Silca Quattrocode Operating Manual
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Silca Quattrocode Operating Manual

Silca Quattrocode Operating Manual

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Operating manual
D415175XA
vers.
3.0
®

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Summary of Contents for Silca Quattrocode

  • Page 1 Operating manual D415175XA vers. ®...
  • Page 2 (c) 1999 SILCA S.p.A. - Vittorio Veneto All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microfilm or other) without the permission of SILCA S.p.A. Second edition march 1999 Printed in Vittorio Veneto by SILCA S.p.A.

  • Page 3: Table Of Contents

    INSTALLATION AND SETTING UP ................14 Checking for damage ..................14 Positioning .....................14 Graphics ......................15 Installation of the Silca Quattrocode Program software .........15 Starting the Silca Quattrocode Program ............15 MACHINE REGULATION ..................16 Machine keypad and functions of keys ............16 Decoder pocket ....................17 Cutting tool replacement ................18...
  • Page 4 Replacing the keypad/display ................46 9.12 Replacing the electronic rack .................47 9.13 Access to the motor compartment ..............49 9.14 Access to the electrical parts in the base ............50 DECOMMISSIONING ....................51 AFTER-SALES SERVICE ..................52 11.1 How to apply for assistance ................52 Copyright Silca 1999...

  • Page 5: Consulting The Manual

    Common technical terms are used in this manual. To assist those with little experience of cutting keys, below is an illustration of the terms most frequently used. Fig. 1 1) Head 2) Neck 3) Shoulder 4) Stem 5) Tip Copyright Silca 1999...

  • Page 6: General

    Quattrocode complies with the Machine Directives. Quattrocode has been designed for the copying of keys. It must be installed and used in the way laid down by the manufacturer. If the machine is used differently or for purposes different from those described in this manual, the customer will forego any rights he may have over SILCA S.p.A.

  • Page 7: Protection And Safety Precautions For The Operator

    The Quattrocode is designed with features which make it completely safe in all its parts. Characteristics • Power supply Quattrocode must be provided with electricity having the same voltage as that shown on the rating plate, supplied through an earthed socket and differential switch. • Start-up The machine is started up by means of a master switch placed on the back.

  • Page 8: General Description

    QUATTROCODE GENERAL DESCRIPTION Quattrocode is an electronic machine operating on three controlled axes. Meticulously designed down to the finest details, it combines operating speed with ease of use and high precision results. The machine operates linked to a personal computer. The operating programs are set up with the machine keypad.

  • Page 9: Safety Devices

    After elimination of the cause of the emergency, turn the button 45° clockwise. N.B.: it is the operator’s responsibility to keep clear the area around the emergency button so that it can be reached rapidly. Copyright Silca 1999...
  • Page 10 (for future use) special clamp connector X axis connector X axis carriage knob rotating jaw Y axis carriage J1 basic clamp metal chip tray Z axis setting plate U101 LASER key decoder U102 Dimple key decoder Copyright Silca 1999...

  • Page 11: Technical Data

    Quattrocode key-cutting machine cannot be guaranteed unless the personal computer ‘BIOS’ is 100% IBM compatible. Accessories provided Quattrocode is provided with a set of accessories for use and maintenance of the machine (tools, hex. wrenches, fuses, etc.), found in the tool box provided. Tool box...

  • Page 12: Transport

    The packed machine can be handled manually by two people. Packing The packing for the Quattrocode guarantees sure and safe transport for the machine and all its component parts. It comprises a pallet base (b), to which the machine is anchored, and a cardboard cover (a).

  • Page 13: Unpacking

    8) keep the packing to use every time the machine is transported. Fig. 7 Handling the machine When the Quattrocode has been unpacked, place it directly on its workbench. This should be done by two people, holding the metal base firmly to lift the machine. Copyright Silca 1999...

  • Page 14: Installation And Setting Up

    0 and 40°C, relative humidity approx. 60%. Checking for damage The Quattrocode is solid and will not normally damage if transport, unpacking and installation have all been carried out according to the instructions in this manual. However, it is always advisable to check that the machine has not suffered any damage.

