Removing The Gear Selector And Assembly - GAS GAS Enduro Series Workshop Manual

Workshop manual
Dismantling the engine
5
2
1
- Install extractor ref. ME25950000 by turning the legs in the housing openings
of the ignition stator as shown in the picture.
Note:
Theextractorlegscanbeheightadjusted;theymustbeparalleltothesurface
of the semi-crankcase.
- Use the extractor to completely separate the left-hand semi-crankcase from the
right-hand semi-crankcase.
- During separation, detach the spacer bushing from the output sprocket (arrow)
located on the shaft.
Attention:
Donotusescrewdriversorleverstoseparatethesemi-crankcases!

REMOVING THE GEAR SELECTOR AND ASSEMBLY

- Remove the fork shafts (1) and forks (2).
6
- Mark the position of the desmodromic valve (3) with respect to the semi-
6
crankcase and then remove it.
4
- Remove the adjusting washer (4) and the 2nd gear sprocket (5).
- Remove the gear shafts (6) by carefully pulling them upwards.
2
1 Note:
3
 T he5thand1stgearsprocketsdonotcomeoutwiththegearshafts.
- Remove the 5th and 1st gear sprocket (arrows), needle roller bearing and
adjusting washers.
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