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Raven Autoboom Installation Manual

For agco rogator 64 & 74 series
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AGCO Rogator 64 & 74 Series

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Summary of Contents for Raven Autoboom

  • Page 1 AGCO Rogator 64 & 74 Series...
  • Page 3 H A P T E R N T RO D U C T I O N Congratulations on your purchase of the Raven Autoboom system! This system is designed to provide worry-free operation of your hydraulically controlled booms. The following instructions are designed to assist you in the proper installation of the system hardware.
  • Page 4 AGCO Rogator 64 & 74 Series Autoboom Installation Manual Basic Kit This manual will show instructions for both a G1 system and a G2 system. Be Contents sure to identify which system you have and follow only the instructions for that system.

  • Page 5: Installation Safety Requirements

    • Not operate Autoboom or any agricultural equipment while under the influence of alcohol or an illegal substance. • Remain in the operator’s position in the machine at all times when Autoboom is engaged. • Disable Autoboom when exiting from the operator’s position and machine, unless testing is in progress •...

  • Page 6: Electrical Safety Precautions

    Objects or materials that are able to bypass the machine’s hydraulic filtration system will adversely reduce performance and possibly damage the Autoboom hydraulic valves. Electrical Safety Precautions Do not reverse the power leads. Doing so will cause severe damage to the equipment.
  • Page 7 Installation Manual and the G1 or G2 Calibration and Operator’s Manual. Avoidance of People Autoboom must not be operated in the vicinity of people. People must be well outside of the machine’s path while it is operating with Autoboom enabled.
  • Page 8 AGCO Rogator 64 & 74 Series Autoboom Installation Manual Contacting We welcome your feedback about this manual. If you have any comments or suggestions for improvement, please let us know by contacting our Customer Raven Support Center by any of the following methods: Industries •...
  • Page 9 Manual # 016-0130-006 Rev A 02/06 H A P T E R O U N T I N G T H E L A T E T T A C H M E N T Attach the mounting plate to the hydraulic block using the supplied 5/16-24 bolts and lock washers as shown below.
  • Page 10 AGCO Rogator 64 & 74 Series Autoboom Installation Manual Notes:...
  • Page 11 Manual # 016-0130-006 Rev A 02/06 H A P T E R I T T I N G S N S T A L L A T I O N Follow the instructions below to install fittings into the listed ports. G1 Systems Fitting Ports...
  • Page 12 AGCO Rogator 64 & 74 Series Autoboom Installation Manual -8 SAE O-Ring (M) to -8 JIC (M) 90 degrees 2 Return Ports -8 SAE O-Ring (M) to -6 JIC (F) straight 2 Return Ports (see drawing below)
  • Page 13 Manual # 016-0130-006 Rev A 02/06 H A P T E R H E E L A N D E N S O R O U N T I N G A gauge wheel is needed on the G1 system and is an option on the G2 system. On a G1 system, the gauge wheel detects where the ground is in order to maintain the optimal spray/boom height.
  • Page 14 AGCO Rogator 64 & 74 Series Autoboom Installation Manual 1. Mount the wheel receiver bracket to the boom inside of the tip fold point. Helpful Hint: The bracket shown differs from the one included in your kit. The supplied bracket will mount to the bottom of the boom frame.
  • Page 15 Manual # 016-0130-006 Rev A 02/06 Ultrasonic 1. Mount the sensor to the boom between the tip breakaway and the tip Sensor folding point, using the supplied hardware. Mounting (for G2 Systems Only) Important: Be sure the sensors do not interfere with the racks or mirrors when the booms are folded.
  • Page 16 AGCO Rogator 64 & 74 Series Autoboom Installation Manual Notes:...

