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Summary of Contents for Wittmann Tempro basic C 90
- Page 1 Tempro basic C 90 & Tempro primus C 90 Page 1 Tempro basic C 90 & Tempro primus C 90 V 3.0 Translation of Original Operating Manual BASIC & PRIMUS C90 V 3.0 english / 10.04.2012...
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Page 2: Table Of Contents
6.4.1 Pressurized stabilizing: ................21 6.4.2 Suction temperature control: ..............21 6.4.3 Evacuating: .................... 21 6.5 Procedure for exchanging tools Tempro basic C 90 ........22 6.6 Procedure for exchanging tools Tempro primus C 90 ........22 7 OPERATION ....................23 7.1 Changing values .................. - Page 3 9.2.1 Demount of lateral parts ................ 39 9.2.2 Re-assembling of lateral parts ............... 39 9.3 Structure of mechanic system Tempro basic C 90........40 9.4 Structure of mechanic system Tempro primus C 90 ........41 9.5 Change the heater element ................. 42 9.6 Pump exchange for Tempro basic C90: ............
- Page 4 11.6.3.1 Display – current flow value:............56 11.6.3.2 Procedure ..................57 12 SPARE PARTS .................... 58 12.1 Spare parts mechanical system Tempro basic C 90 / primus C90..... 58 12.2 Valves ......................60 12.2.1 Spare parts for valves ................60 12.3 Spare parts of electric system ..............61 13 SERVICE DEPARMENTS ................
- Page 5 Tempro basic C 90 & Tempro primus C 90 Page 5 BASIC & PRIMUS C90 V 3.0 english / 10.04.2012...
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Page 6: General
Tempro basic C 90 & Tempro primus C 90 Page 6 1 General The safety of our customers is the first consideration of all technical solutions. Wittmann plastics devices are subjected to high quality requirements. Our objective is the safety of operating personnel and users. -
Page 7: Definition Of Terms
Tempro basic C 90 & Tempro primus C 90 Page 7 1.2 Definition of Terms This operating manual always uses recurring terms and designations, that are explained here for better understanding: Device The term „Device“ can describe both an individual device, a tool, a machine, as well as an installation. - Page 8 Tempro basic C 90 & Tempro primus C 90 Page 8 With the help of the operating manual, prepare a precise work instruction for the work sequence with this device. Nominate a machinist responsible for the device. The operators of the device must be at least 16 years old.
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Page 9: Notes About Process Safety Of The Device
Tempro basic C 90 & Tempro primus C 90 Page 9 1.4 Notes about process safety of the device This device is designed exclusively for the heating of water as described in chapter 13.2 “Heat transfer fluid“. CAUTION The permissible storage temperature of the device is +5°C – +40°C (+41°F –... -
Page 10: Completeness Of The Delivery, Warranty
RISK OF INJURY FROM BURNS! 2 Completeness of the Delivery, Warranty Wittmann devices are packed with great care, in order to protect them during transport. For assembly, all packaging is to be removed. CAUTION Remove the packaging and the protective foil of the devices with great care. -
Page 11: Assembly Instructions
Tempro basic C 90 & Tempro primus C 90 Page 11 3 Assembly Instructions The assembly and commissioning may only be undertaken by persons authorized for this purpose, in order to avoid damage to devices, equipment and persons. These assembly instructions presume knowledge about the regulations for the prevention of accidents, working conditions, as well as safety regulations and their implementation. - Page 12 Tempro basic C 90 & Tempro primus C 90 Page 12 Small pallet truck Fork lift truck Large pallet truck To lift the device from the packaging use eyelet bolts according DIN 580 . BASIC & PRIMUS C90 V 3.0 english / 10.04.2012...
