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Raven AutoBoom Installation Manual

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AutoBoom™ Installation Manual
Redball 690

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Summary of Contents for Raven AutoBoom

  • Page 1 AutoBoom™ Installation Manual Redball 690...
  • Page 2 Raven Industries shall not be held responsible or liable for the effects of atmospheric conditions and sunspot activity on the performance of our products. Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of the GPS signal from the U.S.

  • Page 3: Table Of Contents

    Install the PowerGlide Hydraulic System ................. 8 Convert the Sprayer’s Hydraulic Valve to Open Center (If Applicable) ....... 9 Install Fittings on the AutoBoom Valve ................9 Mount the AutoBoom Valve ....................10 Install the Left and Right Cylinder Hoses ................
  • Page 4 ......................39 Install the UltraGlide Hydraulic System .................. 43 Convert the Sprayer’s Hydraulic Valve to Open Center (If Applicable) ......44 Install Fittings on the AutoBoom Valve ................44 Mount the AutoBoom Valve ....................45 Install the Left and Right Cylinder Hoses ................
  • Page 5 Table of Contents Chapter 6 Replacement Parts ............... 59 Valve Blocks ..........................59 PowerGlide Valve Replacement Parts ................59 PowerGlide Plus and UltraGlide Valve Replacement Parts ..........60 Wheels ............................ 60 Sensors ........................... 61 Manual No. 016-0230-066...
  • Page 6 Table of Contents Redball 690 AutoBoom Installation Manual...

  • Page 7: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

  • Page 8: Hydraulic Safety

    Chapter 1 WARNING • When starting the machine for the first time after installing AutoBoom, be sure that all persons stand clear, in case a hose has not been properly tightened. • The machine must remain stationary and switched off, with the booms unfolded and supported while installation or maintenance is conducted.

  • Page 9: Chapter 2 Introduction

    C h a p t e r 2 Introduction Congratulations on your purchase of the Raven AutoBoom system! This system is designed to provide automated boom height adjustment for agricultural equipment. This manual applies to the following machines. For future reference, write your serial number in the space below.

  • Page 10: Recommendations

    Set of tools Preparing for Installation Before installing AutoBoom, park the machine where the ground is level, clean, and dry. Leave the machine turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

  • Page 11: Powerglide

    This section contains a list of the components that are included in the PowerGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 12 Bolt - 1/2”-13 x 1-1/2” SS Hex 311-0058-186 Nut - 1/2”-13 Zinc Hex 312-1001-043 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Nut - 7/16”-14 Zinc Flanged Lock 312-1001-165 Washer - 5/16” Zinc Plated Lock 313-1000-019 Redball 690 AutoBoom Installation Manual...
  • Page 13 Hydraulic Hose - 9/16” JIC (F) to 9/16” JIC 214-1000-387 (M) - 64” PowerGlide Wiring Kit (P/N 117-0137-022) TABLE 3. Picture Item Description Part Number Qty. AutoBoom PowerGlide Calibration Not Pictured 016-0130-061 Operator’s Manual AutoBoom PowerGlide Controller 063-0130-011 Manual No. 016-0230-066...

  • Page 14: Install The Powerglide Hydraulic System

    AutoBoom hydraulic valve. NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in this manual. However, the fittings, hose connections, and cable connections remain the same.

  • Page 15: Convert The Sprayer's Hydraulic Valve To Open Center (If Applicable)

    Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve.

  • Page 16: Mount The Autoboom Valve

    AutoBoom Valve Mounted on the Valve Mounting Plate FIGURE 3. Secure the AutoBoom valve (P/N 063-0131-127) to the mounting plate (P/N 107-0171-619) using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). AutoBoom Valve Mounted to the Machine FIGURE 4.
  • Page 17 Install the supplied hydraulic hose (P/N 214-1000-387) on the machine’s pressure hose. Connect the other end of the installed hydraulic hose to the installed fitting in Port P on the AutoBoom valve. Install a 9/16” JIC M/F 90° swivel elbow fitting (P/N 333-0012-042) in port P of the machine’s hydraulic valve.

  • Page 18: Install The Left And Right Cylinder Hoses

    Disconnect the machine’s cylinder up hoses from the machine’s tilt cylinders. Connect the machine’s left cylinder hose to the installed fitting in Port LV of the AutoBoom valve. Connect the machine’s right cylinder hose to the installed fitting in Port RV of the AutoBoom valve.

  • Page 19: Powerglide Hydraulic Schematic

    PowerGlide PowerGlide Hydraulic Schematic Manual No. 016-0230-066...

