Clutch Rod; Clutch Hub; Clutch Basket Sprocket; Clutch Basket Bearings - GAS GAS Enduro Series Workshop Manual

Workshop manual
SeRVICING aND RePaIRING THe eNGINe'S COmPONeNTS
2
- Check the thickness of the iron clutch disc.
Clutch disc thickness

Clutch rod

- Check the clutch rod for deformation.
Maximum clutch rod deformation

Clutch hub

- Check that the clutch disc housings (arrow) are not misaligned due to excessive
wear.
- Check condition and clutch disc contact surface -1- for scratches and excessive
wear.
- Check that oil circulation holes -2- are free of dirt and metal particles.
2
1

Clutch basket sprocket

- Check the contact surface of bearing -1- for jamming marks, grooves and gaps.
- Check on both sides that lubrication grooves -2- are free of dirt and metal
particles.
- Check that there is no gap between basket -3- and sprocket -4-.
1
- Check that the clutch disc housings (arrow) are not misaligned due to excessive
wear.
3

Clutch basket bearings

- Check the clutch basket bearing and selector shaft
4
- Check that the selector shaft shows no signs of excessive wear or contact
marks.
-47-
STD: 1.45 to 1.55 mm.
Limit: 1.40 mm.
0.05 mm.