Fitting The Kick-Start Sprocket Assembly; Fitting The Exhaust Valve Centrifugal Drive System; Fitting The Clutch - GAS GAS Enduro Series Workshop Manual

Workshop manual
aSSemBlING THe eNGINe
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FITTING THE KICK-START SPROCKET ASSEMBLY

- Lubricate the kick-start shaft housing on the semi-crankcase.
- Insert the kick-start assembly, making sure that the ratchet is located between
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the bracket and casing.
- Fit spring -1- into the semi-crankcase opening with pliers.
- Check that the kick-start spring centring bushing is in the correct position.
- Lubricate the kick-start inner sprocket bearing.
- Fit the kick-start inner sprocket, spacer washer and retaining ring -2-.
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FITTING THE EXHAUST VALVE CENTRIFUGAL DRIVE SYSTEM

- Lubricate the semi-crankcase centrifugal shaft bearing.
- Fit centrifugal drive -2- to the semi-crankcase.
- Fit bracket -1- making sure that the output lever is correctly located in the
drive groove.
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- Tighten the screws (arrows). Use threadlocker.
Tightening torque: 10 Nm.
- Fit the shaft and water pump sprocket.

FITTING THE CLUTCH

- Check that the primary shaft is clean and free of impurities.
- Fit washer -3-, bushing -2- and clutch basket bearings -1-.
- Lubricate the clutch basket bearings.
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- Fit the clutch basket and then the washer (arrow).
Note:
 W henfittingtheclutchhub,takeintoaccounttheassemblypositionby
observing the mark made during the dismantling.
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