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Page 13: Requirement On The Installation Location
Tempro basic C 90 & Tempro primus C 90 Page 13 3.2 Requirement on the Installation Location Location of installation ...... Closed room Air humidity ........15% - 85% Height above sea level ...... max. 1000 m Horizontal alignment ......max. deviation +/-3° (uneven floor) Floor .......... -
Page 14: Electrical Connection
Tempro basic C 90 & Tempro primus C 90 Page 14 3.3 Electrical Connection Connect the device to a power supply system that conforms to the specifications on the type plate. Always adhere to the instructions and regulations of your electricity supply company. All electrical connections must be completed by an authorised specialist technician or under his/her supervision. -
Page 15: Layout And Function
Tempro basic C 90 & Tempro primus C 90 Page 15 4 Layout and Function The tempering devices Tempro basic C90 and Tempro primus C90 are used for tempering injection molding tools on injection molding machines, as well as other tempering circuits on plastics processing machines. - Page 16 Tempro basic C 90 & Tempro primus C 90 Page 16 Diagram of temperature stabilizing circuit: Tempro primus C 90 Nr. Description Description Heat exchanger Heater element Filling solenoid valve Cooling solenoid valve Cooling-water inlet Cooling coil Cooling-water outlet Temperature sensor...
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Page 17: Installation
Tempro basic C 90 & Tempro primus C 90 Page 17 5 Installation With obvious transport damage, do not send the device back, instead notify the nearest customer service center immediately. 5.1 Cooling Water Connection Use only suitable pressure- and temperature-resistant hoses. -
Page 18: Connections On The Rear Side
Tempro basic C 90 & Tempro primus C 90 Page 18 The mains connection cable (4 m) is already mounted on all stabilizers and provided with a plug (CEE 16A). (Special voltage without plug). The wiring of the temperature stabilizer is designed for a right-hand 3-phase network. - Page 19 Tempro basic C 90 & Tempro primus C 90 Page 19 Tempro basic C 90 & Tempro primus C 90 Cooling water – Inlet (G ¼“) Cooling water – Outlet (G ¼“) Mold connection – Feed (G ¾“) Mold connection – Return (G ½“) MAIN CONNECTION BASIC &...
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Page 20: Start Up
Tempro basic C 90 & Tempro primus C 90 Page 20 6 Start up Before switching the stabilizer on, please read the entire Chapters Startup and Operation to avoid false operation which may cause injuries to persons and damage the stabilizer! 6.1 Switching the device on with the main switch... -
Page 21: Operation Mode
Tempro basic C 90 & Tempro primus C 90 Page 21 6.4 Operation mode Tempro basic C 90: Two temperature-controlled operating modes (pressure and suction temperature control) and the empty suction function are available. Tempro primus C 90: Only the pressure tempering mode and the emptying by suction function are available. -
Page 22: Procedure For Exchanging Tools Tempro Basic C 90
Tempro basic C 90 & Tempro primus C 90 Page 22 6.5 Procedure for exchanging tools Tempro basic C 90 Start device with main switch position 2 Cool down device with cooling-down function button (at least below 80°C) Hold push button Q2 on operating panel down for as long as empty suction is... -
Page 23: Operation
Tempro basic C 90 & Tempro primus C 90 Page 23 7 Operation The wiring of the temperature stabilizer is designed for a right-hand 3-phase network. In main switch position 1 the pump is running in pressurized operation. (Right-hand orientation) Check: Fan wheel of the pump motor is running in arrow direction. -
Page 24: Short Overview Of Operation And Settings
Tempro basic C 90 & Tempro primus C 90 Page 24 7.2 Short overview of operation and settings 7.2.1 Input and Displaymode Shift input and Display - mode with key SET 1 = Set point value change with keys SET 2 = Set point value change with keys... -
Page 25: Display Of Actual Value And Status (Act)
Tempro basic C 90 & Tempro primus C 90 Page 25 7.3 Display of actual value and status (ACT) As long as no entries are performed "ACT" (Actual) illuminated and the current actual value is displayed. The status LED's signal the current operating status of the stabilizer and indicate errors in the form of flashing LED's. -
Page 26: Adjustment Of Set Point Value For Cooling Down Function (Set2)
Tempro basic C 90 & Tempro primus C 90 Page 26 7.5 Adjustment of set point value for cooling down function (SET2) Press the button twice to get to the input mode for the cooling-down function set value 2. The LED "SET2" is illuminated and the set value set last is displayed. -
Page 27: Display Of Operating Hours
Tempro basic C 90 & Tempro primus C 90 Page 27 This is to prevent any alarm messages during the heat-up phase An alarm message will be put out only after the tolerance limits have already been exceeded or fallen short. There is an alarm message, if the set point value is not reached within 1 hour. -
Page 28: Display Of Current Flow Rate
Tempro basic C 90 & Tempro primus C 90 Page 28 7.8 Display of current flow rate with Option „Flow indication“ Press the button four times to call up the current flow rate in display mode. The LED is on and the calculated current flow rate is displayed. -
Page 29: Cooling Down Function Button
Option) (not available for Primus C 90) In the event of error messages the horn sounds (Tempro Basic C 90: and the alarm contact switch is switched). These are acknowledged by pressing any key, the error message on the display stays on. -
Page 30: Safety Temperature Limiter
Tempro basic C 90 & Tempro primus C 90 Page 30 LED flashing Safety temperature exceeded (ref. 7.13) Leakage (max. filling time exceeded) Sensor breakage (where control is performed) Beyond tolerance range Maintenance alarm (not for Option „Flow indication“) PUMP flashes current consumption too high (motor protection relay has... - Page 31 Tempro basic C 90 & Tempro primus C 90 Page 31 Inspect the distributing main after the service jobs have been completed. At least visually, it must be in perfect condition and there must not be any worn or bent parts.
