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Raven AutoBoom Installation Manual

Miller condor spray-air boom
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Miller Condor Spray-Air Boom
AutoBoom™
Installation Manual
P/N 016-0230-081 Rev C
01-16
E15557
Copyright 2010, 2016

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  • Page 1 Miller Condor Spray-Air Boom AutoBoom™ Installation Manual P/N 016-0230-081 Rev C 01-16 E15557 Copyright 2010, 2016...
  • Page 2 Raven Industries shall not be held responsible or liable for the effects of atmospheric conditions and sunspot activity on the performance of our products. Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of the GPS signal from the U.S.

  • Page 3: Table Of Contents

    PowerGlide Plus Kit Contents ....................5 Install the PowerGlide Plus Hydraulic System ................. 9 Remove the Orifice Fittings ....................9 Install Fittings on the AutoBoom Valve ................12 Mount the AutoBoom Valve ....................12 Install Left and Right Cylinder Hoses ................14 Install the Gauge Wheels ......................
  • Page 4 Envizio Plus ........................43 SCS 4000/5000 ......................... 44 Viper Pro & Envizio Pro ..................... 45 Chapter 5 Replacement Parts ............... 47 Valve Blocks ..........................47 ............................47 Wheels ........................... 48 Sensors ........................... 48 Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

  • Page 6: Hydraulic Safety

    Chapter 1 WARNING • When starting the machine for the first time after installing AutoBoom, be sure that all persons stand clear, in case a hose has not been properly tightened. • The machine must remain stationary and switched off, with the booms unfolded and supported while installation or maintenance is conducted.

  • Page 7: Chapter 2 Introduction

    C h a p t e r 2 Introduction Congratulations on your purchase of the Raven AutoBoom system! This system is designed to provide automated boom height adjustment for agricultural equipment. This manual applies to the following machines. For future reference, write your serial number in the space below.

  • Page 8: Recommendations

    Set of tools Preparing for Installation Before installing AutoBoom, park the machine where the ground is level, clean, and dry. Leave the machine turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

  • Page 9: Powerglide Plus

    PowerGlide Plus Kit Contents This section contains a list of the components that are included in the PowerGlide Plus AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 333-0012-084 O-Ring (M) Straight Adapter Fitting - 11/16” ORFS M/F Swivel 45° Elbow 333-0012-090 Fitting - 13/16” ORFS (M) to 3/4” SAE O-Ring 333-0012-168 Fitting - 11/16” Hex 9/16” SAE O-Ring Plug 333-0012-194 Miller Condor Spray-Air Boom AutoBoom Installation Manual...
  • Page 11 ORFS - 44” PowerGlide Plus Wheel Kit (P/N 117-0133-081) TABLE 3. Picture Item Description Part Number Qty. Axle Assembly - Right Cushioned AutoBoom 063-0131-585 Axle Assembly - Left Cushioned AutoBoom 063-0131-590 Bracket - Left Miller Condor Spray-Air Boom 116-0159-697 Weldment Receiver...
  • Page 12 PowerGlide Plus Wiring Kit (P/N 117-0137-023) TABLE 4. Picture Item Description Part Number Qty. CAN AutoBoom Calibration & Operation Not Pictured 016-0130-062 Manual Node - PowerGlide Plus AutoBoom 063-0130-010 Cable - Harness 115-0230-045 Cable - Power/CAN Controller 115-0230-007 Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 13: Install The Powerglide Plus Hydraulic System

    Remove the Orifice Fittings Before populating the hydraulic fittings on the AutoBoom valve, it is necessary to remove orifice fittings from the valve in the PowerGlide Plus system. Failure to remove these fittings from the valve will restrict the down speed of the booms when the system is enabled.
  • Page 14 FIGURE 1. Port 3B Port 3A Locate Ports 3A and 3B on the AutoBoom valve (P/N 063-0131-124). Coil Removed from the AutoBoom Valve FIGURE 2. Remove the coils from the solenoids near Ports 3A and 3B to gain easy access to those ports.
  • Page 15 Port Plug Reinstalled on the AutoBoom Valve FIGURE 5. Use the Allen wrench to reinstall the port plugs on Ports 3A and 3B of the AutoBoom valve. Coil Reinstalled on the AutoBoom Valve FIGURE 6.

  • Page 16: Install Fittings On The Autoboom Valve

    Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve.
  • Page 17 Connect the straight end of the supplied hydraulic hose (P/N 214-1000-495) to the 90° end of the installed tee fitting. Connect the 90° end of the hydraulic hose to Port P on the AutoBoom valve. Disconnect the machine’s tank line from the machine’s hydraulic valve.

