Related Manuals for Dentsply Sirona CEREC Primemill
Summary of Contents for Dentsply Sirona CEREC Primemill
- Page 1 01.2020 New as of: CEREC Primemill Operating Instructions (not valid for USA) English...
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Page 2: Table Of Contents
Table of contents Dentsply Sirona Operating Instructions CEREC Primemill Table of contents Dear Customer,....................... Contact data....................General data ......................Identification of the danger levels ..............Formats and symbols used................Note PC / Acquisition Unit................General description....................Certification ....................Intended use .................... - Page 3 Dentsply Sirona Table of contents Operating Instructions CEREC Primemill 5.4.4 Illumination of the processing chamber, LED light strip, and On/ Off button ..................5.4.5 Using the processing chamber screen........... 5.4.6 Installation..................5.4.6.1 Connecting to the PC via LAN........5.4.6.2 Connecting the unit to the power supply ......
- Page 4 Table of contents Dentsply Sirona Operating Instructions CEREC Primemill Tools ......................7.4.1 Overview of materials / tools............7.4.2 Changing tools ................Cleaning surfaces ..................Replacing the main fuses................Changing the filter..................7.7.1 Procedure for all materials ............. Removing water from the unit ..............
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Page 5: Dear Customer
Operating Instructions CEREC Primemill 1.1 Contact data Dear Customer, ® Thank you for your purchase of this CEREC Primemill unit from Dentsply Sirona. This device enables you to produce dental restorations, e.g. from ceramic material with a natural appearance (CEramic REConstruction). -
Page 6: General Data
2 General data Dentsply Sirona 2.1 Identification of the danger levels Operating Instructions CEREC Primemill General data Please read this document completely and follow the instructions exactly. You should always keep it within reach. Original language of the present document: German. -
Page 7: Formats And Symbols Used
Dentsply Sirona 2 General data Operating Instructions CEREC Primemill 2.2 Formats and symbols used Formats and symbols used The formats and symbols used in this document have the following meaning: Prerequisite Requests you to do something. 1. First action step 2. -
Page 8: General Description
3 General description Dentsply Sirona 3.1 Certification Operating Instructions CEREC Primemill General description Certification CE mark Sirona Dental Systems GmbH hereby declares that the CEREC Primemill radio system type complies with Directive 2014/53/EU. The full text of the EU Declaration of Conformity is available at Dentsply Sirona Internet homepage. -
Page 9: Intended Use
Dentsply Sirona 3 General description Operating Instructions CEREC Primemill 3.2 Intended use Intended use This device is used for computed-aided production of dental restorations, abutments, parts of abutments and drilling templates for implant placement. This unit must not be used for any other purpose. If the unit is used for any purpose other than the one mentioned above, it may be damaged. -
Page 10: Legend
3 General description Dentsply Sirona 3.3 Legend Operating Instructions CEREC Primemill Legend This symbol can be found on the rating plate on the unit. Meaning: See warning notice in section "Replacing the main fuses [→ 55]". This symbol can be found on the door of the unit. -
Page 11: Dentsply Sirona
Dentsply Sirona 3 General description Operating Instructions CEREC Primemill 3.3 Legend Symbols on the packaging Take note of the following symbols on the packaging: Protect from moisture Fragile; handle with care Stack limit Temperature during storage and transport Relative humidity during storage and transport... -
Page 12: Safety
● The maintenance and repair of this unit may be performed only by Dentsply Sirona or by agencies authorized by Dentsply Sirona. ● Components which have failed and influence the safety of the unit must be replaced with original (OEM) spare parts. -
Page 13: Accessories And Consumables
Accessories and consumables In order to ensure reliable, high-quality results, product safety, and durability, our range of CEREC Primemill production units must only be operated with original accessories and consumables from Dentsply Sirona or approved accessories and consumables from third-party suppliers. -
Page 14: Esd Protective Measures
4 Safety Dentsply Sirona 4.3 Electrostatic charge Operating Instructions CEREC Primemill 4.3.2 ESD protective measures ESD stands for ElectroStatic Discharge. ESD protective measures ESD protective measures include: ● Procedures for preventing electrostatic charge build-up (e.g. air conditioning, air moistening, conductive floor coverings and non- synthetic clothing) ●... -
