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Raven AutoBoom Installation Manual

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Hagie STS, Model Year 2007-
2013 AutoBoom™ Installation
Manual
Manual No. 016-0230-116 Rev. A
03/17
E29365
Copyright 2017

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Summary of Contents for Raven AutoBoom

  • Page 1 Hagie STS, Model Year 2007- 2013 AutoBoom™ Installation Manual Manual No. 016-0230-116 Rev. A 03/17 E29365 Copyright 2017...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    ...................................5 Kit Contents ................................... 5 Chapter 3 Hydraulic System Installation................11 Install Fittings in the AutoBoom Valve ......................12 Mount the AutoBoom Valve ..........................13 Install the Pressure and Tank Hoses ......................... 14 Install the Left and Right Cylinder Hoses ......................
  • Page 4 Table of Contents Hagie STS, Model Year 2007-2013 AutoBoom™ Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

  • Page 6: Hydraulic Safety

    Chapter 1 WARNING • When starting the machine for the first time after installing AutoBoom, be sure that all persons stand clear, in case a hose has not been properly tightened. • The machine must remain stationary and switched off, with the booms unfolded, during installation or maintenance.

  • Page 7: Introduction

    FIGURE 1. Preparing for Installation Before installing AutoBoom, park the machine where the ground is level, clean, and dry. Leave the machine turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices before installing or operating the AutoBoom system for the first time, at the start of the season, or when moving the AutoBoom system to another machine: • Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the machine’s hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic...

  • Page 9: Updates

    This section contains a list of the components that are included in the UltraGlide XT kit. Before beginning the AutoBoom installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Sensor - Center Ultrasonic 063-0130-018 Node - AutoBoom 063-0130-013 Cable - Hagie Serial Inverter Boom Sense 063-0173-536 Interface Cable - 70’ Sensor Extension 115-0171-527 Cable - Power/CAN 115-0230-107 Cable - AutoBoom Harness 115-0230-108 Hagie STS, Model Year 2007-2013 AutoBoom™ Installation Manual...
  • Page 11 Introduction AutoBoom Installation Kit (P/N 117-0232-116) TABLE 1. Picture Item Description Part Number Qty. U-Bolt - 4” W x 5” L x 3/8” Thread 107-0171-606 U-Bolt - 1-1/8” W x 2” L x 3/8” Thread 107-0171-613 Clamp - 2” x 5/16” Thread U-Bolt Muffler 435-3003-059 Bolt - 5/16”-18 x 7/8”...
  • Page 12 214-1001-001 JIC (F) - 24” Hydraulic Hose - 9/16” JIC (F) 90° to 9/16” 214-1001-003 JIC (F) - 30” Hydraulic Hose - 3/4” JIC (F) to 9/16” JIC (F) 214-1000-004 - 22” Hagie STS, Model Year 2007-2013 AutoBoom™ Installation Manual...
  • Page 13 Item Description Part Number Qty. Sheet - AutoBoom Sensor Extension Not Pictured 016-0130-070 Installation Bracket - 12” S-Type AutoBoom Sensor 063-0131-592 Bolt - 5/16”-18 x 1-1/4” Hex 311-0052-106 Nut - 5/16”-18 Nylon Insert Lock 312-4000-059 Washer - 5/16” Flat 313-2300-012...
  • Page 14 Chapter 2 Hagie STS, Model Year 2007-2013 AutoBoom™ Installation Manual...

  • Page 15: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the AutoBoom hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 16: Install Fittings In The Autoboom Valve

    Before mounting the AutoBoom valve (P/N 063-0131-125) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve. Fitting...

  • Page 17: Mount The Autoboom Valve

    AutoBoom Valve Installed on Mounting Bracket FIGURE 1. Secure the AutoBoom valve (P/N 063-0131-125) to the valve mounting bracket (P/N 107-0172-231) using four 5/16” hex bolts (P/N 311-0052-104) and four 5/16” split lock washers (P/N 311-1000-019). AutoBoom Valve Mounted on the Machine FIGURE 2.

  • Page 18: Install The Pressure And Tank Hoses

    Install the straight end of the supplied hydraulic hose (P/N 214-1000-999) on the installed adapter fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port P of the AutoBoom valve (P/N 063-0131-125).

  • Page 19: Install The Left And Right Cylinder Hoses

    Install the one end of the supplied hydraulic hose (P/N 214-1001-004) to the 90° end of the installed tee fitting. Left Cylinder Hose Installed on AutoBoom Valve FIGURE 6. Connect the other end of the installed hydraulic hose to the fitting installed in Port LC of the AutoBoom valve (P/N 063-0131-125). Manual No. 016-0230-116 Rev. A...
  • Page 20 Install the 90° end of the supplied hydraulic hose (P/N 214-1001-003) on the 90° end of the installed tee fitting. Left Cylinder Return Hose Installed on AutoBoom Valve FIGURE 8. Connect the straight end of the installed hydraulic hose to the fitting installed in Port LF CYL RTN of the AutoBoom valve.
  • Page 21 Install the one end of the supplied hydraulic hose (P/N 214-1001-004) to the 90° end of the installed tee fitting. Right Cylinder Hose Installed on AutoBoom Valve FIGURE 10. Connect the other end of the installed hydraulic hose to the fitting installed in Port RC of the AutoBoom valve. Manual No. 016-0230-116 Rev. A...
  • Page 22 Install the 90° end of the supplied hydraulic hose (P/N 214-1001-003) on the 90° end of the installed tee fitting. Right Cylinder Return Hose Installed on AutoBoom Valve FIGURE 12. Connect the straight end of the installed hydraulic hose to the fitting installed in Port RT CYL RTN of the AutoBoom valve.

