Nordson Encore HD Powder Spray System with Prodigy Color-on-Demand Customer Product Manual
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Nordson Encore HD Powder Spray System with Prodigy Color-on-Demand Customer Product Manual

Nordson Encore HD Powder Spray System with Prodigy Color-on-Demand Customer Product Manual

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r
Encore
HD Powder Spray System
r
r
with Prodigy
Color-on-Demand
Customer Product Manual
Part 1605396-04
Issued 05/18
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

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Summary of Contents for Nordson Encore HD Powder Spray System with Prodigy Color-on-Demand

  • Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
  • Page 2 Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2014. No part of this document may be inquiries about its products. General information about Nordson can be...
  • Page 3 Change Record Change Record Revision Date Change 05/18 Added power supply cover kit to part list. Part 1605396-04 E 2018 Nordson Corporation...
  • Page 4 Change Record Part 1605396-04 E 2018 Nordson Corporation...

  • Page 5: Table Of Contents

    ....3-14 Remote Color Selection and Color Change Start Option ..3-15 Part 1605396-04 E 2018 Nordson Corporation...
  • Page 6 ........Part 1605396-04 E 2018 Nordson Corporation...
  • Page 7 ........Part 1605396-04 E 2018 Nordson Corporation...
  • Page 8 Table of Contents Part 1605396-04 E 2018 Nordson Corporation...

  • Page 9: Safety

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with all federal, state, and local codes.

  • Page 10: Personal Safety

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 11: Grounding

    Disconnect and lock out electrical power. Close pneumatic shutoff valves and relieve pressures. Identify the reason for the malfunction and correct it before restarting the equipment. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. Part 1605396-04 E 2018 Nordson Corporation...
  • Page 12 Safety Part 1605396-04 E 2018 Nordson Corporation...

  • Page 13: Description

    Upon receipt, inspect the shipping materials and components for visible damage. Report any visible damage immediately to the shipper and to your Nordson representative. The Encore HD Powder Spray System with Prodigy Color-on-Demand consists of the components shown in Figure 2-1.

  • Page 14: Pump Control Panel

    DC power supply. WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 15: Manifold Specifications

    Gun Pattern Air (0.2−4.0 scfm) 85−170 l/min Total Consumption (3−6 scfm) Operating Air Pressures 2.4−2.75 bar Pinch Valves (35−40 psi) Flow Control 5.9 bar (85 psi) (to air cap/pump assist) Vacuum Generator 3.5 bar (50 psi) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 16 Description Color-on-Demand Color Control Panel HDLV HDLV Pump 2 Pump 1 Pump Control Panel Figure 2-2 Manual Color-on-Demand System Panels Part 1605396-04 E 2018 Nordson Corporation...

  • Page 17: Pump Control Panel Components

    23. Electrode air wash manifold assembly 7. Contact block 15. Pinch low regulator/gauge 24. Pressure switch 8. Fuse, time delay, 3.15 A 16. Pinch high regulator/gauge 25. Flow control valve 17. Flow control regulator/gauge Part 1605396-04 E 2018 Nordson Corporation...

  • Page 18: Hdlv Pump Manifold Components

    Turns the airflow through the vacuum generator on or off. Vacuum Generator Works on the Venturi principle to generate the negative air pressure required to draw powder into the fluidizing tubes. Figure 2-4 Pump Manifold Components Part 1605396-04 E 2018 Nordson Corporation...

  • Page 19: Color-On−Demand Color Control Panel

    See Figure 2-5. Air and power are supplied to the color control panel from the pump control panel. Footpedal Manifold Pressure Purge Switch Valves Solenoid Valves Gun A Gun B System Pressure Switch Pump Control Boards Figure 2-5 System Control Panels (Dual Gun System) Part 1605396-04 E 2018 Nordson Corporation...

  • Page 20: Color Change Manifold

    Both gun controllers must be set for the “Gun No: 1” network address. Refer to the Encore HD Manual Powder Spray System Controller manual (part number1604869) for a description of the color change cycle and settings. Part 1605396-04 E 2018 Nordson Corporation...
  • Page 21 Bladders Color 9 Color 8 Color 6 Color 7 Color 4 Color 5 Color 3 Color 2 Color 1 Manifold (End View) Suction Line to Pump Figure 2-6 Color Change Manifold and Dump Valve Part 1605396-04 E 2018 Nordson Corporation...
  • Page 22 2-10 Description Part 1605396-04 E 2018 Nordson Corporation...

