LinMot P10-70 Series Installation Manual

LinMot P10-70 Series Installation Manual

Linear motors
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Installation Guide
ENG
Linear Motors
P10-70 / P10-70-Dxx
NTI AG / LinMot
Dok-Nr. 0185-0181-E_1V0_IG_Linear_Motors_P10-70_Dxx

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Summary of Contents for LinMot P10-70 Series

  • Page 1 Installation Guide Linear Motors P10-70 / P10-70-Dxx NTI AG / LinMot Dok-Nr. 0185-0181-E_1V0_IG_Linear_Motors_P10-70_Dxx...
  • Page 2: Table Of Contents

    Attaching the cable shielding ......................20 Rotatability of motor connectors ...................... 20 Accessories ............................22 Motor Cables for use with LinMot Drives ..................22 Motor Cables for use with third-party Drives ................... 23 Wiper with exchangeable end pieces ....................25 Wiper with lubricant depot .......................
  • Page 3 PS10-70x400 ........................... 42 10.2 Slider ..............................42 International Certificates ........................43 UL Certificate ............................. 45 EU Declaration of Conformity CE-Marking ..................49 UK Declaration of Conformity UKCA-Marking ................50 NTI AG / LinMot P10-70 / P10-70-Dxx Seite 3 / 51...
  • Page 4: General Information

    1.4 Liability NTI AG (as manufacturer of LinMot linear motors and MagSpring products) excludes all liability for damages and expenses caused by incorrect use of the products. This also applies to false applications, which are caused by NTI AG's own data and notes, for example in the course of sales, support or application activities.
  • Page 5: Safety Instructions

    Caution - Risk of Electric Shock ! Before working, make sure that there are no high voltages. Fast-moving machine parts The sliders of LinMot linear motors are fast-moving machine parts. All necessary precautions must be taken to prevent access during operation (provide covers, guards, etc.).
  • Page 6 When machining magnets, the drilling dust could easily ignite. Machining the sliders and the magnets they contain is not permitted. Burn hazard The sliders of LinMot motors can reach temperatures of 80 °C, which may cause burns upon contact. Grounding All metal parts that are exposed to contact during any user operation or servicing and likely to become energized shall be reliably connected to the means for grounding.
  • Page 7: Installation Instructions

    (0.14 oz) per meter, which is is about ½ of a hazel-nut. 3. Insert the slider in the defined direction (see Assembly step 4.). Attention! The slider is magnetically attracted. NTI AG / LinMot P10-70 / P10-70-Dxx Seite 7 / 51...
  • Page 8: Mounting The Stator

    3.3 Mounting the stator The stator is mounted by clamping. The LinMot flange (see the section 6 Accessories) or a similar flange can be used for this purpose. Most important is a broad clamping surface in order to provide good heat dissipation.
  • Page 9 Torsional stress on slider! Correct mounting Slider Thread Max. torque for screw (Dry) M 8 (Slider back end) 22.5 Nm 28 mm M 10 (Slider front end) 42 Nm NTI AG / LinMot P10-70 / P10-70-Dxx Seite 9 / 51...
  • Page 10: Moving Slider" Installation

    On the opposite end, the slider is mounted in a floating bearing. Mounting kits are available for mounting the slider (see the section Slider mounting kits). Seite 10 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 11: Assembling Instruction

    3. Insert slider into stator. 4. Installing the slider using the fixed bearing The fixed bearing is screwed to the front end of the slider. Important! Do not tighten the screw yet! NTI AG / LinMot P10-70 / P10-70-Dxx Seite 11 / 51...
  • Page 12: Minimum Distance From Slider

    It must be kept a minimum distance between the sliders. This minimized the risk of bruising and secondly, the sliders do not influence each other through their magnetic fields. Seite 12 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 13: Minimum Distance From Slider To Metallic Parts

    According to the geometry, this results in a fixed start position (15 mm) and end position (25 mm) of the stroke. See the following figure. Slider back end: Slider front end: M8 thread M10 thread + cut-in Maximum applicable stroke NTI AG / LinMot P10-70 / P10-70-Dxx Seite 13 / 51...
  • Page 14: Fluid Cooling