  • Page 20: Install The Gauge Wheels

    Secure the gauge wheel assembly in the wheel mounting bracket by installing two 1/2”-13 x 1-1/2” SS hex bolts (P/N 311-0058-186) and two 1/2”-13 zinc hex nuts (P/N 312-1001-043). Repeat the steps above to install the left wheel. Redball 690 AutoBoom Installation Manual...

  • Page 21: Install The Powerglide Wiring

    Connect the Harness to the Boom Function Controls On the AutoBoom harness cable (P/N 115-0230-003), locate the Left Solenoid connector and connect it to Port 4A on the AutoBoom valve. Connect the Right Solenoid connector to Port 4B on the AutoBoom valve.

  • Page 22: Connect The Controller

    Route the controller cable (P/N 115-0230-002) into the right side of the machine’s cab. Locate the two controller connectors and connect them to the AutoBoom controller (P/N 063-0130-011). Note: The AutoBoom controller should be mounted in the machine’s cab so that the operator has easy access to it. Connect the Power Leads Locate the power cable that has the red and white power leads at one end.

  • Page 23: Powerglide Wiring Schematic

    PowerGlide PowerGlide Wiring Schematic AutoBoom Controller Manual No. 016-0230-066...
  • Page 24 Chapter 3 Redball 690 AutoBoom Installation Manual...

  • Page 25: Powerglide Plus

    PowerGlide Plus Kit Contents This section contains a list of the components that are included in the PowerGlide Plus AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 26 Fitting - 9/16” JIC (M) to 9/16” SAE O-Ring 333-0012-045 (M) Straight Adapter Fitting - 9/16” JIC (M) to 3/4” SAE O-Ring (M) 333-0012-046 Straight Adapter Hydraulic Hose - 9/16” JIC (F) to 9/16” JIC 214-1000-291 (F) 90° - 132’ Redball 690 AutoBoom Installation Manual...
  • Page 27 PowerGlide Plus Hydraulic Installation Kit (P/N 117-0134-035) TABLE 2. Picture Item Description Part Number Qty. Hydraulic Hose - 9/16” JIC (F) to 9/16” JIC 214-1000-292 (F) 90° - 72” Hydraulic Hose - 9/16” JIC (F) to 9/16” JIC 214-1000-387 (M) - 64” PowerGlide Plus Wheel Kit (P/N 117-0133-066) TABLE 3.

  • Page 28: Install The Powerglide Plus Hydraulic System

    Chapter 4 PowerGlide Plus Wiring Kit (P/N 117-0137-023) TABLE 4. Picture Item Description Part Number Qty. CAN AutoBoom Calibration & Operation Not Pictured 016-0130-062 Manual AutoBoom Node 063-0130-010 Cable - Harness 115-0230-045 Cable - Power/CAN 115-0230-007 Install the PowerGlide Plus Hydraulic System...

  • Page 29: Convert The Sprayer's Hydraulic Valve To Open Center (If Applicable)

    Remove the Orifice Fittings Before populating the hydraulic fittings on the AutoBoom valve, it is necessary to remove orifice fittings from the valve in the PowerGlide Plus system. Failure to remove these fittings from the valve will restrict the down speed of the booms when the system is enabled.
  • Page 30 FIGURE 2. Port 3B Port 3A Locate Ports 3A and 3B on the AutoBoom valve (P/N 063-0131-126). Coil Removed from the AutoBoom Valve FIGURE 3. Remove the coils from the solenoids near Ports 3A and 3B to gain easy access to those ports.
  • Page 31 Port Plug Reinstalled on the AutoBoom Valve FIGURE 6. Use the Allen wrench to reinstall the port plugs on Ports 3A and 3B of the AutoBoom valve. Coil Reinstalled on the AutoBoom Valve FIGURE 7.

  • Page 32: Install Fittings On The Autoboom Valve

    Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve.
  • Page 33 PowerGlide Plus AutoBoom Valve Mounted to the Machine FIGURE 10. Secure the mounting plate the machine’s center rack using two 4” W x 5” L x 3/8” thread U-bolts (P/N 107- 0171-606) and four 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164).

  • Page 34: Install The Left And Right Cylinder Hoses

    Install the supplied hydraulic hose (P/N 214-1000-387) on the machine’s pressure hose. Connect the other end of the installed hydraulic hose to the installed fitting in Port P on the AutoBoom valve. Install a 9/16” JIC M/F 90° swivel elbow fitting (P/N 333-0012-042) in port P of the machine’s hydraulic valve.
  • Page 35 Disconnect the machine’s cylinder up hoses from the machine’s tilt cylinders. Connect the machine’s left cylinder hose to the installed fitting in Port LV of the AutoBoom valve. Connect the machine’s right cylinder hose to the installed fitting in Port RV of the AutoBoom valve.