  • Page 15: Graphics

    Fig. 10 Starting the Silca Quattrocode Program When the SILCA QUATTROCODE PROGRAM has been installed on your PC, to work with the program enter the following command: <QCODE> + ENTER The SILCA logo will appear, followed by the main menu.

  • Page 16: Machine Regulation

    Machine keypad and functions of keys Fig. 11 The keypad incorporated in the Quattrocode, illustrated in fig. 11, enables the operator to use the machine rapidly and easily once the work program has been transmitted by the PC. Only the keys necessary for the cycle in progress (except the STOP button, which is always active) are constantly enabled, e.g.

  • Page 17: Decoder Pocket

    Before starting to cut a key, the machine checks that all the housings are occupied. If not, the machine stops and shows the following message on the display: <DECODER WRONGLY POSITIONED> WARNING: this safety system ensures that the cutting tool is not used instead of the decoder, or vice versa. Copyright Silca 1999...

  • Page 18: Cutting Tool Replacement

    H (HSS) or W (hard metal). This means that the QUATTROCODE will automatically use cutting speed 1 (HSS) or 2 (W - hard metal) (see Ch. ‘Accessories’ in the SILCA QUATTROCODE PROGRAM manual).

  • Page 19: Use Of The Clamp

    70˚ (clockwise) when the jaws start to grip the key is sufficient (fig. 16). It is also important to ensure that the key lies absolutely flat in the jaw during locking so that it cannot bend, twist or rest unevenly on the plate (fig. 16). Fig. 16 Copyright Silca 1999...

  • Page 20: Fitting The Clamp To The Machine

    Fit the clamp into the carriage dovetail, push all the way in and lock by means of the knob (P2) (fig. 17). Although Quattrocode is designed to take up to 16 different clamps (identified progressively from "J1" to "J16") the instructions refer only to the clamp provided (J1). The other clamps are all provided with their own instructions.

  • Page 21: Key Stop

    A bar (V) (fig. 19) is also provided with the clamp to serve as a stop for the key tip. When the key is locked in the jaw, remove the bar (V) before starting the machine. Fig. 19 Copyright Silca 1999...

  • Page 22: Anti-Tilting Device

    The machine is provided with a device (X) (fig. 20) to use with keys which are difficult for the jaws to grip because of the dimensions of the blade and profile (see art. Silca HU56RP for Volvo, fig. 21). The device is installed in the threaded hole on the front of the "J1" clamp. Use the locking knob (X1) to take it up to the clamp, without securing;...

  • Page 23: Clamp Detection

    If using other clamps, enter the code for the clamp installed and use the same sequence. PERATIONS ON THE 1) Select the ‘Clamp’ item from the Accessories menu in the Silca Quattrocode Program software; 2) select the item "clamp set-up" and press <ENTER>;...
  • Page 24 If the spindle is locked without the cutting tool in it, the machine starts, only to stop when it reaches the safety measurement stops. When set-up has been carried out the PC screen shows the OFFSET data (i.e. the variation from "theoretical zero", expressed in hundredths of millimetres) for the X, Y and Z axes. Copyright Silca 1999...

  • Page 25: Decoding Keys

    Raise the protective shield and place the decoder in position (as per chap. 19, page 21). Lower the protective shield. Press and begin the decoding operation; the display will show: START <DECODE (..)> The results of the decoding operations will appear on the PC video screen. Copyright Silca 1999...

  • Page 26: Key Cutting

    Enter the cutting data and press key <F10> to confirm transmission of the data to the key-cutting machine. PERATIONS ON THE MACHINE When the QUATTROCODE is turned on (make sure it is connected to the PC) the machine display shows the words: <QUATTROCODE OK>...

  • Page 27: Test Functions

    TEST functions run by the PC. The diagnoses shown here enable the Silca After-Sales Service to recommend remedial action. Should any faults occur which are not included in the tests, contact the Silca After-Sales Service. The test function is called up by means of the...
  • Page 28 When moved downwards the display will show: <TEST 103 OFF> If the transition from ON to OFF does not occur, contact Silca After-Sales Service. Test 104: A axis sensor (spindle) When the coupling between the motor and spindle release screw is turned manually both...
  • Page 29 Test 107: B axis sensor (supplementary - optional) The B axis is provided for the future use of additional devices for the Quattrocode, such as special clamps which will be controlled through the B connection on the right-hand side of the machine (in the standard version of the Quattrocode this function is not activated).