Page 15: Wireless Phone Interference With Equipment
Dentsply Sirona 4 Safety Operating Instructions CEREC Primemill 4.4 Wireless phone interference with equipment Background Integrated circuits (logical circuits and microprocessors) are used to implement a wide variety of functions in dental/X-ray/CAD/CAM systems. The circuits must be miniaturized to a very high degree in order to include as many functions as possible on these chips. -
Page 16: Disturbance Of Data Transmission
LAN interface on the rear of the acquisition unit is occupied by another plug, remove this wireless interface connection and instead connect the LAN cable with the CEREC Primemill production unit. Ventilation slots Under no circumstances may the ventilation slots on the unit be covered, since otherwise the air circulation will be obstructed. -
Page 17: Installation And Startup
5.1 Transport and unpacking Installation and startup Transport and unpacking All products from Dentsply Sirona are carefully checked prior to shipment. Please perform an incoming inspection immediately after delivery. 1. Check the delivery note to ensure that the consignment is complete. -
Page 18: Installation Site
5 Installation and startup Dentsply Sirona 5.3 Installation site Operating Instructions CEREC Primemill Installation site 1500mm 1500mm 59” 59” 1500mm 1500mm 59” 59” 1500mm 1500mm 59” 59” 1500mm 1500mm 59” 59” 1500mm 59” CAUTION Install out of the reach of patients! Do not install or operate the production unit in the vicinity of the patient (place it at least 1.5 m away from the patient). -
Page 19: Dentsply Sirona
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.3 Installation site NOTE Installation in a cabinet If the unit is installed in a cabinet, you must provide for adequate heat exchange. The ambient temperature surrounding the unit must be between 5 °C (41 °F) and 40 °C (104 °F). -
Page 20: Commissioning
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill Commissioning NOTE Important information on initial startup Observe the software installation instructions! 5.4.1 Functional elements Unit overview Production unit overview Processing chamber DataMatrix code scanner Touch interface LED light strip... -
Page 21: Dentsply Sirona
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning Ports on the back side Connections Main switch I = ON, 0 = OFF Fuse cover USB B Power connection USB 1 USB 2 Communications inter- Connection for suction... -
Page 22: Dentsply Sirona
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill Processing chamber Processing chamber Tool set 1 Motor mount Tool set 2 Suction connection Block Screen Workpiece spindle 67 19 681 D3692 D3692.201.01.01.02 01.2020... -
Page 23: Supplied Tools
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning 5.4.2 Supplied tools 5.4.2.1 Tools The following tools are available for grinding and milling. When changing tools, ensure that permitted tool combinations are used (see "Permitted tool combinations [→ 40]"). -
Page 24: Description Of The Touch Interface
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill 5.4.3 Description of the touch interface These operating instructions describe operations in such a way as to enable you to use your PC or the touch interface to execute and confirm commands, such as "Start"... -
Page 25: Using The Processing Chamber Screen
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning Machining operation Sub-process Processing chamber LED light strip ON/OFF button Maintenance Action required – White, constant Yellow, constant Green, constant Close door, change tool Longer actions; e.g. White, constant... -
Page 26: Installation
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill 5.4.6 Installation 5.4.6.1 Connecting to the PC via LAN An Ethernet port is located on the rear of the unit, which can be used to connect the PC to the production unit. Use a network cable to do this (LAN connection). -
Page 27: Dentsply Sirona
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning 5.4.6.3.2 Process steps that have to be performed on the acquisition unit or the PC Automatic unit search ü The unit is connected to the PC via a LAN cable or via WLAN. -
Page 28: Connecting The Suction Device (Optional)
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill 5.4.6.4 Connecting the suction device (optional) 5.4.6.4.1 Connecting the suction tube CAUTION Trip/fall hazard If the suction tube is routed poorly, there may be a risk of tripping. -
Page 29: Dentsply Sirona
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning 5.4.6.4.2 Connecting the power cord NOTE Grounded power outlet The unit must be connected to a grounded power outlet. 1. Insert the power cable into the relevant socket on the suction system. -
Page 30: Dentsply Sirona
