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Summary of Contents for GAS GAS EC ROOKIE - 2005
- Page 1 MANUAL DEL USUARIO MANUAL DEL USUARIO SERVICE MANUAL SERVICE MANUAL MANUEL D’ENTRETIEN MANUEL D’ENTRETIEN LIBRETTO D’USO LIBRETTO D’USO...
- Page 3 SERVICE MANUAL SERVICE MANUAL...
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Page 5: Presentation
GAS GAS appreciates your trust. We are happy to see that you have decided on a GAS GAS EC ROOKIE moped and welcome you into the great family of GAS GAS users. Learn everything about your new machine. It contains a large amount of experience accumulated from many competitions where we have won important prizes. -
Page 6: Important Notice
LEGAL USE OF YOUR MOPED WHEN PROPER RESPECT FOR the appropriate preservation and maintenance of the GAS GAS THE ENVIRONMENT AND OTHER PEOPLE’S RIGHTS IS SHOWN. moped you have just purchased. -
Page 7: Table Of Contents
TABLE OF CONTENTS Stopping the moped............17 Adjustment............17 - Presentation................3 - Maintenance................18 - Important notice..............4 Maintenance schedule.............18 Instructions for use............4 Before starting the moped for the first time....19 Engine................19 - Table of contents...............5 Gearbox and clutch............19 - Specifications...............6 Carburettor................19 - Important information............8 Air filter................20 Identification numbers..........8 Sparking-plug check............20... -
Page 8: Specifications
SPECIFICATIONS ENGINE Cubic Capacity: 49,38 cc Type: Two-stroke single-cylinder engine with straight-into-crankcase strip admission. Number of Cylinders: One. Fuel Supply: Fuel supply by means of petrol with separate oil-lubrication pump. Cooling System: Liquid. Diameter per Stroke: 40 x 39.3 mm Carburettor: Dell'Ortho* SMA 1412N. - Page 9 Front Tyres: EC - 80 x 90 x 21" 48P T63 SM - 100 x 80 x 17" Rear Tyres: EC - 110 x 80 x 18" 58P T63 SM - 130 x 70 x 17" Starting Pedal: Wrought aluminium Brake Pedal: Wrought aluminium with retractable tip.
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Page 10: Important Information
IMPORTANT INFORMATION IDENTIFICATION NUMBERS SERIAL NUM. Enter the vehicle identification number (serial number), the particulars shown on the model label, and the ignition-key identification number Certification Plate (B) in the spaces provided, in order to simplify your future orders for spare parts or as a useful reference in the event of your vehicle The moped carries a certification plate showing a serial number (B) being stolen. - Page 11 No-tampering transfer As above, again for your own information and safety, we also recommend that all of these part numbers be entered in the spaces The moped carries an information label with a diagram illustrating provided. some vehicle parts and their part numbers. Because these parts were included with the moped during the certification process, replacing some of them might be punished with a fine if traffic police checks the vehicle.
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Page 12: Component Location
COMPONENT LOCATION GAS GAS EC / SM ROOKIE 2005 12 13 1- Clutch handle 9- Main beam pilot light 2- Light Switches 10- Indicator pilot light 3- Clutch fluid reservoir 11- Multifunction 4- Petrol tank 12- Ignition key 5- Brake fluid reservoir... - Page 13 15- Front shock absorber 24- Rack 16- Oil reservoir 25- Chain guide 17- Petrol tanck 26- Rear shock absorber 18- Saddle 27- Exhaust pipe 19- Front brake disk 28- Rocker 20- Front brake clip 29- Rear brake 21- Sparking plug 30- Starting pedal 22- Gearbox pedal 31- Exhaust...
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Page 14: Moped Components
NEUTRAL PILOT LIGHT (E) MOPED COMPONENTS This lights up when the selector lever is in the neutral position. OIL-RESERVE PILOT LIGHT (F) This lights up when the oil level is too low, i.e. when the reserve level is reached. At this point, approximately 1/4 of a litre of oil are left in the reservoir. -
Page 15: Start Button
FRONT BRAKE (M) Front-wheel braking is achieved through a 240mm-diameter disk Short beam brake operated by a clip and a hydraulic pump. For optimum results, the braking surface must be oil-free and clean. If, for any reason, Low beam the brake fluid must be drained and replaced, read the “Maintenance” Whithout lights section beforehand. -
Page 16: Oil
OIL RESERVOIR WARNING This holds 1.65 litres. It has been placed in the left of the moped, Petrol is extremely flammable and may become explosive under behind of the left radiator. To access the reservoir, unscrew the filler certain conditions. Never keep the engine running or smoke when cap and fill with oil. -
Page 17: Saddle
ON: Fuel flows REAR BRAKE PEDAL (D) into the Open carburettor when The rear brake pedal is located on the right side of the lower chassis. the lever is in this Activate it to apply the brake to the rear wheels. position. -
Page 18: Starting The Cycle
STARTING THE CYCLE CHOKE The choke is a device that increases the supply of fuel to a given STARTING THE ENGINE extent, without the need to operate the accelerator grip, in order to help the operation of a cold engine. The engine will quickly reach - Make sure that the moped is in neutral (this is shown on the control its optimum working temperature with no danger to its component panel). -
Page 19: Gear Box
Turn off the choke (B) after a few seconds, as the engine will have Change down sequentially while decelerating, to ensure the right then reached the right temperature. To turn off the choke, just turn response from the engine when you wish to accelerate. the accelerator grip as far as it will go. -