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Page 32: Switching To Degree Fahrenheit Or Degree Centigrade
Tempro basic C 90 & Tempro primus C 90 Page 32 7.14 Switching to degree Fahrenheit or degree centigrade Turn the unit off and put a jumper on the second from below. After that turn the unit CONFIG menu with mode button. -
Page 33: Code-Menu Only For Option „Flow Indication
Tempro basic C 90 & Tempro primus C 90 Page 33 1xMODE Display Function °C All temperature values at °C (pressure at bar) (flow at l/min) DOWN °F All temperature values at °F (pressure at PSI) (flow at GPM) 1xMODE... -
Page 34: Service-Menu (Code 111) Display Of Actual Pressure
Tempro basic C 90 & Tempro primus C 90 Page 34 7.16.2 Service-Menu (Code 111) display of actual pressure Taste Display Funktion 5xMODE 11xDOWN Code 111 1xMODE Service-Menu 1xMODE A.Pr Current pressure (active pressure) 1xMODE ) pressure at 1/10 bar (at 1 PSI xx.x (xx... -
Page 35: Maintenance
Tempro basic C 90 & Tempro primus C 90 Page 35 1xMODE Display Function UP / 1.2 – 1 200 / no parity Down 1.2 E 1 200 / even parity 1.2 o 1 200 / odd parity 4.8 –... - Page 36 Tempro basic C 90 & Tempro primus C 90 Page 36 CAUTION Contaminations of the circulating medium caused by oil, sand, sludge, lime deposits, chippings, etc. substantially reduce the useful life of the stabilizer. Suitable maintenance and care, and timely replacement of parts subject to wear will help ensure the reliable operation of your stabilizer.
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Page 37: Cleaning, Notices, Storage And Disposal
Tempro basic C 90 & Tempro primus C 90 Page 37 8.1 Cleaning, Notices, Storage and Disposal Cleaning All paneling parts of the tempering device are painted. If a non-aggressive cleaning agent is used it is possible to also optically maintain the devices in perfect condition. -
Page 38: Maintenance Schedule
Tempro basic C 90 & Tempro primus C 90 Page 38 8.3 Maintenance schedule This table is to help you document and check your internal regulations. check and clean 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000... -
Page 39: Repair Instructions
Tempro basic C 90 & Tempro primus C 90 Page 39 9 Repair instructions 9.1 Prior to opening the unit § Cool stabilizer down to safety temperature of approx. 40°C ! § Turn OFF by main switch § Lock cooling water inlet §... -
Page 40: Structure Of Mechanic System Tempro Basic C 90
Tempro basic C 90 & Tempro primus C 90 Page 40 9.3 Structure of mechanic system Tempro basic C 90 Description Description Heat exchanger Microprocessor controller Filling valve Safety Temperature Limiter Cooling water inlet Reset button for safety temperature limiter... -
Page 41: Structure Of Mechanic System Tempro Primus C 90
Tempro basic C 90 & Tempro primus C 90 Page 41 9.4 Structure of mechanic system Tempro primus C 90 Description Description Heat exchanger Microprocessor controller Filling valve Safety Temperature Limiter Cooling water inlet Reset button for safety temperature limiter... -
Page 42: Change The Heater Element
Tempro basic C 90 & Tempro primus C 90 Page 42 9.5 Change the heater element Separate stabilizer from mains voltage and secure against startup. Take off lateral parts Lift cover hood of the heating element (2x nut M6 - SW10) (SW = spanner... -
Page 43: Possible Causes For Tripping The Motor Protection Relay
