Description Of The Machine And Its Functions - Orved n Series Operating And Service Manual

Machine for heat sealing trays in modified atmosphere
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DESCRIPTION OF THE MACHINE AND ITS FUNCTIONS

5. DESCRIPTION OF THE MACHINE AND ITS FUNCTIONS
The VGP Heat sealing machine is used for packing fresh and/or cured products in special trays in a modified atmosphere.
The operating principle is based on creation of a vacuum inside an aluminium chamber in which one or more trays con-
taining the product to be packed are placed by means of an anodized aluminium die, and the film that is stretched on
the surface of the containers seals the tray at the end of the operation.
The working consists of the following phases:when the required vacuum is obtained inside the chamber (up to a maximum
value of 100%) by extracting the air inside by means of a pump, the machine starts letting in a protective gas mixture
(usually carbon dioxide and nitrogen) to fill the vacuum in the chamber; this is followed by heat-sealing of the tray with
film by lowering a plate that is heated to the sealing temperature.
Together with sealing, the lowering of the plate also cuts the excess film.
To prevent pressing the product following removal of carbon dioxide with relative reduction of volume, the machine is
provided with an option for gas flushing at a pressure slightly higher than the atmospheric pressure.
Following devacuumation of the vacuum chamber at the end of the packing cycle, the machine lid opens to allow removal
of the sealed trays.
The machine basically consists of the following parts:
• A head
consisting of the upper part of the vacuum chamber made of aluminium, provided with a closure device
1
2
along the perimeter which functions with vacuum allowing the chamber to remain lowered and sealed air tight
during the gas flushing phase. The head also contains the hydraulic system
the blades
4
for cutting the film.
• A vacuum chamber
5
the horizontal surface of the die and held in place by means of the suction cups
changed by means of plastic dies
• A stainless steel enclosure
rature and the main switch
wheels are provided with brakes).
• The machine has ten (VGP60N) and twenty (VGP25N) independent programs that make it possible to set different va-
cuum and gas flushing percentages for each program.
• At the back, there are two rollers to support the roll
mance vacuum pump
• A system for air extraction and gas flushing consisting of unions, tubes and solenoid valves to connect the vacuum
chamber to the pump, the gas cylinder (not included in the machine kit) and all parts for adjustment and/or control of
the system.
• An electrical system including the electronic power board with fusebox, control board and connections. All the fun-
ctions are controlled by a microprocessor.
18
inside which the trays die
supplied with the machine.
8
on which the control panel
9
are present on the front; the enclosure is fitted with four swivel wheels
12
lubricated by recirculation and provided with a glass window
16
6
and the trays to be packed are placed; the film is stretched on
, the thermostat
10
, the relative lateral adjuster screws
14
8
5
7
Rev. 08 - 04/2017 - Cod. 1500160 - Instruction manual VGP25N / VGP60N
3
for activation of the sealing plate and
7
. The inner depth of the tray can be
for adjustment of the plate tempe-
11
15
and the high-perfor-
17
to indicate the oil level.
13
(the front

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