Page 20: Maintenance
MAINTENANCE MAINTENANCE SCHEDULE - Gearbox-oil replacement after the running-in period. After the initial 500 Km: - Screw tightening and control adjustments. - Cooling-circuit inspection. - Brake-circuit level checking. - Electrode-gap inspection and sparking plug cleaning. Every 1.000 km: - Chain adjustment, tightening and lubrication. - Brake-circuit level checking. -
Page 21: Before Starting The Moped For The First Time
- Check the clutch-fluid level and the front- and rear-brake fluid level. an Authorized GAS GAS Dealer. Efforts must be made to ensure that the carburettor internal components are clean and in good condition. For this purpose,... -
Page 22: Air Filter
AIR FILTER To access the filter, remove the cap on the filter-housing, which has been placed on the left-hand side of the moped. The adequate performance and durability of the various engine components (connecting rod, piston, piston rings, crank bearings, even the cylinder) depend to a great extent on the air filter being clean and properly lubricated. -
Page 23: Radiator
BR 8 ES), or any other brand of a similar thermal grade. risks engine seizures or breakages of the pump blades. Carburettors must always be checked by an authorized GAS GAS dealer. STRIP BOX In order to enhance its performance, this engine has been fitted with 0,6 ~ 0,7 mm strip admission. -
Page 24: Clutch Adjustment
CLUTCH ADJUSTMENT Clutch adjustment may be carried out by means of the tightening device supplied with the handle. This is achieved by tightening or loosening the tightening screw, as required. The handle should have a 4-5 mm clearance. Due to its hydraulic action, the clutch assembly requires no handle-clearance adjustments. -
Page 25: Front Suspension
FRONT SUSPENSION - Press the suspension spring and insert the key (5) into the locknut (2) locking the cap (3). The front suspension, featuring state-of-the-art technology and - Fit the suspension cap onto the fork rod and tighten to 29 N-m. design, includes an inverted hydraulic fork with 32mm-diameter rods. -
Page 26: Cables
CABLE The accelerator cable should always be in perfect condition; therefore, whenever the slightest crack is detected, it must be replaced immediately. However, in order to extend its life and enhance its operation, it should be lubricated approximately every 1000 Kms. (B). -
Page 27: Pump And Brake Pads
Rear-wheel braking is achieved through a foot-operated lever and a 220mm-diameter disk brake. It is very important that the fluid- pump piston push rod has some play with the piston, as otherwise an excessively hot fluid would cause it to expand and might block the wheel, with serious consequences for the user. -
Page 28: Checking Operations At Specialised Garages
CHECKING OPERATIONS AT SPECIALISED GARAGES MAINTENANCE OPERATIONS Checking brake systems Checking transmission oil level Checking chain tightening and wear Checking suspension systems Checking, adjusting & lubr. controls and cables Tightening spokes Checking filter and carburettor (cleaning) Check and adjust the spark plug electrode. Checking chassis screws and nuts (plastics) Checking brake- and clutch-fluid levels Checking braking-pad wear... -
Page 29: Storage
- Check the steps set forth in the section entitled "Inspection prior to using the moped". - General lubrication. - Connect the battery. Check tyre pressure. GAS GAS MOTOS, S.A. reserves the right to introduce changes and / or modifications without prior warning. -
Page 30: Events On The Road
EVENTS ON THE ROAD GAS GAS MOTOS, S.A. recommends the use of the following products for its EC ROOKIE 50 cc model. If the engine works normally, it should start with no difficulties. Should the engine fail to start after repeated attempts, check to see whether... -
Page 31: Multifunction
MULTIFUNCTION Functions - Work mode. This can be activated (ON) and deactivated (OFF). - Clock. Indicates hour and minutes. - Chronometer. Indicates the time passed since the last activation of the work mode. - Partial distance. Indicates the distance covered since the last activation of the work mode. - Maximum speed obtained since the last activation of the work mode. - Page 32 Installation of batteries Fig.2 - To replace the batteries, remove the cover of the battery space by unscrewing the two screws at the back of the multi-function. - Substitute the old batteries with the new ones, maintaining the same polarity which is indicated Fig.3 on the diagram.
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Page 33: Guarantee Manual
Warranty terms of the manufacturer GASGAS Motos, S.A. the first working day after the Sunday or official holiday. The company GAS GAS MOTOS, S.A. (hereafter referred to as Those claims under Warranty for defects not brought to the “GG”), with this present document guarantees the consumer, the... - Page 34 Any acoustic or aesthetic phenomenon that does not significantly 6.- In the case of used motorcycles sold by Gas Gas the Warranty Period will be one year from date of delivery of the goods. And in no affect the condition or use of the motorcycle (for example, small or case shall the consumer request replacement of the goods.
- Page 36 Notes Notes...
- Page 37 Notes Notes...
- Page 40 RECOMIENDA EL USO DE ACEITE: RECOMMENDS THE USE OF: RECOMMANDE L’USAGE DE L’HUILE: CONSIGLIA L’USO D’OLIO: FEBRERO / FEBRUARY / FEBRER 2005 C/ UNICEF nº 17 · Poligon Industrial Torremirona · 17190 Salt (Girona) SPAIN · Tel: +34 902 47 62 54 Fax: +34 902 47 61 60 E-mail: officegg @ gasgasmotos.es / partsgg @ gasgasmotos.es...
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