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Raven AutoBoom Installation Manual

Apache 2004 & older
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Apache (2004 & Older)
AutoBoom™ Installation Manual
P/N 016-0230-013 Rev D
09/15
E18131
Copyright 2011, 2015

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Summary of Contents for Raven AutoBoom

  • Page 1 Apache (2004 & Older) AutoBoom™ Installation Manual P/N 016-0230-013 Rev D 09/15 E18131 Copyright 2011, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Hydraulic Fittings ........................4 Chapter 3 PowerGlide ................7 PowerGlide Kit Contents ......................7 Install Fittings on the AutoBoom Valve ................10 Mount the AutoBoom Valve ....................11 Install the Left and Right Cylinder Hoses ................13 PowerGlide Hydraulic Schematic ..................
  • Page 4 Gen I Cabling ........................53 Gen II Cabling ........................54 Chapter 6 Replacement Parts ............... 55 Valve Blocks ..........................55 PowerGlide Plus and UltraGlide Valve Block Replacement Parts ........56 Wheels ............................ 56 Sensors ..........................57 Apache (2004 & Older) AutoBoom Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment must be worn at all times when working on the hydraulic system. • Never attempt to work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    CHAPTER C h a p t e r 2 Congratulations on your purchase of the Raven AutoBoom system! This system is designed to provide automated boom height adjustment for agricultural spraying equipment. This manual applies to the following machines. For future reference, write the serial number of your machine in the space below.

  • Page 8: Preparing For Installation

    Recommendations Raven Industries recommends the following best practices before installing or operating the AutoBoom system for the first time, at the start of the season, or when moving the AutoBoom system to another machine: • Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the machine’s hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic...
  • Page 9 Introduction SAE O-ring fitting JIC fitting (M) ORFS fitting Manual No. 016-0230-013...
  • Page 10 Chapter 2 Apache (2004 & Older) AutoBoom Installation Manual...

  • Page 11: Powerglide

    This section contains a list of the components that are included in the PowerGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 12 Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 Bolt - 1/2”-13 x 1-1/2” SS hex 311-0058-186 Nut - 1/2”-13 Zinc Hex 312-1001-043 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Washer - 5/16” Zinc Plated Lock 313-1000-019 Apache (2004 & Older) AutoBoom Installation Manual...
  • Page 13 Hydraulic Hose - 9/16” JIC (F) 90° to 9/16” 214-1000-292 JIC (F) - 72” PowerGlide Wiring Kit (P/N 117-0137-022) TABLE 3. Picture Item Description Part Number Qty. Manual - AutoBoom PowerGlide Calibration Not Pictured 016-0130-061 Operator’s Controller - PowerGlide AutoBoom 063-0130-011 Manual No. 016-0230-013...

  • Page 14: Install Fittings On The Autoboom Valve

    Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports on the AutoBoom valve.

  • Page 15: Mount The Autoboom Valve

    AutoBoom Valve Mounted on the Valve Mounting Plate FIGURE 1. Secure the PowerGlide AutoBoom valve (P/N 063-0131-127) to the valve mounting plate (P/N 107-0171- 619) using four 5/16” hex bolts (P/N 311-0052-104) and four 5/16” lock washers (P/N 313-1000-019). AutoBoom Valve Mounted on the Sprayer FIGURE 2.
  • Page 16 Install the straight end of the supplied hydraulic hose (P/N 214-1000-139) on the 90° end of the tee fitting. Connect the 90° end of the installed hydraulic hose to the installed fitting in Port P of the AutoBoom valve. Disconnect the machine’s tank hose from the machine’s hydraulic valve (port T).

  • Page 17: Install The Left And Right Cylinder Hoses

    Install the 90° end of the supplied hydraulic hose (P/N 214-1000-292) on the 90° end of the installed tee fitting. Connect the straight end of the installed hydraulic hose to the installed fittings in Port LC on the AutoBoom valve.

  • Page 18: Powerglide Hydraulic Schematic

    Chapter 3 PowerGlide Hydraulic Schematic Apache (2004 & Older) AutoBoom Installation Manual...

