-007 Rev. C) FIGURE 11. Case IH Trident 5550 (MY 17-19, 90/100’ Steel Boom) AutoBoom XRT Kit Sheet 2 of 2 (P/N 117- 0236-007 Rev.
- Page 58 PPENDIX FIGURE 12. Case IH Trident 5550 (MY 17-19, 90/100’ Steel Boom, No Hydraulics) AutoBoom XRT Kit Sheet 1 of 2 (P/N 117-0236-008 Rev. C) FIGURE 13. Case IH Trident 5550 (MY 17-19, 90/100’ Steel Boom, No Hydraulics) AutoBoom XRT Kit Sheet 2 of 2 (P/N 117-0236-008 Rev.
- Page 59 FIGURE 14. Case IH 120’ Boom AutoBoom XRT Kit (P/N 117-0236-021 Rev. A) FIGURE 15. Case IH Patriot AutoBoom XRT Damper Kit (P/N 117-0236-023 Rev. A)
- Page 60 PPENDIX FIGURE 16. Case IH 90/100’ Boom AutoBoom XRT Kit (P/N 117-0236-024 Rev. C) AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/44X0 and Trident 5550 (MY 2017-19)
- Page 61 Index Autoboom ABM Node Installation Rotary Sensor Installation Connect the Harness to the Sensors Sensor Installation Damper Installation Ultrasonic Sensor Installation Mounting the Boom Sensors Boom Sensor Mounting Locations 25 Mount the Boom Sensors 25 Electrical Diagrams Wiring Connecting the Harness to the AutoBoom Valve Connecting the Harness to the Power/CAN Controls Hydraulic Safety 120’...
- Page 62 Index AutoBoom® XRT Installation Manual for Case IH Patriot 3XX0/44X0 and Trident 5550 (MY 2017-19)
- Page 63 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
- Page 64 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.