LinMot PR01-52 Series Installation Manual

LinMot PR01-52 Series Installation Manual

Linear rotary motors
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Installation Guide
ENG
Linear Rotary Motors
PR01-52
NTI AG / LinMot
Dok-Nr. 0185-0120-E_1V0_IG_Linear_Rotary_Motors_PR01-52

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Summary of Contents for LinMot PR01-52 Series

  • Page 1 Installation Guide Linear Rotary Motors PR01-52 NTI AG / LinMot Dok-Nr. 0185-0120-E_1V0_IG_Linear_Rotary_Motors_PR01-52...
  • Page 2: Table Of Contents

    Application-specific Parameters ....................17 6.4.3 Inverting the Coordinate System ....................17 6.4.4 Selection of the Linear and Rotary Unit System ................19 6.4.5 Referencing the Linear Motor ....................19 6.4.6 Referencing the Rotary Motor ....................20 Page 2 / 48 PR01-52 NTI AG / LinMot...
  • Page 3 Cleaning Agents / Lubricants .......................41 Electrical Resistance Test ......................41 8.6.1 Linear Motor PS01-37x120F-HP-R...................42 8.6.2 Rotary Motor Stator RS01-52x40-R..................42 8.6.3 Rotary Motor Stator RS01-52x60-R..................42 Transport and Storage ........................42 Dimensions ............................43 10.1 PR01-52x40-R/37x120F-HP-C-80 (-L) ..................43 NTI AG / LinMot PR01-52 Page 3 / 48...
  • Page 4 Installation Guide Linear Rotary Motors 10.2 PR01-52x60-R/37x120F-HP-C-100 (-L) ..................44 10.3 PR01-52x60-R/37x120F-HP-C-150 (-L) ..................45 Declaration of Conformity and CE-marking .................46 Appendix............................47 12.1 Installation Drawings / Application Examples................47 12.1.1 Application to Rotary Table ....................47 Page 4 / 48 PR01-52 NTI AG / LinMot...
  • Page 5: General Information

    1.4 Liability NTI AG (as manufacturer of LinMot and MagSpring products) excludes all liability for damages and expenses caused by incorrect use of the products. This also applies to false applications, which are caused by NTI AG's own data and notes, for example in the course of sales, support or application activities.
  • Page 6: Safety Instructions

    • For non-anti-magnetic watches, keep the double minimum distance. Burn hazard The shaft of LinMot linear rotary motors can reach temperatures of 80 °C, which may cause burns upon contact. Grounding All metal parts that are exposed to contact during any user operation or servicing and likely to become energized shall be reliably connected to the means for grounding.
  • Page 7 For your own safety, avoid constant contact with magnets. • Store large magnets at least one meter away from your body. Temperature resistance Keep motors away from unshielded flame or heat. Temperature above 120°C will cause demagnetization. NTI AG / LinMot PR01-52 Page 7 / 48...
  • Page 8: Intended Use

    The homing speed must not exceed the value of 0.01 m/s. 3.3 Max. Speed The mechanically maximum permissible speed of 1500 rpm must not be exceeded. Page 8 / 48 PR01-52 NTI AG / LinMot...
  • Page 9: Pneumatic Brake

    (see next chapter) must be provided so that the motor is not installed in the machine under tension. The detailed mounting dimensions can be found in chapter 10 "Dimensions". The corresponding CAD files are available in the LinMot eCatalog https://shop.linmot.com/...
  • Page 10: Vertical Installation

    In order to avoid overdetermination of the different motor bearings, the support must have a minimum clearance. This compensates for any tolerances in the linear rotary motor. Page 10 / 48 PR01-52 NTI AG / LinMot...
  • Page 11: Horizontal Installation

    4.2.2 Horizontal installation Mounting via lateral surfaces on the rotary motor If the lower mounting holes are used, tolerance compensation with a washer should be provided. NTI AG / LinMot PR01-52 Page 11 / 48...
  • Page 12: Mounting The Load On The Shaft

