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Raven AutoBoom Installation Manual

Ms condor t-1000 with hystar valve
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MS Condor T-1000 with Hystar Valve

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Summary of Contents for Raven AutoBoom

  • Page 1 AutoBoom™ Installation Manual MS Condor T-1000 with Hystar Valve...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    ......................5 Chapter 3 Hydraulic System..............11 Convert the Sprayer’s Hydraulic Valve to Open Center (If Applicable) ........12 Install the Fittings on the AutoBoom Valve ................12 Mount the AutoBoom Valve ..................... 13 Install the Pressure and Tank Hoses ..................
  • Page 4 Table of Contents Chapter 6 Replacement Parts ............... 29 Valve ............................29 Sensors ........................... 30 MS Condor T-1000 with Hystar Valve AutoBoom Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Chapter 2 Introduction

    MS Condor T-1000 with Hystar Valve FIGURE 1. Preparing for Installation Before installing AutoBoom, park the machine where the ground is level, clean, and dry. Leave the machine turned off for the duration of the installation process. Manual No. 016-0230-102...

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices before installing or operating the AutoBoom system for the first time, at the start of the season, or when moving the AutoBoom system to another machine: • Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the machine’s hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic...

  • Page 9: Ultraglide Kit Contents

    This section contains a list of the components that are included in the UltraGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 U-Bolt - 2-9/16” W x 3-1/2” L x 3/8” Thread 107-0171-616 Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 Bolt - 3/8”-16 x 1-1/4” UNC Hex 311-0054-106 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Washer - 5/16” Zinc Plated Lock 313-1000-019 MS Condor T-1000 with Hystar Valve AutoBoom Installation Manual...
  • Page 11 Hydraulic Hose - 3/8” NPT (M) to 3/4” JIC (F) 214-1000-692 - 48” Ultrasonic Sensor Bracket Installation Kit (P/N 117-0131-082) TABLE 3. Picture Item Description Part Number Qty. Not Pictured Sheet - AutoBoom Sensor Extension 016-0130-070 Bracket - 12” S-Type AutoBoom Sensor 063-0131-592 Manual No. 016-0230-102...
  • Page 12 Item Description Part Number Qty. Not Pictured Manual - AutoBoom Calibration & Operation 016-0130-062 Node - UltraGlide AutoBoom 063-0130-013 Cable - Sensor 115-0171-527 Cable - Harness 115-0230-045 Cable - Power/CAN Controller 115-0230-007 MS Condor T-1000 with Hystar Valve AutoBoom Installation Manual...
  • Page 13 Introduction Gen II UltraGlide Wiring Kit (P/N 117-5130-003) TABLE 5. Picture Item Description Part Number Qty. Not Pictured Manual - AutoBoom Calibration & Operation 016-0130-062 Node - UltraGlide AutoBoom 063-0130-013 Cable - Sensor 115-0171-527 Cable - PowerGlide Plus/UltraGlide with 115-0230-085 CAN/Power Tee AutoBoom Manual No.
  • Page 14 Chapter 2 MS Condor T-1000 with Hystar Valve AutoBoom Installation Manual...

  • Page 15: Hydraulic System

    AutoBoom hydraulic valve. NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in this manual. However, the fittings, hose connections, and cable connections remain the same.

  • Page 16: Convert The Sprayer's Hydraulic Valve To Open Center (If Applicable)

    Install the Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve.

  • Page 17: Mount The Autoboom Valve

    AutoBoom Valve Mounted to the Machine FIGURE 3. Mount the AutoBoom valve to the top-right section of the machine’s center rack using two 2-9/16” W x 3-1/2” L x 3/8” thread U-bolts (P/N 107-0171-616) and four 3/8”-16 zinc flanged lock nuts (P/N 312-1001- 164).
  • Page 18 Install the female pipe end of the supplied hydraulic hose (P/N 214-1000-690) on the end of the machine’s pressure hose. Connect the female JIC end of the installed hydraulic hose to the fitting installed in Port P of the AutoBoom valve.

  • Page 19: Install The Left And Right Cylinder Hoses

    Install the male end of the supplied hydraulic hose (P/N 214-1000-689) to the fitting installed on the 90° end of the tee fitting. Connect the other end of the installed hydraulic hose to the fitting installed in Port T of the AutoBoom valve. Install the Left and Right Cylinder Hoses...
  • Page 20 Install the male end of the supplied hydraulic hose (P/N 214-1000-692) on the fitting installed on the 90° end of the tee fitting. Connect the other end of the installed hydraulic hose to the fitting installed in Port LC of the AutoBoom valve.

