LinMot PR04-52 Installation Manual

Linear rotary motors
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Installation Guide
ENG
Linear Rotary Motors
PR04-52
NTI AG / LinMot
Dok-Nr. 0185-0223-E_1V0_IG_Linear_Rotary_Motors_PR04-52

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Summary of Contents for LinMot PR04-52

  • Page 1 Installation Guide Linear Rotary Motors PR04-52 NTI AG / LinMot Dok-Nr. 0185-0223-E_1V0_IG_Linear_Rotary_Motors_PR04-52...
  • Page 2: Table Of Contents

    Inverting the Coordinate System ....................17 6.4.4 Selection of the Linear and Rotary Unit System ................18 6.4.5 Referencing the Linear Motor ...................... 18 6.4.6 Referencing the Rotary Motor ...................... 19 Accessories ............................20 Page 2 / 33 PR04-52 NTI AG / LinMot...
  • Page 3 Rotary Motor Stator RS01-52x60-R .................... 28 Transport and Storage ........................... 28 Dimensions............................29 10.1 PR04-52x60-R_37x120F-HP-R-200 ....................29 10.2 PR04-52x60-R_37x120F-HP-R-200-R01 ..................30 10.3 Connection of the Motor Cable ......................31 Declaration of Conformity and CE-marking ..................32 NTI AG / LinMot PR04-52 Page 3 / 33...
  • Page 4: General Information

    1.4 Liability NTI AG (as manufacturer of LinMot and MagSpring products) excludes all liability for damages and expenses caused by incorrect use of the products. This also applies to false applications, which are caused by NTI AG's own data and notes, for example in the course of sales, support or application activities.
  • Page 5: Safety Instructions

    During operation shaft of LinMot linear rotary motors can become hotter than 100 °C, which can cause burns if touched. All necessary precautions (e.g. covers, casing, etc.) must be taken to prevent contact with persons in the vicinity of the shaft of LinMot linear rotary motors during operation.
  • Page 6 For your own safety, avoid constant contact with magnets. • Store large magnets at least one meter away from your body. Temperature Resistance Keep motors away from unshielded flame or heat. Temperature above 120°C will cause demagnetization. Page 6 / 33 PR04-52 NTI AG / LinMot...
  • Page 7: Intended Use

    By combining linear and rotary motion, highly complex motion patterns, such as those required in sealing and assembly applications, can be easily realized using LinMot linear rotary motors. In addition to the two motors, further options such as an air feed-through, a magnetic spring "MagSpring", a torque sensor and a force sensor can be integrated in the housing.
  • Page 8: Internal Mechanical Stops

    3.6 Option angled Motor Connector (R01) In order to offer the user an even shorter installation length, linear rotary motors of the PR04-52 family are optionally available with a motor angle connector. Since this option is only a mechanical variant, the function of the motor remains the same.
  • Page 9: Installation Instructions

    To ensure that the motor is not installed in the machine with tension, tolerance compensation (see next chapter) must be provided. The detailed mounting dimensions can be found in chapter 10 "Dimensions". The corresponding CAD files are available in the LinMot eCatalogue https://shop.linmot.com/ 4.2.1 Horizontal Installation...
  • Page 10: Vertical Installation

    Installation Guide Linear Rotary Motors 4.2.2 Vertical Installation The integrated threaded holes on the underside of the PR04-52 are used for stable vertical mounting (see explanation above). The front of the motor should also be fixed. The positions of the threaded holes can be found in the “Dimensions”...
  • Page 11: Shaft-Hub Clamping

    The use of drivers or the production of grooves is completely eliminated. The suitable shaft-hub clamping type can be ordered from LinMot. Mounting instructions and ordering information can be found in the "Accessories" chapter. 4.4 Material Data...
  • Page 12: Electrical Connection

    Only connect or disconnect the motor connector and sensor cable if no voltage is applied to the servo drive! Only original LinMot cables may be used for wiring the motor and sensor! Self-assembled cables must be checked carefully before commissioning! Incorrect motor wiring can damage the motor and/or the servo drive! 5.1 Motor Cable...
  • Page 13: Wiring Linear Rotary Motor

    Installation Guide Linear Rotary Motors 5.2 Wiring Linear Rotary Motor The following diagram shows the connection of the linear rotary motor and the options torque measuring shaft and force sensor with the LinMot drive. NTI AG / LinMot PR04-52 Page 13 / 33...
  • Page 14: Overview Of The Connectors

    GROUND and must be connected to GROUND*; only the outer shield must be connected to SHIELD* of the connector. Page 14 / 33 PR04-52 NTI AG / LinMot...
  • Page 15: Start-Up

    6.3 Plug and Play Function for Linear Rotary Motors LinMot linear rotary motors of the latest generation are Plug and Play capable (see motor label "PnP"). This means that they register with the drive independently. The module- and motor-specific parameters are automatically stored in the drive and the motor is ready for operation.
  • Page 16: Setting Motor Parameters

    The various parameters for the linear motor and the rotary motor are set via the corresponding motor wizard in the LinMot Talk configuration program. To open the wizard, select the "Motor Wizard" icon in the task bar. 6.4.1 Selection of the Motor Data Files If the connected motor is a module with plug and play functionality, the following step can be skipped.
  • Page 17: Inverting The Coordinate System