  • Page 19: Install The Gauge Wheels

    PowerGlide Install the Gauge Wheels Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.

  • Page 20: Install The Powerglide Wiring

    Connect the Harness to the Boom Function Controls Locate the Left Solenoid and Right Solenoid connectors on the harness cable (P/N 115-0230-003). Connect the Left Solenoid connector to Port 4A on the AutoBoom valve. Connect the Right Solenoid connector to Port 4B on the AutoBoom valve.

  • Page 21: Connect The Harness Cable To The Controller Cable

    Locate the two controller connectors. Connect these connectors to the AutoBoom controller (P/N 063-0130- 011). Note: The AutoBoom controller should be mounted in the machine’s cab so that the machine operator has easy access to it. Connect the Power Leads Locate the power cable that has the red and white power leads at one end.

  • Page 22: Powerglide Wiring Schematics

    Chapter 3 PowerGlide Wiring Schematics AutoBoom Controller Apache (2004 & Older) AutoBoom Installation Manual...

  • Page 23: Powerglide Plus

    PowerGlide Plus Kit Contents This section contains a list of the components that are included in the PowerGlide Plus AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your local Raven dealer.
  • Page 24 Fitting - 11/16” Hex 9/16” Plug 333-0012-194 Hydraulic Hose - 9/16” JIC (F) 90° to 9/16” 214-1000-139 JIC (F) - 48” Hydraulic Hose - 9/16” JIC (F) 90° to 9/16” 214-1000-292 JIC (F) - 72” Apache (2004 & Older) AutoBoom Installation Manual...
  • Page 25 PowerGlide Plus PowerGlide Plus Wheel Kit (P/N 117-0133-013) TABLE 3. Picture Item Description Part Number Qty. Axle Assembly - Right Cushioned AutoBoom 063-0131-585 Axle Assembly - Left Cushioned AutoBoom 063-0131-590 Bracket - Left Weldment Receiver 116-0159-592 Bracket - Hub Retainer...
  • Page 26 Important: In addition to the Gen II wiring kit components listed above, an implement extension tee cable is required for the operation of the PowerGlide Plus AutoBoom system. For available cables and ordering information, contact your local Raven dealer. Apache (2004 & Older) AutoBoom Installation Manual...

  • Page 27: Install The Powerglide Plus Hydraulic System

    Remove the Orifice Fittings Before populating the hydraulic fittings on the AutoBoom valve, it is necessary to remove orifice fittings from the valve in the PowerGlide Plus system. Failure to remove these fittings from the valve will restrict the down speed of the booms when the system is enabled.
  • Page 28 FIGURE 1. Port 3B Port 3A Locate Ports 3A and 3B on the AutoBoom valve (P/N 063-0131-124). Coil Removed from the AutoBoom Valve FIGURE 2. Remove the coils from the solenoids near Ports 3A and 3B to gain easy access to those ports.
  • Page 29 Remove the orifice fittings from Ports 3A and 3B. Important: Tip the AutoBoom valve on its side and use the Allen wrench to remove the orifice from the cavity, taking care not to let the fitting fall into the valve.

  • Page 30: Install Fittings On The Autoboom Valve

    Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports on the AutoBoom valve.

  • Page 31: Install The Pressure And Tank Hoses

    PowerGlide Plus AutoBoom Valve Mounted on the Sprayer FIGURE 8. Secure the mounting plate on the center rack using two 3-1/16” W x 5” L x 3/8” thread U-bolts (P/N 107- 0171-607) and four 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164).

  • Page 32: Install The Left And Right Cylinder Hoses

    Install the straight end of the supplied hydraulic hose (P/N 214-1000-139) on the 90° end of the tee fitting. Connect the 90° end of the installed hydraulic hose to the installed fitting in Port P of the AutoBoom valve. Disconnect the machine’s tank hose from the machine’s hydraulic valve (port T).
  • Page 33 PowerGlide Plus Connect the straight end of the installed hydraulic hose to the installed fittings in Port LC on the AutoBoom valve. Install a 9/16” JIC M/M/F swivel run tee fitting (P/N 333-0012-043) in the right up port of the machine’s hydraulic valve.