  • Page 21: Machines Without Restrictor Fittings Installed

    Install the male end of the supplied hydraulic hose (P/N 214-1000-692) on the fitting installed on the 90° end of the tee fitting. Connect the other end of the installed hydraulic hose to the fitting installed in Port LC of the AutoBoom valve.

  • Page 22: Ultraglide Hydraulic Schematic

    Chapter 3 UltraGlide Hydraulic Schematic MS Condor T-1000 with Hystar Valve AutoBoom Installation Manual...

  • Page 23: Sensors

    S ensors CHAPTER C h a p t e r 4 Install the UltraGlide Sensors Boom Sensor Mounting Locations Sensor mounting locations may be influenced by the boom configuration. If an object enters the sensor’s blind range unexpectedly, a false echo return to the sensor could occur, causing the boom to drop and the sensor or boom to be damaged.

  • Page 24: Install The Center Rack Sensor

    Chapter 4 Mounted Boom Sensor FIGURE 2. Locate the left and right ultrasonic sensors (P/N 063-0130-012 and 063-0130-014) in the AutoBoom installation kit. Remove the sensor from the existing plastic arm. Install the sensors on the 12” S-type sensor arms (P/N 063-0131-592) using the supplied 5/16”-18 x 1-1/4”...

  • Page 25: Connect The Sensor Cables

    Loop and tie-off any excess cable, allowing enough cable for boom folding and extension. Repeat the steps above to connect the remaining sensor cables. Note: The sensor cables will be connected to the AutoBoom system in the wiring phase of installation. Manual No. 016-0230-102...
  • Page 26 Chapter 4 MS Condor T-1000 with Hystar Valve AutoBoom Installation Manual...

  • Page 27: Wiring

    For wiring connections made outside the cab, apply dielectric silicone grease (P/N 222-0000-006) generously on both the male and female ends of the connectors. Application of the grease will prevent corrosion to the pins and wires. Install the AutoBoom Node AutoBoom Node Installed (Example Only) FIGURE 1. Manual No. 016-0230-102...

  • Page 28: Connect The Harness Cable To The Boom Function Controls

    Chapter 5 Mount the AutoBoom node (P/N 063-0130-013) to the AutoBoom valve mounting plate using three 3/8”-16 UNC x 1-1/4” hex bolts (P/N 311-0054-106) and three 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164). Note: Install the AutoBoom node so that the cable connectors face to the side.

  • Page 29: Connect The Harness Cable To The Sensors

    L Up wire from which the ring terminal was removed on the boom sense adapter cable. Locate the Left Solenoid Sense Up connector on the AutoBoom harness cable. Connect the Left Solenoid Sense Up connector to the other L Up connector on the boom sense adapter cable.

  • Page 30: Connect The Harness Cable To The Controller Cable - Gen I Cable Only

    Locate the two controller connectors and connect them to the AutoBoom controller (P/N 063-0130-021). Note: The AutoBoom controller should be mounted in the machine’s cab so that the machine’s operator has easy access to it. Connect the Field Computer (If Applicable) Refer to the Installation &...

  • Page 31: Ultraglide Wiring Schematic

    Wiring UltraGlide Wiring Schematic Gen I Cabling Manual No. 016-0230-102...

  • Page 32: Gen Ii Cabling

    Chapter 5 Gen II Cabling MS Condor T-1000 with Hystar Valve AutoBoom Installation Manual...
  • Page 33 R eplacement Parts CHAPTER C h a p t e r 6 This section contains replacement part diagrams for the UltraGlide system. Please refer to these diagrams when calling to request replacement parts. Valve Manual No. 016-0230-102...
  • Page 34 Chapter 6 Sensors MS Condor T-1000 with Hystar Valve AutoBoom Installation Manual...
  • Page 35 Converting the Sprayer’s Hydraulic Valve to Open Connecting the Controller 26 Center 12 Connecting the Field Computer 26 Installing Fittings on the AutoBoom Valve 12 Connecting the Harness Cable to the Boom Function Installing the Left and Right Cylinder Hoses 15 Controls 24...
  • Page 36 Index MS Condor T-1000 with Hystar Valve AutoBoom Installation Manual...
  • Page 37 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.
  • Page 38 Outside the U.S. :1 605-575-0722 Sioux Falls, SD 57117-5107 Fax: 605-331-0426 www.ravenprecision.com www.ravenhelp.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws.

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