    6.4.3 Inverting the Coordinate System Starting with LinMot-Talk version 6.8 the direction of the coordinate system can be selected. Default value for rotary motors: Positive counting direction = counterclockwise (see figure chapter 6.2.1) Default value for linear motors: Positive direction of movement = Regular (see figure in chapter 6.2.2) If the coordinate system is reversed, this has an influence on the current and the force/torque of the motor.
  • Page 18: Selection Of The Linear And Rotary Unit System

    6.4.4 Selection of the Linear and Rotary Unit System In step 4 of the Motor Wizard the GUI (Graphical User Interface) of the LinMot-Talk software can be set. This setting only affects the display of the LinMot-Talk software. The resolution and scaling of the transmission data (raw data) to the higher-level PLC are retained.
  • Page 19: Referencing The Rotary Motor

    If a reference run is necessary due to mechanical events, e.g. an external gear, it is recommended to reference an external sensor. A number of options for homing are available to the user under Parameter -> Motion Control SW -> State Machine Setup -> Homing. NTI AG / LinMot PR04-52 Page 19 / 33...
  • Page 20: Accessories

    Installation Guide Linear Rotary Motors 7 Accessories 7.1 Overview 1. Linear Rotary Motor PR04-52 2. Brake Kit 3. Shaft-Hub Clamping 4. Motor Cable Page 20 / 33 PR04-52 NTI AG / LinMot...
  • Page 21: Motor Cable

    Trailing Chain Cable Y/R, 8 m 0150-2435 KS05-Y-Fe/R- Trailing Chain Cable KS05-Y-Fe/R, Custom 0150-3507 length Robot Cable Item Description Item-No. KR05-W/R- Robot Cable KR05-W/R, Custom length 0150-3336 KR05-Y-Fe/R- Robot Cable KR05-Y-Fe/R, Custom length 0150-3512 NTI AG / LinMot PR04-52 Page 21 / 33...
  • Page 22: Shaft-Hub Clamping

    T (see above for details). • By tightening the screws, the inner diameter is reduced and the outer diameter is increased. This ensures a stable clamping of the outer receptacle. Page 22 / 33 PR04-52 NTI AG / LinMot...
  • Page 23: Brake Kit

    Installation Guide Linear Rotary Motors 7.4 Brake Kit As an option, a brake can be mounted on the motor shaft. For this purpose, LinMot offers a complete brake kit consisting of a base flange, brake flange and pneumatic holding brake.
  • Page 24: Technical Data Pneumatic Holding Brake

    [mm] G 1/8“ HB01-37 45.5 25.5 Operating Conditions • Medium: Filtered compressed air (40 µm), unoiled or oiled • Operating pressure: 4 - 6 bar • 10 °C…80 °C Ambient temperature: Page 24 / 33 PR04-52 NTI AG / LinMot...
  • Page 25: Material Data

    The flange bearing is dismantled using a fork wrench SW 36. 2. Mount flange base and shaft seal. First insert the shaft seal into the groove of the flange and then screw the flange firmly to the front. NTI AG / LinMot PR04-52 Page 25 / 33...
  • Page 26 When pressure is applied, the brake is released and the shaft can be moved again. The air pressure for the brake can be controlled using the LinMot servo drives and a valve. Before the motor is moved, make sure that the brake is completely vented!
  • Page 27: Maintenance And Test Instructions

    Is smooth rotary and linear movement (attention with MagSpring) possible when de-energised? e) Is there a light film of grease on the extended linear rotary shaft? If one of the above points no longer applies, maintenance by LinMot or by a company qualified by LinMot is recommended (see chapter 8.1.2).
  • Page 28: Lubrication Specification

    SKF Aluminium Lubricant LU02* Lubricant for linear motors* * LinMot LU02 Lubricant corresponds to KLÜBERSYNTH UH1 14-31 which was developed for the food processing industry. Both lubricants are food grade and NSF H1 approved. Safety data sheets are available on request at support@linmot.com.
  • Page 29: Dimensions

    Installation Guide Linear Rotary Motors 10 Dimensions 10.1 PR04-52x60-R_37x120F-HP-R-200 in mm NTI AG / LinMot PR04-52 Page 29 / 33...
  • Page 30: Pr04-52X60-R_37X120F-Hp-R-200-R01

    Installation Guide Linear Rotary Motors 10.2 PR04-52x60-R_37x120F-HP-R-200-R01 in mm Page 30 / 33 PR04-52 NTI AG / LinMot...
  • Page 31: Connection Of The Motor Cable

    When using a KS05-04/05 High-Flex cable, a minimum bending radius of 60 mm must be maintained when the application is in motion. In this case, the following drawing shows the corresponding dimensions of the PR04 linear rotary motor. in mm NTI AG / LinMot PR04-52 Page 31 / 33...
  • Page 32: Declaration Of Conformity And Ce-Marking

    EN61000-6-2:2005 EN61000-6-4:2007 + A1: 2011 Jahr der CE-Kennzeichnung: Year of CE marking: Annee du marquage CE: 2025 Spreitenbach, 22.04.2025 Dr.-Ing. Ronald Rohner CEO NTI AG Page 32 / 33 PR04-52 NTI AG / LinMot...
  • Page 33 ALL LINEAR MOTION FROM A SINGLE SOURCE Europe / Asia Headquarters North / South America Headquarters NTI AG - LinMot & MagSpring LinMot USA Inc. Bodenaeckerstrasse 2 N1922 State Road 120, Unit 1 CH-8957 Spreitenbach Lake Geneva, WI 53147 Switzerland Sales / Administration: +41 56 419 91 91 Sales / Administration: 262.743.2555...

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