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Raven AutoBoom Installation Manual

Metalfor 2200, 2500, and 3000 series
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AutoBoom™ Installation Manual
Metalfor 2200, 2500, and 3000 Series

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Summary of Contents for Raven AutoBoom

  • Page 1 AutoBoom™ Installation Manual Metalfor 2200, 2500, and 3000 Series...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Hydraulic Fittings ........................4 Kit Contents ..........................5 Chapter 3 Hydraulic System Installation..........9 Install the Fittings in the AutoBoom Valve ................10 Mount the AutoBoom Valve ..................... 10 Install the Pressure and Tank Hoses ..................11 Install the Left and Right Cylinder Hoses ................
  • Page 4 Table of Contents Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Chapter 2 Introduction

    C h a p t e r 2 Introduction Congratulations on your purchase of the Raven AutoBoom system! This system is designed to provide automated boom height adjustment for agricultural equipment. This manual applies to the following machines. For future reference, write your serial number in the space below.

  • Page 8: Preparing For Installation

    Recommendations Raven Industries recommends the following best practices before installing or operating the AutoBoom system for the first time, at the start of the season, or when moving the AutoBoom system to another machine: • Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the machine’s hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic...

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the UltraGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Weldment - Ultrasonic Sensor Boom Mount 116-0159-684 U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 U-Bolt - 2-9/16” W x 3-1/2” L x 3/8” Thread 107-0171-616 Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...
  • Page 11 Introduction UltraGlide Installation Kit (P/N 117-0232-106) TABLE 1. Picture Item Description Part Number Qty. Bolt - 3/8”-16 x 1-1/4” UNC Hex 311-0054-106 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Washer - 5/16” Zinc Plated Lock 313-1000-019 Hydraulic Installation Kit (P/N 117-0134-106) TABLE 2.
  • Page 12 (F) 90° - 72” Hydraulic Hose - 3/4” JIC (F) to 3/4” JIC (F) 214-1000-640 90° - 60” Hydraulic Hose - 3/4” JIC (M) to 3/4” JIC (F) - 214-1000-984 24” Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...

  • Page 13: Hydraulic System Installation

    AutoBoom hydraulic valve. NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in this manual. However, the fittings, hose connections, and cable connections remain the same.

  • Page 14: Install The Fittings In The Autoboom Valve

    Install the Fittings in the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following steps and table to install the fittings in the appropriate ports of the AutoBoom valve.

  • Page 15: Install The Pressure And Tank Hoses

    Hydraulic System Installation AutoBoom Valve Mounted on the Machine FIGURE 2. Secure the mounting plate to the machine’s center rack using two 2-9/16” W x 3-1/2” L x 3/8” thread U-bolts (P/N 107-0171-616) and four 3/8” zinc flanged lock nuts (P/N 312-1001-164).
  • Page 16 Install the straight end of the supplied hydraulic hose (P/N 214-1000-640) on the pressure port of the machine’s hydraulic valve. Connect the 90° end of the installed hydraulic valve to the fitting installed in Port EF of the AutoBoom valve. Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...

  • Page 17: Install The Left And Right Cylinder Hoses

    Install the straight end of the supplied hydraulic hose (P/N 214-1000-371) on the installed adapter fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port T of the AutoBoom valve. Install the Left and Right Cylinder Hoses Cylinder Hoses Installed FIGURE 6.
  • Page 18 Install the straight end of the supplied hydraulic hose (P/N 214-1000-520) on the 90° end of the installed tee fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port LC of the AutoBoom valve. Locate and disconnect the machine’s right cylinder raise hose from the machine’s hydraulic valve.

  • Page 19: Hydraulic Diagram

    Hydraulic System Installation Hydraulic Diagram Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...
  • Page 20 Chapter 3 Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...

  • Page 21: Sensor Installation

    S ensor Installation CHAPTER C h a p t e r 4 Boom Sensor Mounting Locations Sensor mounting locations may be influenced by the boom configuration. If an object enters the sensor’s blind range unexpectedly, a false echo return to the sensor could occur, causing the boom to drop and the sensor or boom to be damaged.

  • Page 22: Mount The Center Rack Sensor

    Secure the center sensor (P/N 063-0130-018) to the ultrasonic sensor boom mount weldment (P/N 116- 0159-684) using four 3/8”-16 UNC x 1-1/4” hex bolts (P/N 311-0054-106) and four 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164). Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...

  • Page 23: Connect The Sensor Cables

    Loop and tie-off any excess cable, allowing enough cable for boom folding and extension. Repeat the steps above to connect the remaining sensor cables. Note: The sensor cables will be connected to the AutoBoom system during the wiring phase of installation. Manual No. 016-0230-106...
  • Page 24 Chapter 4 Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...

  • Page 25: Wiring Installation

    Install the AutoBoom Node AutoBoom Node Installed FIGURE 1. Mount the AutoBoom node (P/N 063-0130-013) to the node mounting plate (P/N 107-0171-802) using three 3/8”-16 x 1-1/4” hex bolts (P/N 311-0054-106) and three 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164). Manual No. 016-0230-106...

  • Page 26: Connect The Harness Cable To The Boom Function Controls

    Locate the Left Press and Right Press connectors on the harness cable (P/N 115-0230-033). Route the connectors to the AutoBoom valve (P/N 063-0131-126). Connect the Left Press connector to Port G1 on the AutoBoom valve. Connect the Right Press connector to Port G4 on the AutoBoom valve.

  • Page 27: Connect The Harness Cable To The Sensors

    Locate the Center Sensor connector on the AutoBoom harness cable. Connect the Center Sensor connector to the installed center sensor (P/N 063-0130-018). Locate the Left Outer Sensor connector on the AutoBoom harness cable. Connect the Left Outer Sensor connector to the installed left sensor cable (P/N 115-0230-050).

  • Page 28: Wiring Schematics

    Chapter 5 Wiring Schematics AutoBoom Controller Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...

  • Page 29: Viper Pro & Envizio Pro

    Wiring Installation Viper Pro & Envizio Pro Manual No. 016-0230-106...
  • Page 30 Chapter 5 Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...

  • Page 31: Replacement Parts

    R eplacement Parts CHAPTER C h a p t e r 6 This section contains replacement part diagrams and listings for the AutoBoom system. Please refer to these diagrams when calling to request replacement parts. Valve Manual No. 016-0230-106...

  • Page 32: Sensors

    Chapter 6 Sensors Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...
  • Page 33 Hydraulic Fittings 4 Hydraulic Safety Hydraulic System Hydraulic Diagram 15 Installing Fittings in the AutoBoom Valve 10 Installing Left and Right Cylinder Hoses 13 Installing Pressure and Tank Hoses 11 Mounting the AutoBoom Valve 10 Important Safety Information Electrical Safety 2...
  • Page 34 Index Metalfor 2200, 2500, and 3000 Series AutoBoom™ Installation Manual...
  • Page 35 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.
  • Page 36 Outside the U.S. :1 605-575-0722 Sioux Falls, SD 57117-5107 Fax: 605-331-0426 www.ravenprecision.com www.ravenhelp.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws.

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