  • Page 30: Photocell Test

    Test 203: B axis photocell (supplementary - optional) The B axis is provided for the future use of additional devices for the Quattrocode, such as special clamps which will be controlled through the B connection on the right-hand side of the machine (in the standard version of the Quattrocode this function is not activated).

  • Page 31: Motor Tests

    (left-hand arrow) to move the motor in the two directions. When the key is released the motor stops immediately If the motor will not start, contact Silca After-Sales Service. WARNING: if the motor reaches end of run, stop it immediately to avoid unnecessary strain on the structure.
  • Page 32 Test 305: B axis photocell (supplementary - optional) The B axis is provided for the future use of additional devices for the Quattrocode, such as special clamps which will be controlled through the B connection on the right-hand side of the machine (in the standard version of the Quattrocode this function is not activated).

  • Page 33: Display And Keypad Test

    The test ends when all segments are illuminated and is then automatically repeated. Fig. 24 If any of the segments fail to light up, contact Silca After-Sales Service. The display test can be interrupted by running another test from the PC or by pressing the TEST key on the keypad.
  • Page 34 • Use a brush to periodically clean the chippings from the protective bellows on the carriage guides. • Do not use oily substances or solvents to clean the painted surfaces, clamps, electrical or electronic connectors. Copyright Silca 1999...
  • Page 35 - check that the +5V green led on the electronic rack supply module is on. If it is off, replace the module (chap. 9.5, page 40). - re-transmit the machine program from the PC to the Quattrocode (chap. 3.4, page 15). The cutting tool motor will not start - check fuse G (chap. 9.4, page 37).
  • Page 36 10) adjust tension with the tension eccentric cam (Y1) then secure the cutting tool motor by tightening the two nuts (Y) (fig. 26). Fig. 25 Fig. 26 Copyright Silca 1999...
  • Page 37 This is fitted to the machine supply plug (fig. 27) (which also contains a spare fuse). When this fuse cuts out, Quattrocode is completely cut off, the display shows nothing, there is no response to any of the control keys and there is no communication with the PC.
  • Page 38 (V1) in order to separate the top part of the dissipator and gain access to the fuse on the circuit board (fig. 30). N.B.: after replacing the fuse, fit the dissipator (V), securing the locking screws (V1) tightly to ensure good heat conductivity between the parts in contact (fig. 30). Copyright Silca 1999...
  • Page 39 When this fuse cuts out the cutting tool motor will not work. The fuse is to be found on the circuit board which regulates the motor speed, positioned in the base of the machine (chap. 9.14, page 50). Copyright Silca 1999...
  • Page 40 P.F. red led must be off (fig. 31). Any other signals indicate a fault; in such cases contact the Silca After-Sales Service. If it is necessary to replace the board, proceed as follows: Fig.
  • Page 41 N.B.: the 1st ST2DRV module (X and Y axes motors) and the 2nd ST2DRV module (Z and A axes motors - spindle) are interchangeable. Remember to position the selection commutators (W1) and (W2) (fig. 36) according to the motors connected to the module. 1st ST2DRV MODULE Fig. 35 Fig. 36 Copyright Silca 1999...
  • Page 42 N.B.: the 1st ST2DRV module (X and Y axes motors) and the 2nd ST2DRV module (Z and A axes motors - spindle) are interchangeable. Remember to position the selection commutators according to the motors connected to the module. 2nd ST2DRV MODULE Fig. 37 Copyright Silca 1999...
  • Page 43 N.B.: use a suitable screwdriver to turn the commutator (W1); if it is damaged the whole module will be affected. 7) secure the new module with the four screws (W) and re-connect wires 2/3/4/5/6/7/8/9 and plug 1. 3rd ST2DRV MODULE Fig. 38 Copyright Silca 1999...