    The design is illustrated by an example in the following. 5.1.1 Determination of the max. possible amount of cont. power dissipation Pv_Max Example • Motor: P10-70x320U • T_Water: 25 °C -> Pv_Max: 611 W Seite 14 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 15: Determination Of Water Flow Q

    • Q_Water: 1.5 l / min -> ∆p: 0.007 bar The required water pressure to inject the required water flow depends on the hydraulic resistance of the cooling circuit. NTI AG / LinMot P10-70 / P10-70-Dxx Seite 15 / 51...
  • Page 16: Corrosion Protection

    6.1 Technical Data of Motor Cables For the linear motors of the P10-70 series, different cable types are used for the power and signal supply, depending on the use of the drive type (LinMot or third-party manufacturer). All cables are high-flex cables (suitable for trailing chains) and are used for both fixed and moving applications.
  • Page 17: Stator Connector Assignment

    6.2 Stator connector assignment Do not connect or disconnect motor when there is power on the servo drive. Use only original LinMot cable. Cables from other sources must be checked precisely before commissioning. Incorrect connections can destroy the drive and stator.
  • Page 18: Encoder Connector

    200kOhm is measured between pin 16 and 17 is measured. The maximum voltage between pin 16 and 17 must not exceed 16VDC. The maximum current is 15mA. Seite 18 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 19 200kOhm is measured between pin 16 and 17 is measured. The maximum voltage between pin 16 and 17 must not exceed 16VDC. The maximum current is 15mA. NTI AG / LinMot P10-70 / P10-70-Dxx Seite 19 / 51...
  • Page 20: Attaching The Cable Shielding

    (Item-No. 0150-3631) However, the kind of attaching the cable shielding generally depends on the system of the switchboard manufacturer. 6.4 Rotatability of motor connectors The power connector and signal connector can be rotated in both directions. (see illustration below). Power Connector Signal Connector Seite 20 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 21 340 / 13.39 281 / 11.07 285.5 / 11.24 PS10-70x320 420 / 16.54 361 / 14.22 365.5 / 14.4 PS10-70x400 500 / 19.69 441 / 17.37 445.5 / 17.55 NTI AG / LinMot P10-70 / P10-70-Dxx Seite 21 / 51...
  • Page 22: Accessories

    Installation Guide Linear Motors 7 Accessories 7.1 Motor Cables for use with LinMot Drives Power Cables Item Description Item-No. KPS15-04-L/Q-3 Power Trailing Chain Cable E1400/P10-70, 3 m 0150-2266 KPS15-04-L/Q-5 Power Trailing Chain Cable E1400/P10-70, 5 m 0150-2261 KPS15-04-L/Q-8 Power Trailing Chain Cable E1400/P10-70, 8 m...
  • Page 23: Motor Cables For Use With Third-Party Drives

    A/B 1µm Pt1000 Hall U/V/W KPS15-04/04-_/Q-... KSS05-02/13-_/J-... A/B 1µm Pt1000 Pt1000 Hall U/V/W KPS15-04-_/Q-... KSS05-02/13-_/J-... A/B 5µm Pt1000 Hall U/V/W D24S KPS15-04/04-_/Q-... KSS05-02/13-_/J-... A/B 5µm Pt1000 Pt1000 Hall U/V/W NTI AG / LinMot P10-70 / P10-70-Dxx Seite 23 / 51...
  • Page 24 Power Trailing Chain Cable Q/Q-, Custom length 0150-4214 KSS05-02/13-J/J- Encoder Trailing Chain Cable J/J, für Dxx, Custom length 0150-3996 Connectors Item Description Item-No. MC10-Q/f Connector Power PS10-70 0150-2268 MC10-J/f Connector Encoder PS10-70 0150-2269 Seite 24 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 25: Wiper With Exchangeable End Pieces