    The use of drivers or the production of grooves is completely eliminated. The suitable shaft-hub clamping type can be ordered from LinMot. Mounting instructions and ordering information can be found in the "Accessories" chapter. 4.4 Material Data...
  • Page 13: Connections

    Only connect or disconnect the motor connector and sensor cable if no voltage is applied to the servo drive! Only original LinMot cables may be used for wiring the motor and sensor! Even assembled cables may only be manufactured from the original LinMot components...
  • Page 14: Connector Wiring Linear Motor

    The inner shield of the extension cable may only be connected to GND (no contact to the outer shield). The outer shield must be connected to the shield of the connector. Page 14 / 48 PR01-52 NTI AG / LinMot...
  • Page 15: Connecting The Drive To The Motor

    Installation Guide Linear Rotary Motors 5.4 Connecting the Drive to the Motor The following diagram shows the connection of the linear motor with the LinMot Drive. 5.5 Pneumatic Air Connection G1/8 x 5 M5 x 12 All linear rotary motors of the size PR01-52 are optionally available in a hollow shaft L-version. This motor type has a through bore of Ø...
  • Page 16: Start-Up

    6.3 Plug and Play Function for Linear Rotary Motors LinMot linear rotary motors of the latest generation are Plug and Play capable (see motor label "PnP"). This means that they register with the drive independently. The module- and motor-specific parameters are automatically stored in the drive and the motor is ready for operation.
  • Page 17: Setting Motor Parameters

    The various parameters for the linear motor and the rotary motor are set via the corresponding motor wizard in the LinMot Talk configuration program. To open the wizard, select the "Motor Wizard" icon in the task bar. 6.4.1 Selection of the Motor Data Files If the connected motor is a module with plug and play functionality, the following step can be skipped.
  • Page 18 Installation Guide Linear Rotary Motors Figure: Selection of the positive counting direction (rotary motor) Figure: Selection of the positive direction of movement (linear motor) Page 18 / 48 PR01-52 NTI AG / LinMot...
  • Page 19: Selection Of The Linear And Rotary Unit System

    6.4.4 Selection of the Linear and Rotary Unit System In step 4 of the Motor Wizard the GUI (Graphical User Interface) of the LinMot-Talk software can be set. This setting only affects the display of the LinMot-Talk software. The resolution and scaling of the transmission data (raw data) to the higher-level PLC are retained.
  • Page 20: Referencing The Rotary Motor

    If a reference run is necessary due to mechanical events, e.g. an external gear, it is recommended to reference an external sensor. A number of options for homing are available to the user under Parameter -> Motion Control SW -> State Machine Setup -> Homing. Page 20 / 48 PR01-52 NTI AG / LinMot...
  • Page 21: Accessories

    3. Fan kit (Linear Motor) 4. Fan kit (Rotary Motor) 5. Mounting flange (Linear Motor) 6. Cooling profile (Linearmotor) 7. Shaft-hub clamping for load fastening 8. Wiper 9. MagSpring Kit UNO 10. Holding brake kit NTI AG / LinMot PR01-52 Page 21 / 48...
  • Page 22: Motor Cable

    Trailing chain cable Y/R, 6 m 0150-2434 KS05-Y/R-8 Trailing chain cable Y/R, 8 m 0150-2435 KS05-Y-Fe/R- Trailing chain cable KS05-Y-Fe/R, Custom length 0150-3507 Item Description Item-No. KR05-Y-Fe/R- Roboter cable KR05-Y-Fe/R, Custom length 0150-3512 Page 22 / 48 PR01-52 NTI AG / LinMot...
  • Page 23: Fan Kits

    7.3 Fan Kits Both fan kits for the rotary motor and for the linear motor are available. In general, forced ventilation enables the continuous torque or continuous force to be increased (see "LinMot Designer" design program). 7.3.1 Fan Kit for Linear Motor...
  • Page 24: Mounting Flanges For Linear Motor