  • Page 36: Powerglide Plus Hydraulic Schematic

    Chapter 4 PowerGlide Plus Hydraulic Schematic Redball 690 AutoBoom Installation Manual...

  • Page 37: Install The Gauge Wheels

    PowerGlide Plus Install the Gauge Wheels Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.

  • Page 38: Install The Powerglide Plus Wiring

    Mount the AutoBoom node (P/N 063-0130-010) to the valve mounting plate (P/N 107-0171-802) next to the AutoBoom valve using three 3/8”-16 UNC x 1-1/4” zinc plated hex bolts (P/N 311-0054-106) and three 3/8”- 16 zinc flanged lock nuts (P/N 312-1001-164).

  • Page 39: Connect The Harness Cable To The Controller Cable

    Install boom sense adapter cables (P/N 115-0171-558) between the machine’s cylinder up coils and the connectors. Connect the cable connectors to the Right Up and Left Up connectors on the AutoBoom harness (P/N 115- 0230-045) to the installed boom sense adapter cables.

  • Page 40: Connect The Controller (If Applicable)

    Locate the two controller connectors and connect them to the AutoBoom controller (P/N 063-0130-011). Note: The AutoBoom controller should be mounted in the machine’s cab so that the operator has easy access to it. Connect the Field Computer (If Applicable) Refer to the Installation &...

  • Page 41: Powerglide Plus Wiring Schematics

    PowerGlide Plus PowerGlide Plus Wiring Schematics AutoBoom Controller Manual No. 016-0230-066...

  • Page 42: Envizio Plus

    Chapter 4 Envizio Plus Redball 690 AutoBoom Installation Manual...

  • Page 43: Scs 4000/5000

    PowerGlide Plus SCS 4000/5000 Manual No. 016-0230-066...

  • Page 44: Viper Pro & Envizio Pro

    Chapter 4 Viper Pro & Envizio Pro Redball 690 AutoBoom Installation Manual...

  • Page 45: Ultraglide

    This section contains a list of the components that are included in the UltraGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 46 U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 Bolt - 5/16”-18 x 7/8” SS Hex 311-0052-104 Bolt - 3/8”-16 x 1-1/4” Zinc Hex 311-0054-106 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Washer - 5/16” Zinc Plated Lock 313-1000-019 Redball 690 AutoBoom Installation Manual...
  • Page 47 UltraGlide Hydraulic Installation Kit (P/N 117-0134-035) TABLE 2. Picture Item Description Part Number Qty. Fitting - 9/16” JIC M/F 90° Swivel Elbow 333-0012-042 Fitting - 9/16” JIC M/M/F Swivel Run Tee 333-0012-043 Adapter Fitting - 9/16” JIC (M) to 9/16” SAE O-Ring 333-0012-045 (M) Straight Adapter Fitting - 9/16”...
  • Page 48 312-1001-043 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 UltraGlide Wiring Kit (P/N 117-0137-024) TABLE 4. Picture Item Description Part Number Qty. CAN AutoBoom Calibration & Operation Not Pictured 016-0130-062 Manual AutoBoom Node 063-0130-013 Cable - Sensor 115-0171-527 Cable - Harness...

  • Page 49: Install The Ultraglide Hydraulic System

    AutoBoom hydraulic valve. NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in this manual. However, the fittings, hose connections, and cable connections remain the same.

  • Page 50: Convert The Sprayer's Hydraulic Valve To Open Center (If Applicable)

    Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve.

  • Page 51: Mount The Autoboom Valve

    AutoBoom Valve Mounted on the Valve Mounting Plate FIGURE 3. Secure the AutoBoom valve (P/N 063-0131-126) to the mounting plate (P/N 107-0171-802) using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). AutoBoom Valve Mounted to the Machine FIGURE 4.
  • Page 52 Install the supplied hydraulic hose (P/N 214-1000-387) on the machine’s pressure hose. Connect the other end of the installed hydraulic hose to the installed fitting in Port P on the AutoBoom valve. Install a 9/16” JIC M/F 90° swivel elbow fitting (P/N 333-0012-042) in port P of the machine’s hydraulic valve.