  • Page 44 6) slide the module from the rack and replace with a new one. 7) secure the new module with the two screws (W) and re-connect wires 2/3/4/5/6/7/8/9/10/11 and plug 1. WARNING: replacing this module, which contains the RAM memory, causes loss of the operating program. MODULE Fig. 39 Copyright Silca 1999...
  • Page 45 9) secure the new module with the four screws (W) (fig. 40) and re-connect wires 2/3/4/5/6/7/8/ 9/10/11/12 and plug 1. INLET/OUTLET MODULE TERMINAL PANEL Fig. 41 Copyright Silca 1999...
  • Page 46 4) Disconnect the connector (Z2). 5) Remove the four nuts (Q1) and detach the keypad/display unit (fig. 43). 6) After replacing the unit re-assemble the elements repeating the above operations in reverse order. Fig. 42 Fig. 43 Copyright Silca 1999...
  • Page 47 14) to fit the new rack follow the instructions given in reverse order, taking care to connect the fan feed wires (Z4) correctly (the red wire to the terminal marked '+' and the black wire to the terminal marked '-') (fig. 46). Copyright Silca 1999...
  • Page 48 Operating manual - English QUATTROCODE INLET/OUTLET MODULE TERMINAL PANEL PROTECTIVE MODULE Fig. 45 Fig. 46 Copyright Silca 1999...
  • Page 49 3) Remove the six screws (T1) and remove the plate (T2). 4) If necessary, remove the two screws (X3) and remove the rear part (X4) (this procedure gives full access to the motor compartment) (fig. 47). Fig. 47 Copyright Silca 1999...
  • Page 50 1st cutting tool rotation speed), take great care not to touch the parts of the ‘cutting tool motor speed regulation board’ as these are connected electrically to the supply phase (220 or 110 Volts). Fig. 48 Copyright Silca 1999...
  • Page 51 Fig. 49 Packing The QUATTROCODE is delivered in a cardboard cover which can be recycled as packing, if intact, or disposed of with solid urban waste. Do not throw it out into the environment, but place it in the special containers for cardboard.
  • Page 52 11.1 How to apply for assistance The guarantee form supplied with the QUATTROCODE ensures free repairs or replacements of faulty parts in the 24 months following purchase. All other work must be arranged by the user with Silca or one of its Service Centres.
  • Page 53 QUATTROCODE - Operating manual...
  • Page 55 QUATTROCODE - Operating manual ELECTRIC DRAWING “QUATTROCODE” Sensors Decoders Holder Micro carter “Step” Motors BLACK BLACK BLACK BLACK ORANGE WHITE-BLACK ORANGE WHITE-BLACK WHITE-ORANGE WHITE-ORANGE ORANGE ORANGE BLACK ORANGE YELLOW BLACK ORANGE YELLOW YELLOW BLACK BLACK BLACK BLACK ORANGE WHITE-BLACK BLACK...
  • Page 56 European Union DIRECTIVE 2006/95/CE (Low Voltage) and with the EN 60204-1 ( sections 20.2 – 20.3 – 20.4 ) Standards Claudio Tomasella of the Silca S.p.A. Research & Development Division is authorized to create a Technical File. General Manager Basic Production Center...
  • Page 57 Hong Kong plc@plc.com.hk 23 Man Lock Street +36-1-3290692 Hungary Kaba Elzett Megyeri út 51 Budapest 1044 +36-1-3501011 info@elzett.hu Minda Silca Engineering +91-987-397630 +91-120-2351301 India Plot No. 37, Toy City Greater Noida 201308 Ltd. +91-987-397631 info@mindasilca.in No.73 Stakhr. St - Emam...
  • Page 58 +381-11-3290017 Serbia Silkon D.O.O. 29, Novembra 70 Belgrade 11000 +381-11-2080200 silkon@ptt.yu 21 Toh Guan Rd. East +65-6316-4470 Singapore Silca Soxxi Pte. Ltd. Singapore 608609 +65-6316-8100 #01-12 Toh Guan Centre info@silca.sg +421-2-6252-0032 +421-2-6252-0034 Slovakia H&B Slovakia s.r.o. Ovsistske Nam. 1 Bratislava...
  • Page 59 SILCA S.p.A. Via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) Tel. 0438 9136 Fax 0438 913800 E-mail: silca@silca.it www.silca.biz Members of the Kaba Group...

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