Centrifugal Bearing; Water Pump Sprocket Shaft Bearing; Crankshaft Seal; Kick-Start Ratchet Bracket - GAS GAS Enduro Series Workshop Manual

Workshop manual
SeRVICING aND RePaIRING THe eNGINe'S COmPONeNTS
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Centrifugal bearing -1-

6
- Remove the ball bearing from the centrifugal shaft using a bearing extractor
(maximum diameter 8 mm) from the outside of the semi-crankcase.
- Place the new ball bearing in the semi-crankcase housing. The closed side of
6
the bearing must be orientated towards the inside of the housing opening.
- Press on the bearing until it is fully encased in the right-hand semi-crankcase
housing.
2

Water pump sprocket shaft bearing -2-

- Remove the ball bearing from the water pump sprocket shaft using a bearing
extractor (maximum diameter 8 mm) from the outside of the semi-crankcase.
- Place the new ball bearing in the semi-crankcase housing. The closed side of
the bearing must be orientated towards the inside of the housing opening.
- Press on the bearing until it is fully encased in the right-hand semi-crankcase
housing.

Crankshaft seal -3-

- Place the new crankshaft seal in the semi-crankcase housing. The sealing lip
must be orientated towards the outside of the semi-crankcase.
- Press on the seal until it is fully encased in the right-hand semi-crankcase
housing.
Attention:
Whenfittingtheseal,becarefulnottodamagethesealinglip!

Kick-start ratchet bracket -4-

- Remove the kick-start ratchet bracket by removing screws -5-.
- Fit the bracket by applying threadlocker to screws -5-.
Centring bushings -6-
6
- Check that centring bushings -6- are present and in good condition.
- Replace any centring bushings that are missing.
6
Note:
2 If any centring bushings are missing, proper watertightness cannot be
guaranteed when the semi-crankcases are fitted.
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