    Ordering information Item Description Item-No. PA10-AV70 Stator end piece front side with wiper 0150-3560 PA10-AH70 Stator end piece back side with wiper 0150-3561 PAW 01-28* Wiper for PL01-28 0150-3133 NTI AG / LinMot P10-70 / P10-70-Dxx Seite 25 / 51...
  • Page 26: Wiper With Lubricant Depot

    Material Fettdepot: Ryton Wiper: H-PU Lubricant depot Wiper Ordering information Item Description Item-No. PA10-70/28 Lubricant depot for PS10-70 with wiper + Lubricant (6 ml) 0150-3543 Seite 26 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 27: Bearing Kit With Exchangeable End Pieces

    Installation Guide Linear Motors 7.5 Bearing kit with exchangeable end pieces 7.5.1 Overview NTI AG / LinMot P10-70 / P10-70-Dxx Seite 27 / 51...
  • Page 28: Mounting

    5. Option B: Exchange wiper. Important! For motors with casted end piece only the wiper has to be exchanged! The bearing sets for the stators PS10-70 can be found in the LinMot eShop https://shop.linmot.com/ Seite 28 / 51 P10-70 / P10-70-Dxx...
  • Page 29: Bearing Kit With Lubricant Depot

    Installation Guide Linear Motors 7.6 Bearing kit with lubricant depot 7.6.1 Overview NTI AG / LinMot P10-70 / P10-70-Dxx Seite 29 / 51...
  • Page 30: Mounting

    (Option A) or via the grease nipple with a hand press (Option B). 360° Item Description Item-No. PA10-70/28 Lubricant depot for PS10-70 with wiper + lubricant (6 ml) 0150-3543 Important! Bearing kit must be ordered separately. Seite 30 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 31: Mounting Flanges

    Screws: 12 Nm (8.85 lbf ft) Fan assembly Number (Standard): 1 Number (Max.): 1 Article Description Weight [g / oz] Item-No PF10-70x190 Flange for PS10-70x160 1776 / 62.6 0150-2273 NTI AG / LinMot P10-70 / P10-70-Dxx Seite 31 / 51...
  • Page 32 Screws: 12 Nm (8.85 lbf ft) Fan assembly Number (Standard): 2 Number (Max.): 2 Article Description Weight [g / oz] Item-No PF10-70x350 Flange for PS10-70x320 3311 / 116.8 0150-2290 Seite 32 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 33: Fan Kits For Flanges

    Fan Kit for H01-37 / 48 and PF02-37 / 48 composed of: 0150-5051 1 x Fan, 4 x cylinder screw M4 x 30, 4 x square nut M4, 4 x spacer M4 x 16 NTI AG / LinMot P10-70 / P10-70-Dxx Seite 33 / 51...
  • Page 34: Fluid Cooling Flanges

    1641 / 57.9 0150-2822 Max. Torque Clamp plate screws: 12 Nm (8.85 lbf ft) Article Description Weight [g / oz] Item-No PF11-70x190-FC Flange for PS10-70x160 fluid cooling 2825 / 99.6 0150-2823 Seite 34 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 35 4000 / 141 0150-2824 Max. Torque Clamp plate screws: 12 Nm (8.85 lbf ft) Article Description Weight [g / oz] Item-No PF11-70x350-FC Flange for PS10-70x320 fluid cooling 5185 / 182.9 0150-2825 NTI AG / LinMot P10-70 / P10-70-Dxx Seite 35 / 51...
  • Page 36: Slider Mounting Kits

    Spherical washer / conical seat: case hardened steel Item Item No. Slider Thread PLF01-28 0150-3087 28mm 10.5mm 12mm 21mm 6.5mm (0.41in) (0.47in) (0.83in) (0.26in) PLF01-28 0150-3297 28mm 10.5mm 12mm 21mm 6.5mm (Stainless-st.) (0.41in) (0.47in) (0.83in) (0.26in) Seite 36 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 37: Floating Bearing

    1 Socket hd. cap screw * DIN 912 / M10, L=35 mm (L=1.38 in) 4 Socket hd. cap screw * DIN 912 / M5, L=20 mm (L=0.78 in) * For use with 12 mm (1/2 in) thick mounting plates. NTI AG / LinMot P10-70 / P10-70-Dxx Seite 37 / 51...
  • Page 38: Maintenance And Test Instructions