  • Page 34: Powerglide Plus Hydraulic Schematic

    Chapter 4 PowerGlide Plus Hydraulic Schematic Apache (2004 & Older) AutoBoom Installation Manual...

  • Page 35: Install The Gauge Wheels

    PowerGlide Plus Install the Gauge Wheels Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.

  • Page 36: Install The Powerglide Plus Wiring

    PowerGlide Plus AutoBoom Node Installed FIGURE 12. Mount the AutoBoom node (P/N 063-0130-010) to the machine’s cross beam within close proximity to the AutoBoom valve. Insert the large, rectangular node connectors on the AutoBoom harness cable (P/N 115-0230-045) into the correct ports of the AutoBoom valve.

  • Page 37: Connect The Harness To The Boom Function Controls

    085). Route the connectors to the AutoBoom valve (P/N 063-0131-124). Connect the Left Press connector to Port G1 on the AutoBoom valve. Connect the Right Press connector to Port G4 on the AutoBoom valve. Locate the Left Solenoid and Right Solenoid connectors on the harness cable.

  • Page 38: Connect The Harness Cable To The Controller Cable - Gen I Cable Only

    Locate the two controller connectors and connect them to the AutoBoom controller (P/N 063-0130-021). Note: The AutoBoom controller should be mounted in the machine’s cab so that the machine’s operator has easy access to it. Connect the Field Computer (If Applicable) Refer to the Installation &...

  • Page 39: Powerglide Plus Wiring Schematic

    PowerGlide Plus PowerGlide Plus Wiring Schematic Gen I Cabling Manual No. 016-0230-013...

  • Page 40: Gen Ii Cabling

    Chapter 4 Gen II Cabling Apache (2004 & Older) AutoBoom Installation Manual...

  • Page 41: Ultraglide

    This section contains a list of the components that are included in the UltraGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 42 Part Number Qty. Fitting - 9/16” JIC M/F 90° Swivel Elbow 333-0012-042 Fitting - 9/16” JIC M/M/F Swivel Run Tee 333-0012-043 Fitting - 9/16” JIC (M) to 9/16” SAE O-Ring 333-0012-045 (M) Straight Adapter Apache (2004 & Older) AutoBoom Installation Manual...
  • Page 43 Picture Item Description Part Number Qty. Not Pictured Sheet - AutoBoom Sensor Extension 016-0130-070 Bracket - 12” S-Type AutoBoom Sensor 063-0131-592 Bolt - 5/16”-18 x 1-1/4” Hex 311-0052-106 Nut - 5/16”-18 Nylon Insert Lock 312-4000-059 Washer - 5/16” Zinc Flat 313-2300-012 Manual No.
  • Page 44 322-0131-008 U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 Bolt - 1/2”-13 x 1-1/2” SS Hex 311-0058-186 Nut - 1/2”-13 Zinc Hex 312-1001-043 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Apache (2004 & Older) AutoBoom Installation Manual...
  • Page 45 Important: In addition to the Gen II wiring kit components listed above, an implement extension tee cable is required for the operation of the UltraGlide AutoBoom system. For available cables and ordering information, contact your local Raven dealer. Manual No. 016-0230-013...

  • Page 46: Install Fittings On The Autoboom Valve

    Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports on the AutoBoom valve.
  • Page 47 Install the straight end of the supplied hydraulic hose (P/N 214-1000-139) on the 90° end of the tee fitting. Connect the 90° end of the installed hydraulic hose to the installed fitting in Port P of the AutoBoom valve. Disconnect the machine’s tank hose from the machine’s hydraulic valve (port T).

  • Page 48: Install The Left And Right Cylinder Hoses

    Install the 90° end of the supplied hydraulic hose (P/N 214-1000-292) on the 90° end of the installed tee fitting. Connect the straight end of the installed hydraulic hose to the installed fittings in Port LC on the AutoBoom valve.

  • Page 49: Ultraglide Hydraulic Schematic

    UltraGlide UltraGlide Hydraulic Schematic Manual No. 016-0230-013...