  • Page 23: Install The Load Sense Hose

    Install the straight end of the supplied hydraulic hose (P/N 214-1001-001) on the installed adapter fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port LSP of the AutoBoom valve (P/N 063-0131-125).

  • Page 24: Hydraulic Diagram

    Chapter 3 Hydraulic Diagram Hagie STS, Model Year 2007-2013 AutoBoom™ Installation Manual...

  • Page 25: Sensor Installation

    S ensor Installation CHAPTER C h a p t e r 4 Boom Sensor Mounting Locations Sensor mounting locations may be influenced by the boom configuration. If an object enters the sensor’s blind range unexpectedly, a false echo return to the sensor could occur, causing the boom to drop and the sensor or boom to be damaged.
  • Page 26 Chapter 4 Mounted Boom Sensor FIGURE 2. Locate the left and right ultrasonic sensors (P/N 063-0130-012 and 063-0130-014) in the AutoBoom installation kit. Remove the sensors from the plastic arms. Install the sensors on the 12” S-type sensor arms (P/N 063-0130-592) using two 5/16”-18 x 1-1/4” bolts (P/N 311-0052-106), four 5/16”...

  • Page 27: Mount The Center Rack Sensor

    Sensor Installation Mount the Center Rack Sensor Square Tube Center Rack Center Sensor Installed FIGURE 3. Mount the center sensor (P/N 063-0130-018) to the machine’s center rack using two 1-1/8” W x 2” L x 3/8” thread U-bolts (P/N 107-0171-613) and four 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164). Tighten the nuts to ensure the sensor is mounted securely.

  • Page 28: Connect The Sensor Cables

    Loop and tie-off any excess cable, allowing enough cable for boom folding and extension. Repeat the steps above to connect the remaining sensor cable(s). Note: The sensor cables will be connected to the AutoBoom system in the wiring phase of installation. Hagie STS, Model Year 2007-2013 AutoBoom™ Installation Manual...

  • Page 29: Wiring Installation

    For wiring connections made outside the cab, apply dielectric silicone grease (P/N 222-0000-006) generously on both the male and female ends of the connectors. Application of the grease will prevent corrosion to the pins and wires. Install the AutoBoom Node AutoBoom Node Installed FIGURE 1.

  • Page 30: Connect The Harness Cable To The Boom Function Controls

    Function Controls AutoBoom Valve Connections FIGURE 2. Locate the LEFT PRESS and RIGHT PRESS connectors on the AutoBoom harness cable (P/N 115-0230- 108). Route the connectors to the AutoBoom valve (P/N 063-0131-125). Connect the LEFT PRESS (PORT G1) connector to Port G1 of the AutoBoom valve.
  • Page 31 Locate the 4-pin connector on the AutoBoom harness cable. Install the serial inverter boom sense interface cable (P/N 063-0173-536) on the 4-pin harness cable connection. Route the serial inverter boom sense interface cable toward the AutoBoom valve. Machine’s Boom Function Controls FIGURE 4.
  • Page 32 Connect the cable to the male RIGHT SOLENOID SENSE DOWN connector on the serial inverter boom sense interface cable. Connect the female RIGHT SOLENOID SENSE DOWN connector to the machine’s right tilt down coil. Hagie STS, Model Year 2007-2013 AutoBoom™ Installation Manual...

  • Page 33: Connect The Harness Cable To The Sensors

    Connect the harness cable to the controller cable (P/N 115-0230-107). Tighten the connector screw cap to secure the connection. Install a terminator (P/N 063-0172-369) on the remaining 4-pin connector of the AutoBoom harness cable. Connect the Controller (If Applicable) Route the controller cable (P/N 115-0230-107) into the right side of the machine’s cab.

  • Page 34: Connect The Field Computer (If Applicable)

    Install the BATT - power lead on the negative battery terminal and reinstall the machine’s battery connector. Route the spade terminal into the cab and connect it to a source of switched power. Hagie STS, Model Year 2007-2013 AutoBoom™ Installation Manual...

  • Page 35: Wiring Diagrams

    Wiring Installation Wiring Diagrams Manual No. 016-0230-116 Rev. A...
  • Page 36 Chapter 5 Hagie STS, Model Year 2007-2013 AutoBoom™ Installation Manual...

  • Page 37: Replacement Parts

    R eplacement Parts CHAPTER C h a p t e r 6 This section contains replacement part diagrams for the AutoBoom system. Please refer to these diagrams when calling to request replacement parts. Valve Manual No. 016-0230-116 Rev. A...

  • Page 38: Sensors

    Chapter 6 Sensors Wheels Hagie STS, Model Year 2007-2013 AutoBoom™ Installation Manual...
  • Page 39 Installing the AutoBoom Node Hydraulic System Installation Wiring Connections Hydraulic Diagram Wiring Diagrams Installing Fittings in the AutoBoom Valve Installing Left and Right Cylinder Hoses Installing the Load Sense Hose Installing the Pressure and Tank Hoses Mounting the AutoBoom Valve...
  • Page 40 Index Hagie STS, Model Year 2007-2013 AutoBoom™ Installation Manual...
  • Page 41 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 42 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.

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