    5.5  @ 25 °C Phase U / Phase V Pin 1 / Pin 4 5.5  @ 25 °C Phase V / Phase W Pin 4 / Pin 3 Seite 38 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 39: Maintenance Of Linear Motors

    Is the lubricant homogeneous and not decomposed? In case of negation -> Cleaning (stator, slider) + Lubrication d) Can the slider be moved easily? If not -> Cleaning (stator, slider) + Lubrication NTI AG / LinMot P10-70 / P10-70-Dxx Seite 39 / 51...
  • Page 40: Cleaning

    Lubricant for linear motors ** (1000 g) 0150-1955 * LinMot Spray LU06 corresponds to KLÜBERFOOD NH1 4-002 which was developed for the food processing industry. ** LinMot LU02 Lubricant corresponds to KLÜBERSYNTH UH1 14-31 which was developed for the food processing industry.
  • Page 41: Dimensions

    Installation Guide Linear Motors 10 Dimensions 10.1 Stator 10.1.1 PS10-70x80 10.1.2 PS10-70x160 10.1.3 PS10-70x240 10.1.4 PS10-70x320 NTI AG / LinMot P10-70 / P10-70-Dxx Seite 41 / 51...
  • Page 42: Ps10-70X400

    0150-2203 990 / 39 PL10-28x1190/1140 0150-2204 1190 / 46.87 PL10-28x1390/1340 0150-2205 1390 / 54.75 PL10-28x1590/1540 0150-2206 1590 / 62.62 PL10-28x1790/1740 0150-2207 1790 / 70.5 PL10-28x1990/1940 0150-2208 1990 / 78.38 Seite 42 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 43: International Certificates

    See chapter “EU Declaration of Conformity CE-Marking” See chapter “UK Declaration of Conformity UKCA-Marking” IECEE Ref. Certif. Nr. CH-8521 CB SCHEME USA / Canada File Number E354430 Refers to cURus marked motors NTI AG / LinMot P10-70 / P10-70-Dxx Seite 43 / 51...
  • Page 44 Installation Guide Linear Motors Seite 44 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 45: Ul Certificate

    Installation Guide Linear Motors 12 UL Certificate NTI AG / LinMot P10-70 / P10-70-Dxx Seite 45 / 51...
  • Page 46 Installation Guide Linear Motors Seite 46 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 47 Installation Guide Linear Motors NTI AG / LinMot P10-70 / P10-70-Dxx Seite 47 / 51...
  • Page 48 Installation Guide Linear Motors Seite 48 / 51 P10-70 / P10-70-Dxx NTI AG / LinMot...
  • Page 49: Eu Declaration Of Conformity Ce-Marking

    Installation Guide Linear Motors 13 EU Declaration of Conformity CE-Marking NTI AG / LinMot ® Bodenaeckerstrasse 2 8957 Spreitenbach Switzerland Tel.: +41 (0)56 419 91 91 Fax: +41 (0)56 419 91 92 declares under sole responsibility the compliance of the products: •...
  • Page 50: Declaration Of Conformity Ukca-Marking

    Installation Guide Linear Motors 14 UK Declaration of Conformity UKCA-Marking NTI AG / LinMot ® Bodenaeckerstrasse 2 8957 Spreitenbach Switzerland Tel.: +41 (0)56 419 91 91 Fax: +41 (0)56 419 91 92 declares under sole responsibility the compliance of the products: •...
  • Page 51 Sales / Administration : 262-743-2555 F +41-(0)56-419 91 92 usasales@linmot.com office@linmot.com Tech. Support: +41-(0)56-544 71 00 Tech. Support: usasupport@linmot.com support@linmot.com Web: http://www.linmot.com/ Web: http://www.linmot-usa.com/ Visit http://www.linmot.com/ to find a distributor next to you. © 2023 NTI AG / LinMot Subject to alterations...

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P10-70-d series

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