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill 5.4.6.4.4 Automatic mode ü The interface cable is connected. ➢ Set the on/off switch to the position Auto. Note on the automatic mode: The production unit monitors the correct connection (interface cable and suction tube) and the operation of the suction system during the running processes. -
Page 31: Connecting To The Pc Via Wlan (Option)
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning 5.4.6.5 Connecting to the PC via WLAN (option) Making the connection Accesspoint Connect access point ➢ Connect the LAN port A of the production unit to an access point using the network cable. -
Page 32: Operating Several Production Units At One Access Point
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill 5.4.6.6 Operating several production units at one access point For operation of several production units on one access point, you also need a switch to which you connect the production units. -
Page 33: Filling The Water Tank
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning 5.4.7 Filling the water tank NOTE Using the tank cap opener If you find the tank cap, tank drain or filter insert hard to open by hand, use the tank cap opener (see "Using the tank cap opener"). -
Page 34: Switching The Unit On And Off
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill NOTE Damage to surfaces! In the undiluted state, the coolant additive DENTATEC disintegrates plastic surfaces and can cause discoloration. ➢ Do not place DENTATEC on the unit. ➢ Do not spill DENTATEC. -
Page 35: Repacking
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.5 Repacking 5. Activate the suction settings if necessary. Switching off the unit ➢ Press the On/Off button on the front. Ä The unit then switches off. The On/Off button changes from green to blue. -
Page 36: Operation
6 Operation Dentsply Sirona 6.1 Configure Operating Instructions CEREC Primemill Operation CAUTION Risk of injury from calibration pins/tools If you reach into the processing chamber, for example, to insert/ remove a ceramic block, change tools or insert/remove a calibration phantom, you may injure yourself on the calibration pins/tools. -
Page 37: Calibrating The Unit
Dentsply Sirona 6 Operation Operating Instructions CEREC Primemill 6.2 Calibrating the unit Calibrating the unit NOTE Use only the supplied calibration tools Use only the supplied calibration pins and the corresponding calibration phantom when calibrating the unit. Unit calibrated ex works The unit is calibrated at the factory. - Page 38 6 Operation Dentsply Sirona 6.2 Calibrating the unit Operating Instructions CEREC Primemill Calibration procedure 1. Select the symbol shown on the left on the touch interface. 2. Select "Calibration" and then "Start" . 3. Register the calibration phantom on the machine (scanning the code) and insert it in the machine.
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Page 39: Machining Process
Dentsply Sirona 6 Operation Operating Instructions CEREC Primemill 6.3 Machining process Machining process IMPORTANT Note the processing instructions of the respective material manufacturer for all manufacturing processes. NOTE Check the processed restorations after completion of the process and finishing (e.g. sintering, stain & glaze, polishing) for any defects. Note the requirements and instructions of the respective material manufacturer for this. -
Page 40: Milling
6 Operation Dentsply Sirona 6.3 Machining process Operating Instructions CEREC Primemill 6.3.1.2 Milling For milling, use the following tools as well as the appropriate torque wrench: When doing so, pay attention to the connection geometry of the torque wrench. Tool... -
Page 41: Starting The Machining Processes
Dentsply Sirona 6 Operation Operating Instructions CEREC Primemill 6.3 Machining process 6.3.3 Starting the machining processes ü The touch interface of the production unit shows the home screen and the unit door is closed. 1. The production unit positions the tools as soon as the door is closed. -
Page 42: Ending The Machining Processes
6 Operation Dentsply Sirona 6.4 Scanning in the DataMatrix code Operating Instructions CEREC Primemill 6.3.4 Ending the machining processes 1. When the machining process has been completed, open the processing chamber door. 2. Remove the restoration. WARNING Risk of injury on the remainder of the ceramic block The remaining portion of the ceramic block may have sharp edges (e.g. A) that could injure you if it is not removed carefully. -
Page 43: Block Clamping
Dentsply Sirona 6 Operation Operating Instructions CEREC Primemill 6.5 Block clamping Block clamping NOTE Wear of the ball pressure screw The high clamping forces cause wear of the ball pressure screw. ➢ Replace the ball pressure screw every 500 clamping operations. - Page 44 6 Operation Dentsply Sirona 6.5 Block clamping Operating Instructions CEREC Primemill Removing the adapter sleeve 1. Loosen the ball pressure screw. 2. Place the adapter sleeve removal tool in the inner groove (D) and pull out the adapter sleeve. Blocks with 10 mm diameter block holders...
