Final Checkout Procedure / Functional Test; A-2.1.Final Checkout Procedure And Functional Test Of Ebike Basic, Ebike Comfort - GE eBike Service Manual

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A-2. Final Checkout Procedure / Functional Test
These tests must be performed as the final checkout and test procedure after every safety
inspection, maintenance and repair of the product.
A-2.1. Final Checkout Procedure and Functional Test of eBike Basic,
eBike Comfort
1. Visually inspect the device
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Inspect coat of lacquer, cables/power cord, bellows on steering column and saddle.
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Inspect cuff, tubing and tubing connection.
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Check the setup for stability, adjust with levelling device if required.
Expected result: No damage, instability or wear detected
2. Check cranks, pedals and Velcro strips
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Cranks, pedals and Velcro strips properly fixed.
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Grease the threads of the clamping levers (every 6 months, depending on application purpose).
Expected result: All threads properly greased, cranks and pedals OK
3. Power on
- Using the power cord, connect the device to the power line and turn it on with the power switch.
- Wait for self-test to end: Check LCD, e.g. for error messages.
- Check in the software if the firmware version is OK.
Expected result: Device powers on without errors and FW is OK
4. Adjustments
eBike Basic:
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Check saddle (height) and handlebar (angle) adjustment.
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Check that the clamping levers (saddle (height) and handlebar (angle) adjustment) are tight.
eBike Comfort:
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Check electrical saddle adjustment: adjust minimum and maximum saddle height;
then return saddle to mid-level.
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Check handlebar adjustment (height and angle).
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Check that the clamping levers (handlebar height and angle) are tight.
Expected result: Adjustments work and levers are tight
5. Speed and Noise
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Check speed indication on LCD and additional speed indication for test subject.
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Check noise level of idling drive unit (e.g., for grinding noises or noise from the bearing).
Expected result: Speed displayed on both displays and no noticeable noise
6. NIBP module (if applicable)
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Check blood pressure measurement on test subject at rest.
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Check blood pressure readings on LCD.
Expected result: BP values are displayed and in proper range
2018112-003 Rev J
A: Final Checkout Procedure / Functional Test
eBike, eBike L, eBike EL
Pass/Fail
Pass/Fail
Pass/Fail
Pass/Fail
Pass/Fail
Pass/Fail
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