    MagSpring or brake kit. Item Description Length L Weight Item-No. [mm / inch] [g / lb] PC01-37x132 Cooling profile 132 / 5.20 140 / 0.31 0160-2156 Page 24 / 48 PR01-52 NTI AG / LinMot...
  • Page 25: Shaft-Hub Clamping

    Slightly oil the shaft-hub clamping before mounting, do not use molybdenum disulphide or fat. • Tighten screws opposite each other 180 degrees offset in several steps to tightening torque T (see above for details). NTI AG / LinMot PR01-52 Page 25 / 48...
  • Page 26: Wiper

    (see next chapter), for which the wiper is also included in the scope of delivery. Item Description Item-No. PA01-37/20-F Wiper front side for PS01-37x... 0150-3126 Page 26 / 48 PR01-52 NTI AG / LinMot...
  • Page 27: Magnetic Spring "Magspring

    M8x14 / ISO 4762 Adjusting washer • Items 2, 4.3, 4.4 and 4.5 must be secured with a screw lock. • One piece each of items 1,2,3 and 4 must be ordered. NTI AG / LinMot PR01-52 Page 27 / 48...
  • Page 28: Magspring Kit Mounting Orientation

    Linear-Rotary Motor Acessories orientation: below 0140-0003 Mounting left Linear-Rotary Motor Acessories orientation: left (default) 0140-0004 If no assembly type no. or information regarding assembly is available, the ordered accessories are delivered separately. Page 28 / 48 PR01-52 NTI AG / LinMot...
  • Page 29: Direction Of Force Magspring Kit

    MagSpring, it must be ensured that the MagSpring does not 'fling' the rotary axis into the internal mechanical stops under any circumstances. A mechanical stop ring, for example, mounted on the linear rotary shaft, can prevent this. NTI AG / LinMot PR01-52 Page 29 / 48...
  • Page 30: Dimensions And Technical Data

    Mounting of a MagSpring for load compensation • Mounting element for the linear rotary motor Item Description Weight [g] Item-No. MF01-PR01-52x40-20 MF for MagSpring MS01-20-140 0250-2322 including wiper and 2 x socket screw Page 30 / 48 PR01-52 NTI AG / LinMot...
  • Page 31 MagSpring stator 0.88 0250-2204 ML01-12x350/160-10 MagSpring slider 0.17 0250-2321 ML01-12x350/160-20 MagSpring slider 0.17 0250-2333 Ordering information MagSpring / Force 22 N Item Description Item-No. MS01-20x140 MagSpring stator 0250-2201 ML01-12x350/160-20 MagSpring slider 0250-2333 NTI AG / LinMot PR01-52 Page 31 / 48...
  • Page 32: Order Example

    The brake has a pure holding function and is not designed to slow down or stop dynamic movements. • Not to be used for safety devices! • Not approved as a safety element! Page 32 / 48 PR01-52 NTI AG / LinMot...
  • Page 33: Overview Holding Brake Kit

    M8x14 / ISO 4762 Adjusting washer • Items 2.3, 2.4 and 2.5 must be secured with a screw lock. • One piece each of position 1 and 2 must be ordered. NTI AG / LinMot PR01-52 Page 33 / 48...
  • Page 34: Holding Brake Kit Mounting Orientation

    Linear-Rotary Motor Acessories orientation: below 0140-0003 Mounting left Linear-Rotary Motor Acessories orientation: left (default) 0140-0004 If no assembly type no. or information regarding assembly is available, the ordered accessories are delivered separately. Page 34 / 48 PR01-52 NTI AG / LinMot...
  • Page 35: Dimensions And Technical Data

    Weight [g] Item-No. MF01k-BK52 Mounting flange holding brake kit for linear 0260-0001 rotary motor Mounting Adapter Item Description Weight [g] Item-No. MA01-PR01-52-37/20 Adapter for PR01-52 0250-0128 including additional material (see chapter 7.9.1) NTI AG / LinMot PR01-52 Page 35 / 48...
  • Page 36: Order Example