Tempro basic C 90 & Tempro primus C 90 Page 43 9.7.1 Possible causes for tripping the Motor Protection Relay § Pump defective or stuck § Phase missing § Hose kinked or tool holes plugged § Motor Protection Relay defective The trip current should be set approximately 0.1A to 0.2A higher than what is... -
Page 44: Structure Of Electric System
Tempro basic C 90 & Tempro primus C 90 Page 44 9.8 Structure of electric system: The electric system can be opened after the main switch has been switched off and the lock at the stabilizer top has been opened. -
Page 45: The Electronic System
Tempro basic C 90 & Tempro primus C 90 Page 45 9.9 The electronic system The board which is installed there (type „ST04“)contains the micro-processor with integrated data and program memory. The board is the „control centre“ of the electric system and therefore is responsible... -
Page 46: Circuit Board
Tempro basic C 90 & Tempro primus C 90 Page 46 9.10 Circuit board 9.10.1 Plug connection of Circuit board J1.1 24VAC1 Power Supply 24VAC J7.6 OUT6 free output J1.2 24VAC2 Power Supply 24VAC J8.1 0VDC J2.1 – J2.2 J8.2... -
Page 47: Technical Data
10.1 Technical Data Tempro basic C90 and primus C90 The following values concern the technical data of standard devices of the Tempro basic C 90 and Tempro primus C 90 series. Custom devices can differ in one or several points depending on the type of design. -
Page 48: Heat Transfer Medium
Tempro basic C 90 & Tempro primus C 90 Page 48 10.2 Heat Transfer Medium The use of water as heat transfer medium is preferred. The filling of the tool circuits takes place automatically via the cooling water entry. CAUTION To keep the soiling and calcification as little as possible, a suitable anticorrosive agent and hardness stabilizer should be used in the central water treatment. - Page 49 Tempro basic C 90 & Tempro primus C 90 Page 49 Systems with aluminium pH-value > 7.0 to a maximum of 8.0 Temperatures under 5 °C An antifreeze agent with corrosion inhibitor must be added when operating water recirculation chilling units under +5°C, e.g. ST-DOS F-190.
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Page 50: Options
Tempro basic C 90 & Tempro primus C 90 Page 50 11 Options 11.1 External sensor PT100 (only for Tempro basic C 90): When the tool temperature is monitored by an external sensor, the sensor is connected to the 4-pole socket (PT100) in the operating panel. -
Page 51: Accessories
(3-pole plug at stabilizer front) Admissible contact load: 1A at 24V DC / 120V AC 11.2 Serial Interface: One interface board is required per Tempro basic C 90 . 11.2.1 Interface RS232, RS485, TTY/CL (20mA) T500001393 This option is installed at works, for the setting to the required interface type, refer CON-Menu –... -
Page 52: Engel Rs232
Tempro basic C 90 & Tempro primus C 90 Page 52 11.4.1 Engel RS232 T5 0000 1625 Screen (Green) (White) (Brown) IMM: SubD 25-pin MTC: SubD 9-pin 11.4.2 Engel 20mA T5 0000 1620 Screen TxD + (White) RxD - (Brown) -
Page 53: Ferromatik 20Ma
Tempro basic C 90 & Tempro primus C 90 Page 53 11.4.6 Ferromatik 20mA T5 0000 1622 TxD + (White) RxD - (Brown) IMM: SubD 25-pin MTC: SubD 9-pin 11.4.7 Krauss Maffei 20mA T5 0000 1626 TxD + (White) RxD -... -
Page 54: Connection Cables
Tempro basic C 90 & Tempro primus C 90 Page 54 11.5 Connection cables These connection cables are required for the series connection from Tempro basic C 90 to another Tempro basic C 90. 11.5.1 Series interfacing RS232 T5 0000 1630... -