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Page 45: Service
Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 6.5 Block clamping Service NOTE Observe country-specific Regulations! Some countries have legal regulations which require regular safety inspections of electrical devices or systems by the operator. NOTE Annual maintenance Have maintenance performed on your unit annually by trained technical personnel / a service engineer. -
Page 46: Using The Cleaning Hose And The Wet Cleaning Process
7 Service Dentsply Sirona 7.1 Using the cleaning hose and the wet cleaning process Operating Instructions CEREC Primemill Using the cleaning hose and the wet cleaning process The processing chambers of devices used for dry milling of zirconium oxide should be cleaned regularly in order to prevent deposits of zirconium oxide dust in the chamber. -
Page 47: Changing Filter Bags And Hepa Filters
Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.2 Changing filter bags and HEPA filters 7. After vacuuming the chamber you should perform the wet cleaning of the machine. This function can be started via the "Routine Actions" area (symbol on left) by selecting the "Cleaning Program"... -
Page 48: Dentsply Sirona
7 Service Dentsply Sirona 7.2 Changing filter bags and HEPA filters Operating Instructions CEREC Primemill Changing the HEPA filter After every fourth filter bag change, the touch interface automatically displays a notification to replace the HEPA filter. This number may differ depending on the amount of zirconium oxide material milled and suctioned. -
Page 49: Dentsply Sirona
Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.2 Changing filter bags and HEPA filters 5. Take the perforated sheet out. 6. Remove the dusty HEPA filter and insert a new HEPA filter. 7. Put the perforated sheet back on and screw it down with the two Phillips screws. -
Page 50: Changing The Water
7 Service Dentsply Sirona 7.3 Changing the water Operating Instructions CEREC Primemill Changing the water 7.3.1 General information NOTE Coolant Use distilled or demineralized water. If a water change is due, a notification appears on your touch interface. Preventing odors All coolant additives contain a biodegradable preservative. -
Page 51: Changing The Water
Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.3 Changing the water 7.3.2 Changing the water NOTE Change the filter insert regularly! Replace the filter insert with a new one on every fourth water change at the latest. Water tank... -
Page 52: Procedure
7 Service Dentsply Sirona 7.3 Changing the water Operating Instructions CEREC Primemill 7.3.2.1 Procedure NOTE Disposal Dispose of the contents of the container in accordance with local, national, and international regulations. To change the water, proceed as follows: ü The unit is switched on. -
Page 53: Tools
Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.4 Tools Tools 7.4.1 Overview of materials / tools Permitted tool combinations are indicated on the touch interface. 7.4.2 Changing tools NOTE Replacement of tools Change the tools when the system prompts you to do so. - Page 54 7 Service Dentsply Sirona 7.4 Tools Operating Instructions CEREC Primemill NOTE Cleaning cooling water nozzles The cooling water nozzles in the processing chamber must be free from limescale and grinding dust/milling dust deposits at all times. The respective cooling water jet must always strike the tool accurately! ü...