  • Page 18: Install Left And Right Cylinder Hoses

    Connect the 90° end of the hydraulic hose to the installed fitting in Port RC on the AutoBoom valve. Install the 11/16” ORFS M/F swivel elbow fitting (P/N 333-0012-090) on the opposite end of the tee adapter installed on the left tilt port.
  • Page 19 PowerGlide Plus PowerGlide Plus Hydraulic Schematic Manual No. 016-0230-081...

  • Page 20: Install The Gauge Wheels

    Secure the gauge wheel assembly in the wheel mounting bracket by installing two 1/2”-13 x 1-1/2” SS hex bolts (P/N 311-0058-186) and two 1/2” zinc hex nuts (P/N 312-1000-043). Repeat the steps above to install the right wheel. Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 21: Install The Powerglide Plus Wiring

    Install the AutoBoom Node PowerGlide Plus AutoBoom Node Installed FIGURE 12. Mount the AutoBoom node (P/N 063-0130-010) to the machine’s center rack within close proximity (3 feet/1 meter) to the AutoBoom valve. Note: Position the node so that the cable connectors face down.

  • Page 22: Connect The Harness - Older Hydraulic Valves (Ring Terminals)

    Chapter 3 Connect the Right Press connector to Port G4 on the AutoBoom valve. Locate the Left Solenoid and Right Solenoid connectors on the harness cable. Connect the Left Solenoid connector to Port 4A on the AutoBoom valve. Connect the Right Solenoid connector to Port 4B on the AutoBoom valve.

  • Page 23: Connect The Harness Cable To The Controller Cable

    Route the controller cable (P/N 115-0230-007) to the right side of the machine’s cab. Locate the two controller connectors. Connect them to the AutoBoom controller (P/N 063-0130-011). Note: The AutoBoom controller should be mounted in the machine’s cab so that the machine operator has easy access to it. Connect the Computer (If Applicable) Refer to the Installation &...

  • Page 24: Connect The Power Leads

    Disconnect the machine’s connectors from the battery terminals. Install the red power lead on the positive battery terminal and reinstall the machine’s battery connector. Install the white power lead on the negative battery terminal and reinstall the machine’s battery connector. Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 25: Powerglide Plus Wiring Schematics

    PowerGlide Plus PowerGlide Plus Wiring Schematics AutoBoom Controller Manual No. 016-0230-081...

  • Page 26: Envizio Plus

    Chapter 3 Envizio Plus Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 27: Scs 4000/5000

    PowerGlide Plus SCS 4000/5000 Manual No. 016-0230-081...

  • Page 28: Viper Pro & Envizio Pro

    Chapter 3 Viper Pro & Envizio Pro Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 29: Ultraglide

    C h a p t e r 4 UltraGlide Kit Contents This section contains a list of the components that are included in the UltraGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components list. If you have questions about the kit, contact your Raven dealer.
  • Page 30 U-Bolt - 4” W x 5” L x 3/8” Thread 107-0171-606 Bolt - 5/16”-18 x 7/8” Grade 8 Hex 311-0052-104 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Washer - 5/16” Zinc Plated Lock 313-1000-019 Miller Condor Spray-Air Boom AutoBoom Installation Manual...
  • Page 31 Hydraulic Hose - 3/4” ORFS 90° to 9/16” 214-1000-495 ORFS - 44” Optional Wheel Kit (P/N 117-0133-081) TABLE 3. Picture Item Description Part Number Qty. Axle Assembly - Right Cushioned AutoBoom 063-0131-585 Axle Assembly - Left Cushioned AutoBoom 063-0131-590 Manual No. 016-0230-081...
  • Page 32 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 UltraGlide Wiring Kit (P/N 117-0137-024) TABLE 4. Picture Item Description Part Number Qty. CAN AutoBoom Calibration & Operation Not Pictured 016-0130-062 Manual Node - UltraGlide 063-0130-013 Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 33: Install The Ultraglide Hydraulic System

    The machine must remain stationary and switched off, with the booms unfolded and supported, during installation or maintenance. CAUTION When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure precautions are taken to prevent any foreign material from being introduced into the machine’s hydraulic system.

  • Page 34: Install Fittings On The Autoboom Valve

    Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve.

  • Page 35: Install The Pressure And Tank Hoses

    UltraGlide AutoBoom Valve Mounted on the Sprayer FIGURE 2. Secure the mounting plate on the center rack (so that the P and T Ports face up) using two 4” W x 5” L x 3/8” thread U-bolts (P/N 107-0171-606) and four 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164).