Page 55: Parameters For Flow Rate Calculation
Tempro basic C 90 & Tempro primus C 90 Page 55 The current pressure is measured again 5 seconds after the pump start and saved as the total pressure. The system then determines the difference between these two measured values and save it as the pump pressure. -
Page 56: Description - Menus For Flow Indication
Tempro basic C 90 & Tempro primus C 90 Page 56 11.6.3 Description – Menus for flow indication: 11.6.3.1 Display – current flow value: From this menu – by pressing this button (for longer than 2 (2 sec.): seconds), it is possible to reach the menus for settings for flow –... -
Page 57: Procedure
Tempro basic C 90 & Tempro primus C 90 Page 57 11.6.3.2 Procedure If flow – tolerance monitoring is activated (when tolerance value is unequal 0 ), the tolerance monitoring starts as soon as a flow value is known. This value is only calculated when temperature setpoint is reached. -
Page 58: Spare Parts
Tempro basic C 90 & Tempro primus C 90 Page 58 12 Spare parts 12.1 Spare parts mechanical system Tempro basic C 90 / primus C90 Tempro primus C 90: without 23 BASIC & PRIMUS C90 V 3.0 english / 10.04.2012... - Page 59 Tempro basic C 90 & Tempro primus C 90 Page 59 Pos. Article number Description T8 0000 1205 Heat exchanger (tank) cpl. with seal & drain plug MA 0000 0631 Profile seal L=1008mm Solenoid valve filling (2) cooling (11) & venting (23) cpl.
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Page 60: Valves
Tempro basic C 90 & Tempro primus C 90 Page 60 12.2 Valves 12.2.1 Spare parts for valves Y7 = at Tempro basic C 90 Pos article number Description HV 0000 0182 Y1 fill valve, complete, consisting of 1a, 1c, 1d Y2 cooling valve, cpl. -
Page 61: Spare Parts Of Electric System
Tempro basic C 90 & Tempro primus C 90 Page 61 12.3 Spare parts of electric system Pos. Art.-No. Part Pos. Art.-No. Part F1=Thermorelay EA00002175 Board ST04 EW00000768 4,0 – 6,0 A EA00001949 Board Display EA00001244 Buzzer K1=Contactor 9kW EA00001197... -
Page 62: Service Deparments
Tempro basic C 90 & Tempro primus C 90 Page 62 Norway/Sweden 13 Service deparments Battenfeld Sverige AB Skallebackavägen 29 Austria / Headquarter Vienna S-30241 Halmstad Wittmann Kunststoffgeräte GmbH Office: +46 3515 5950 Lichtblaustrasse 10 Fax: +46 3515 5959 A-1220 Vienna, Austria info@battenfeld.se... - Page 63 Tempro basic C 90 & Tempro primus C 90 Page 63 Romania Wittmann Battenfeld Srl. France B-dul Iuliu Maniu Nr. 7, Corp A, Et. 4 Wittmann Battenfeld France SAS Sector 6 27, Rue de la Tuilerie RO-061072 Bucharest F-38170 Seyssinet-Pariset...
- Page 64 Tempro basic C 90 & Tempro primus C 90 Page 64 Russia VAE Emirate Battenfeld Injection Molding Eurogulf Industrial Supplies LLC Altufievskoe shosse P.O.Box 3689 Sharjah House 48, block 1, room 19 walter@eurogulf.net 127566 Moscow Office: +7 495 983 0245...
- Page 65 Tempro basic C 90 & Tempro primus C 90 Page 65 Korea Digitrading Corporation Ltd. China #201, 192-10 Shinbu-dong Wittmann Robot (Kunshan) Co. Ltd. Chun an si, Chun nam No. 1 Wittmann Road 330-991 South of Korea Dianshanhu, Kunshan Office: +82 31429 7911...
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Page 66: Wiring Diagrams
Tempro basic C 90 & Tempro primus C 90 Page 66 14 Wiring diagrams See attached PDF-file on enclosed disk. BASIC & PRIMUS C90 V 3.0 english / 10.04.12...
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