  • Page 17: Pressure Transducers

    Y D R A U L I C S If the installer has a general knowledge of the machine’s hydraulic system, the Autoboom hydraulics are relatively simple to install. This section will cover the valve configuration and mounting, and also the hydraulic hose installation. Be sure to follow the safety guidelines, as hydraulic systems are under pressure even when the machine is turned off.
  • Page 18 AGCO Rogator 64 & 74 Series Autoboom Installation Manual Mounting the Hydraulic Valve 1. After attaching the mounting plate to the valve, mount the Autoboom hydraulic block to the right of the stack valve on the rear rack on the machine, using the supplied u-bolts and nuts.

  • Page 19: Hydraulic Hoses And Fittings

    1. Insert the supplied -6 JIC swivel tee into the pressure line on the stack valve. 2. Connect the straight end of hose (P/N 214-1000-233) to the tee fitting. 3. Connect the 90 degree end of the hose to the P Port on the Autoboom valve.
  • Page 20 1. Insert a supplied -8 JIC tee into the tank line on the stack valve. 2. Connect the straight end of the hose (P/N 214-1000-297) to the fitting installed in step one. 3. Connect the 90 degree end of the hose to the T port of the Autoboom valve.
  • Page 21 4. Attach the original left ‘Up’ hose to the Tee fitting. 5. Attach the 90 degree end of the hose (P/N 214-1000-298) to the other side of the tee fitting. 6. Run the hose to the LC port on the Autoboom valve.
  • Page 22 5. Attach the 90 degree end of the hose (P/N 214-1000-298) to the other side of the Tee fitting. G1 Systems: 6. Connect the previously installed hose to the RC Port on the Autoboom valve. G2 Systems: 6. Connect the previously installed hose to the Aux Port as shown below.
  • Page 23 5. Attach the 90 degree end of the hose (P/N 214-1000-229) to the other side of the Tee fitting. 6. Connect the hose to one of the return ports on the Autoboom valve using a 90 degree fitting. Attaching the Right ‘Down’ Line 1.
  • Page 24 AGCO Rogator 64 & 74 Series Autoboom Installation Manual G1 Schematic...
  • Page 25 Manual # 016-0130-006 Rev A 02/06 G2 Schematic...

  • Page 26: Cables And Connections

    2. Attach the Black DIN connector to the On/Off valve in port 4A on the Autoboom Block. 3. Attach the Black MiniDIN connector to the pressure transducer located in either port G1 or G2 on the Autoboom Block. IMPORTANT: Be sure to match the “white” dot on the pressure transducer and miniDIN connector.
  • Page 27 2. Attach the Black DIN connector to the On/Off valve in port 4A on the Autoboom Block. 3. Attach the Black MiniDIN connector to the pressure transducer located in either port G1 or G2 on the Autoboom Block. IMPORTANT: Be sure to match the “white” dot on the pressure transducer and miniDIN connector.
  • Page 28 AGCO Rogator 64 & 74 Series Autoboom Installation Manual G1 Systems...
  • Page 29 Manual # 016-0130-006 Rev A 02/06 G2 Systems...
  • Page 30 AGCO Rogator 64 & 74 Series Autoboom Installation Manual Notes:...

  • Page 31: Calibrating The System

    Mount the controller in the cab so that it is easy to access while the sprayer is moving. G1 Controller G2 Controller Getting Power to the Controller 1. Connect the Autoboom power cable to switched power then connect it to the controller. 2. Connect the main harness to the bottom of the controller. Calibrating the System...
  • Page 33 RAVEN INDUSTRIES LIMITED WARRANTY WHAT IS COVERED? This warranty covers all defects in workmanship or materials in your Raven Flow Control Product under normal use, maintenance, and service. HOW LONG IS THE COVERAGE PERIOD? This warranty coverage runs for 12 months from the purchase date of your Raven Flow Control Product.
  • Page 34 Raven Industries Toll Free 800-243-5435 Flow Controls Division Fax 605-331-0426 P.O. Box 5107 www.ravenprecision.com Sioux Falls, SD 57117-5107 fcdinfo@ravenind.com...