  • Page 53: Install The Left And Right Cylinder Hoses

    Disconnect the machine’s cylinder up hoses from the machine’s tilt cylinders. Connect the machine’s left cylinder hose to the installed fitting in Port LV of the AutoBoom valve. Connect the machine’s right cylinder hose to the installed fitting in Port RV of the AutoBoom valve.

  • Page 54: Ultraglide Hydraulic Schematic

    Chapter 5 UltraGlide Hydraulic Schematic Redball 690 AutoBoom Installation Manual...

  • Page 55: Install The Ultraglide Sensors

    UltraGlide Install the UltraGlide Sensors Boom Sensor Mounting Locations Sensor mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the sensors on the boom, ensuring the sensors will not interfere with or be damaged while folding or unfolding the booms.

  • Page 56: Connect The Sensor Cables

    Loop and tie-off any excess cable, allowing enough cable for boom folding and extension. Repeat the steps above to connect the remaining sensor cable(s). Note: The sensor cables will be connected to the AutoBoom system in the wiring phase of installation. Redball 690 AutoBoom Installation Manual...

  • Page 57: Install The Gauge Wheels - Optional

    UltraGlide Install the Gauge Wheels - Optional Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.

  • Page 58: Install The Ultraglide Wiring

    Mount the AutoBoom node (P/N 063-0130-013) to the valve mounting plate (P/N 107-0171-802) next to the AutoBoom valve using three 3/8”-16 UNC x 1-1/4” zinc plated hex bolts (P/N 311-0054-106) and three 3/8”- 16 zinc flanged lock nuts (P/N 312-1001-164).

  • Page 59: Connect The Harness Cable To The Sensors

    Install boom sense adapter cables (P/N 115-0171-558) between the machine’s cylinder up coils and the connectors. Connect the cable connectors to the Right Up and Left Up connectors on the AutoBoom harness (P/N 115- 0230-045) to the installed boom sense adapter cables.

  • Page 60: Connect The Harness Cable To The Controller Cable

    Locate the two controller connectors and connect them to the AutoBoom controller (P/N 063-0130-011). Note: The AutoBoom controller should be mounted in the machine’s cab so that the operator has easy access to it. Connect the Field Computer (If Applicable) Refer to the Installation &...

  • Page 61: Ultraglide Wiring Schematics

    UltraGlide UltraGlide Wiring Schematics AutoBoom Controller Manual No. 016-0230-066...

  • Page 62: Envizio Plus

    Chapter 5 Envizio Plus Redball 690 AutoBoom Installation Manual...

  • Page 63: Scs 4000/5000

    UltraGlide SCS 4000/5000 Manual No. 016-0230-066...

  • Page 64: Viper Pro & Envizio Pro

    Chapter 5 Viper Pro & Envizio Pro Redball 690 AutoBoom Installation Manual...

  • Page 65: Chapter 6 Replacement Parts

    R eplacement Parts CHAPTER C h a p t e r 6 This section contains replacement part diagrams for PowerGlide, PowerGlide Plus, and UltraGlide systems. Refer to these diagrams when calling to request replacement parts. Valve Blocks PowerGlide Valve Replacement Parts Manual No.

  • Page 66: Powerglide Plus And Ultraglide Valve Replacement Parts

    Chapter 6 PowerGlide Plus and UltraGlide Valve Replacement Parts Wheels Redball 690 AutoBoom Installation Manual...

  • Page 67: Sensors

    Replacement Parts Sensors Manual No. 016-0230-066...
  • Page 68 Chapter 6 Redball 690 AutoBoom Installation Manual...
  • Page 69 Converting the Sprayer’s Hydraulic Valve to Open Center 9, 23, 44 UltraGlide Hydraulic Schematic 13 Install Installing Fittings on the AutoBoom Valve 9 Gauge Wheels Installing Left and Right Cylinder Hoses 12 Gauge Wheel Mounting Locations 51 Installing the Pressure and Tank Hoses 11...
  • Page 70 Index Installing the AutoBoom Node 52 Wiring Connections 52 Wiring Schematics 55 AutoBoom Controller Envizio Plus SCS 4000/5000 Viper Pro & Envizio Pro Kit Contents 39 Redball 690 AutoBoom Installation Manual...
  • Page 71 How Can I Get Service? Bring the defective part and proof of purchase to your Raven Dealer. If your Dealer agrees with the warranty claim, the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.
  • Page 72 P.O. Box 5107 Fax: 605-331-0426 Sioux Falls, SD 57117-5107 www.ravenprecision.com atdinfo@ravenind.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws.

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