  • Page 50: Install The Ultraglide Sensors

    Illustration of Sensor’s Blind Range FIGURE 5. Mount the Boom Sensors WARNING The machine must remain stationary and switched off, with the boom unfolded and supported, during installation or maintenance. Mounted Boom Sensors FIGURE 6. Apache (2004 & Older) AutoBoom Installation Manual...

  • Page 51: Mount The Center Rack Sensor

    Loop and tie-off any excess cable, allowing enough cable for boom folding and extension. Repeat the steps above to connect the remaining sensor cable(s). Note: The sensor cables will be connected to the AutoBoom system in the wiring phase of installation. Manual No. 016-0230-013...

  • Page 52: Install The Gauge Wheels - Optional

    Secure the gauge wheel assembly in the wheel mounting bracket by installing two 1/2”-13 x 1-1/2” SS hex bolts (P/N 311-0058-186) and two 1/2” zinc hex nuts (P/N 312-1001-043). Repeat the steps above to install the left wheel. Apache (2004 & Older) AutoBoom Installation Manual...

  • Page 53: Install The Ultraglide Wiring

    PowerGlide Plus AutoBoom Node Installed FIGURE 9. Mount the AutoBoom node (P/N 063-0130-013) to the machine’s cross beam within close proximity to the AutoBoom valve. Insert the large, rectangular node connectors on the AutoBoom harness cable (P/N 115-0230-045) into the correct ports of the AutoBoom valve.

  • Page 54: Connect The Harness To The Boom Function Controls

    085). Route the connectors to the AutoBoom valve (P/N 063-0131-124). Connect the Left Press connector to Port G1 on the AutoBoom valve. Connect the Right Press connector to Port G4 on the AutoBoom valve. Locate the Left Solenoid and Right Solenoid connectors on the harness cable.

  • Page 55: Install The Center Rack Control - Model Year 2002-2004 Only

    On machines 2001 and older, the center sensor will allow the center height to be displayed, but will not allow center rack control. Locate the Left Outer Sensor connector on the AutoBoom harness cable. Connect the Left Outer Sensor connector to the installed left sensor cable (P/N 115-0171-527).

  • Page 56: Connect The Harness Cable To The Implement Extension Tee - Gen Ii Cable Only

    Locate the two controller connectors and connect them to the AutoBoom controller (P/N 063-0130-021). Note: The AutoBoom controller should be mounted in the machine’s cab so that the machine’s operator has easy access to it. Connect the Field Computer (If Applicable) Refer to the Installation &...

  • Page 57: Ultraglide Wiring Schematic

    UltraGlide UltraGlide Wiring Schematic Gen I Cabling Manual No. 016-0230-013...

  • Page 58: Gen Ii Cabling

    Chapter 5 Gen II Cabling Apache (2004 & Older) AutoBoom Installation Manual...

  • Page 59: Replacement Parts

    R eplacement Parts CHAPTER C h a p t e r 6 This section contains replacement part diagrams for PowerGlide, PowerGlide Plus, and UltraGlide systems. Please refer to these diagrams when calling to request replacement parts. Valve Blocks PowerGlide Block Replacement Parts Manual No.

  • Page 60: Powerglide Plus And Ultraglide Valve Block Replacement Parts

    Chapter 6 PowerGlide Plus and UltraGlide Valve Block Replacement Parts Wheels Apache (2004 & Older) AutoBoom Installation Manual...

  • Page 61: Sensors

    Replacement Parts Sensors Manual No. 016-0230-013...
  • Page 62 Chapter 6 Apache (2004 & Older) AutoBoom Installation Manual...
  • Page 63 Mounting the Gauge Wheels UltraGlide Hydraulic System Install Hydraulic Schematic Gauge Wheels 48 Installing Fittings on AutoBoom Valve Installing the Left and Right Cylinder Hoses Gauge Wheel Mounting Locations Installing the Pressure and Tank Hoses Mounting the Gauge Wheels Hydraulic System...
  • Page 64 Index Gen II Cabling Kit Contents 37 Apache (2004 & Older) AutoBoom Installation Manual...
  • Page 65 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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