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Page 55: Cleaning Surfaces
Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.5 Cleaning surfaces Cleaning surfaces NOTE Do not allow liquids to run into the ventilation slots! Remove dirt regularly using mild, commercially available cleaning agents. Cleaning agents categorized as "nonionic and anionic surfactant-based soap solutions"... -
Page 56: Changing The Filter
You must also replace with a new filter cartridge when the "water pressure is too low" message appears. NOTE Filter Only use filter inserts approved by Dentsply Sirona! Water tank Tank Tank drain Tank cap... -
Page 57: Procedure For All Materials
Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.8 Removing water from the unit 7.7.1 Procedure for all materials ü The tank is drained, see "Removing water from the unit [→ 57]". 1. Open the drawer of the unit. 2. Pull the water tank out of the unit's housing with the handle on the bottom front side of the tank. -
Page 58: Using The Tank Cap Opener
7 Service Dentsply Sirona 7.9 Using the tank cap opener Operating Instructions CEREC Primemill Using the tank cap opener NOTE Risk of damage to the tank Use the tank cap opener only for opening the tank cap. Do not use the tank cap opener for closing the tank cap. It is sufficient to tighten the tank cap clockwise by hand. -
Page 59: Technical Description
Dentsply Sirona 8 Technical description Operating Instructions CEREC Primemill 8.1 System requirements Technical description System requirements ● CEREC SW 5.1.1 and higher versions Production unit 8.2.1 General technical description ● Digital feed control with force monitoring for extremely sensitive processing ●... -
Page 60: Technical Data
8 Technical description Dentsply Sirona 8.2 Production unit Operating Instructions CEREC Primemill 8.2.2 Technical data Type designation CEREC Primemill or CEREC Primemill US Nominal mains voltage 100 V–240 V ~ Nominal mains frequency 50/60 Hz Nominal current 2.1 – 4.2 A Nominal power output 400 VA... -
Page 61: Disposal
Dentsply Sirona 9 Disposal Operating Instructions CEREC Primemill Disposal In accordance with Directive 2012/19/EU and national disposal regulations regarding old electrical and electronic devices, please be advised that such items must be disposed of in a special way within the European Union (EU). -
Page 62: Consumable
10 Consumable Dentsply Sirona Operating Instructions CEREC Primemill Consumable Tool Usage Color Connection geometry of the force transmission Diamond 1.4 CS 6714088 Grinding White Triangular Diamond 1.2 CS 6714070 Grinding White Tool Usage Color Connection geometry of the force transmission Bur 2.5 ZrO2 CS... -
Page 63: D3692
Dentsply Sirona 10 Consumable Operating Instructions CEREC Primemill Designation Illustration 6718410 Block clamp tool, spare part 6479856 HT torque wrench, spare 6479849 Torque wrench, spare 6623792 Adapter sleeve 6704790 Adapter sleeve removal tool 6718444 Calibration set, spare part 6732528 Calibration pin (2 x ), spare part 6258987 Ball pressure screw set (5 ... -
Page 64: Dentsply Sirona
10 Consumable Dentsply Sirona Operating Instructions CEREC Primemill Designation Illustration 6718469 Screen insert, spare part 6429950 Filter MC/MCX (pack of 6 units) 6151562 10 Base-T crossover cable 10m 67 19 681 D3692 D3692.201.01.01.02 01.2020... -
Page 65: Index
Dentsply Sirona Index Operating Instructions CEREC Primemill Index Application, 9 Installation site, 19 Installing the unit automatic, 27 Base, 18 manual, 27 Building installation, 12 removal, 27 Intended use, 9 Calibration tools Calibration phantom, 37 Main switch, 21 Calibration pins, 37 Maintenance, 12 CE mark, 8 Regulations, 45 Connection Manufacturer's address, 5 Ethernet, 26 Milling unit LAN, 26... - Page 66 Index Dentsply Sirona Operating Instructions CEREC Primemill Temperature range, 60 Tools, 54, 59 Changing a defective tool, 54 Transport, 17 Type designation, 60 Unpacking, 17 Ventilation slots, 16 Water, 60 Water tank Changing the water, 52 Filling, 33 Odors, 50 Overview, 33, 51, 56 Removing water from the unit, 57 Water change, 50 Weight, 60 67 19 681 D3692 D3692.201.01.01.02 01.2020...
- Page 68 We reserve the right to make any alterations which may be required due to technical improvements. © Sirona Dental Systems GmbH Sprache: englisch Printed in Germany D3692.201.01.01.02 01.2020 Ä.-Nr.: 000 000 Sirona Dental Systems GmbH 67 19 681 D3692 Fabrikstr. 31 Order No ...
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