  • Page 36: Install Left And Right Cylinder Hoses

    Connect the straight end of the supplied hydraulic hose (P/N 214-1000-495) to the 90° end of the installed tee fitting. Connect the 90° end of the hydraulic hose to Port P on the AutoBoom valve. Disconnect the machine’s tank line from the machine’s y valve.
  • Page 37 Connect the 90° end of the hydraulic hose to the installed fitting in Port RC on the AutoBoom valve. Install the 11/16” ORFS M/F swivel elbow fitting (P/N 333-0012-090) on the opposite end of the tee adapter installed on the left tilt port.
  • Page 38 Chapter 4 UltraGlide Hydraulic Schematic Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 39: Install The Ultraglide Sensors

    UltraGlide Install the UltraGlide Sensors Boom Sensor Mounting Locations Sensor mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting sensors on the boom, ensuring the sensors will not interfere with or be damaged by folding or unfolding the booms.

  • Page 40: Mount The Center Rack Sensor

    Loop and tie-off any excess cable, allowing enough cable for boom folding and extension. Repeat the steps above to connect the remaining sensor cables. Note: The sensor cables will be connected to the AutoBoom system in the wiring phase of installation. Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 41: Install The Gauge Wheels - Optional

    UltraGlide Install the Gauge Wheels - Optional Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.

  • Page 42: Install The Ultraglide Wiring

    Install the AutoBoom Node AutoBoom Node Installed FIGURE 8. Mount the AutoBoom node (P/N 063-0130-013) to the machine’s center rack within close proximity (3 feet/1 meter) to the AutoBoom valve. Note: Position the node so that the cable connectors face down.

  • Page 43: Connect The Harness - Older Hydraulic Valves (Ring Terminals)

    UltraGlide Locate the Left Solenoid and Right Solenoid connectors on the harness cable. Connect the Left Solenoid connector to Port 4A on the AutoBoom valve. Connect the Right Solenoid connector to Port 4B on the AutoBoom valve. Locate the Left Prop and Right Prop connectors on the harness cable.

  • Page 44: Install The Center Rack Control

    Locate the Center Up coil on the machine’s center section control valve, located beneath the machine’s hydraulic valve on the center rack. Unplug the coil connector from the Center Up coil. Install a center rack control boom sense adapter cable (P/N 115-0230-037) to the machine’s Up coil. Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 45: Connect The Harness Cable To The Sensors

    Route the controller cable (P/N 115-0230-002) to the right side of the machine’s cab. Locate the two controller connectors. Connect them to the AutoBoom controller (P/N 063-0130-011). Note: The AutoBoom controller should be mounted in the machine’s cab so that the machine operator has easy access to it. Connect the Computer (If Applicable) Refer to the Installation &...

  • Page 46: Ultraglide Wiring Schematics

    Chapter 4 UltraGlide Wiring Schematics AutoBoom Controller Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 47: Envizio Plus

    UltraGlide Envizio Plus Manual No. 016-0230-081...

  • Page 48: Scs 4000/5000

    Chapter 4 SCS 4000/5000 Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 49: Viper Pro & Envizio Pro

    UltraGlide Viper Pro & Envizio Pro Manual No. 016-0230-081...
  • Page 50 Chapter 4 Miller Condor Spray-Air Boom AutoBoom Installation Manual...

  • Page 51: Replacement Parts

    R eplacement Parts CHAPTER C h a p t e r 5 This section contains replacement part diagrams and listings for PowerGlide Plus and UltraGlide systems. Please refer to these diagrams when calling to request replacement parts. Valve Blocks Manual No. 016-0230-081...

  • Page 52: Wheels

    Chapter 5 Wheels Sensors Miller Condor Spray-Air Boom AutoBoom Installation Manual...
  • Page 53 Hydraulic Gauge Wheel Mounting Locations Fittings 4 Mounting the Gauge Wheels Hydraulic System 29 Hydraulic Schematic Installing Fittings on the AutoBoom Valve Kit Contents Installing Left and Right Cylinder Hoses PowerGlide Plus 5 Mounting the AutoBoom Valve UltraGlide 25 Sensors 35...
  • Page 54 Index Miller Condor Spray-Air Boom AutoBoom Installation Manual...
  • Page 55 How Can I Get Service? Bring the defective part and proof of purchase to your Raven Dealer. If your Dealer agrees with the warranty claim, the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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