    8 Maintenance and Test Instructions 8.1 Maintenance LinMot linear rotary motors are provided with initial lubrication at the factory. Maintenance is only necessary if the motors run dry or are very dirty. Under normal industrial, Central European conditions (5 days a week with 8 hours of operation per day) a quarterly inspection is sufficient.
  • Page 37: Inspection

    Blue: Check Points (authorised personnel / follow assembly instructions) Green: Tasks (authorised personnel / observe assembly instructions) Yellow: Tasks (qualified personnel trained by LinMot) Orange: Tasks (only experts / LinMot) NTI AG / LinMot PR01-52 Page 37 / 48...
  • Page 38: Maintenance Instructions

    8.5) Only a light grease film should be present on the slider surface. Make sure that the specified grease quantity is observed. Overgreasing can lead to resinification of the grease, especially at higher operating temperatures! Page 38 / 48 PR01-52 NTI AG / LinMot...
  • Page 39: Cleaning The Inside Of The Linear Motor

    • Opening of the motor by unqualified personnel will result in loss of warranty. A full maintenance of the PR01 linear rotary motor can be ordered from NTI AG / LinMot (recommended). Item Description Item-No.
  • Page 40 • Sealing made of silicone must be professionally removed and renewed before assembly. • In case of installed precision strips, their thickness and position in the housing is marked. Page 40 / 48 PR01-52 NTI AG / LinMot...
  • Page 41: Full Maintenance

    In such applications it is recommended to work with a sufficiently large vacuum reserve. The air coupling can only be replaced by NTI AG / LinMot in the course of a full maintenance of the PR01 motor (Item-No. r156).
  • Page 42: Linear Motor Ps01-37X120F-Hp-R

    Housing >20 M 9 Transport and Storage • LinMot linear rotary motors may only be transported and stored in their original packaging. • The motors should not be removed from the packaging until installation. • The storage room must be dry, dust-free, frost-free and vibration-free.
  • Page 43: Dimensions

    Installation Guide Linear Rotary Motors 10 Dimensions 10.1 PR01-52x40-R/37x120F-HP-C-80 (-L) NTI AG / LinMot PR01-52 Page 43 / 48...
  • Page 44: Pr01-52X60-R/37X120F-Hp-C-100 (-L)

    Installation Guide Linear Rotary Motors 10.2 PR01-52x60-R/37x120F-HP-C-100 (-L) Page 44 / 48 PR01-52 NTI AG / LinMot...
  • Page 45: Pr01-52X60-R/37X120F-Hp-C-150 (-L)

    Installation Guide Linear Rotary Motors 10.3 PR01-52x60-R/37x120F-HP-C-150 (-L) NTI AG / LinMot PR01-52 Page 45 / 48...
  • Page 46: Declaration Of Conformity And Ce-Marking

    Normen, based on the following standards, base aux normes suivants, EN61000-6-2: 2016 EN61000-6-4: 2007 + A1: 2011 EN61000-6-7: 2015 Spreitenbach, 12.12.2019 Dr.-Ing. Ronald Rohner CEO NTI AG Page 46 / 48 PR01-52 NTI AG / LinMot...
  • Page 47: Appendix

    'washdown area' and 'normal' area. The drives for controlling the motors are located above the rotary lift motors. In this example the compact LinMot M8050 multi- axis drives are used. NTI AG / LinMot...
  • Page 48 ALL LINEAR MOTION FROM A SINGLE SOURCE Europe / Asia Headquarters North / South America Headquarters NTI AG - LinMot & MagSpring LinMot USA Inc. Bodenaeckerstrasse 2 N1922 State Road 120, Unit 1 CH-8957 Spreitenbach Lake Geneva, WI 53147 Switzerland Sales / Administration: +41 56 419 91 91 Sales / Administration: 262.743.2555...

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