  • Page 23: Installation

    Lift the stand off the pallet and move it to the chosen location. Bolt the stand securely to the floor with the lag bolts included in the installation kit. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 24: Controller Installation

    Grounding Connect the ground strap to the controller ground stud and clamp it to a true earth ground. Part 1605396-04 E 2018 Nordson Corporation...
  • Page 25 Installation Figure 3-2 Controller Rail Mount Installation 1. Product stand arm 3. Universal mounting bracket 4. Encore HD controller 2. Controller rail mount bracket Part 1605396-04 E 2018 Nordson Corporation...

  • Page 26: Connection Diagram (Rear View Of System)

    Installation Connection Diagram (Rear View of System) Figure 3-3 System Diagram (Two-Gun System Shown) Part 1605396-04 E 2018 Nordson Corporation...

  • Page 27: System Power, Ground, And Gun Controller Connections

    6 m (20 ft) 15 m (50 ft) Gun Cable Network/Power Cable Gun Cable Network/Power Cable Optional Gun Cable Extensions 4 meter: 1073027 6 meter: 1083912 Figure 3-4 System Power, Ground, and Gun Controller Connections Part 1605396-04 E 2018 Nordson Corporation...

  • Page 28: System Air Supply And Gun Air Connections

    4-mm OD Electrode Air Wash Tubing Air Wash Tubing Pump Panel (Bottom View) Air Supply 6.2−7.6 bar (90−110 psi) (12-mm Tubing x 1/2-in. NPT fitting provided) Figure 3-5 System Air Supply and Gun Air Connections Part 1605396-04 E 2018 Nordson Corporation...

  • Page 29: Encore Hd Powder Spray Gun Installation

    5. Use the sections of black spiral wrap supplied with the system to bundle together the spray gun cable, air tubing, and powder hose. Figure 3-6 Spray Gun Connections 1. Quick disconnect 3. Hose adapter 5. Powder inlet tube 2. Barbed fitting 4. O-rings 6. Gun cable Part 1605396-04 E 2018 Nordson Corporation...

  • Page 30: Color-On-Demand Controller And Foot Switch Connections

    Connect 6-mm tubing from the FOOTSWITCH A & B fitting to the IN fitting on the switch, and from the OUT fitting to the SWA RTN or SWB RTN ports on the tubing manifolds. Part 1605396-04 E 2018 Nordson Corporation...
  • Page 31 6 mm Tube x 1/8 NPT Connectors Connectors IN OUT IN OUT Remove footswitch bottom cover to install connectors Color Change Color Change Foot Switch Foot Switch Gun 1 Gun 2 Figure 3-7 Color-on-Demand Controller and Foot Switch Connections Part 1605396-04 E 2018 Nordson Corporation...

  • Page 32: Ethernet Cable Termination

    4. Cut the foil, clear wrapper, and pull string on the cable. Figure 3-9 Ethernet Cable Termination, Steps 3−4 5. Trim back the four twisted pair wires to approximately 2.25 inches. 2.25 in Figure 3-10 Ethernet Cable Termination, Step 5 Part 1605396-04 E 2018 Nordson Corporation...
  • Page 33 Use Type T568B cables. Use T568-B wiring scheme. Rear-Connect Module (End View) Brown Green White/Brown White/Green Orange Blue White/Blue White/Orange Shield Retention Cap Module Bezel Cover Bezel Shield Adapter Figure 3-11 Ethernet Cable Connection to Termination Module Part 1605396-04 E 2018 Nordson Corporation...
  • Page 34 13. Attach the termination module ground wires to the cabinet ground stud. Termination Ethernet Modules Cable B Ethernet Cable A Cabinet Ground Crossover Cables (3 ft) Figure 3-12 Ethernet Cable Termination Inside Color Control Panel Part 1605396-04 E 2018 Nordson Corporation...

  • Page 35: Delivery Tubing Installation

    1 m (3 ft) Minimum Loop Diameter Manual Gun #2 Manual Gun #1 Pump Panel (Bottom View) Factory Installed Factory Installed Suction Tubing Suction Tubing Color Change Manifolds (Bottom View) Figure 3-13 Delivery Tubing Installation Part 1605396-04 E 2018 Nordson Corporation...

  • Page 36: Suction And Dump Tubing Installation

    Adapters Vent Hoppers Vent Hoppers into Booth into Booth Color 2 Powder Feed Hopper Color 1 Powder Feed Hopper (Not included with system) (Not included with system) Figure 3-14 Suction and Dump Tubing Installation Part 1605396-04 E 2018 Nordson Corporation...

  • Page 37: Remote Color Selection And Color Change Start Option

    Bit 5=Most Significant Bit RS2: Remote Start signal 24 V, 25 mA, sourcing (high true) Set the color selection bits first, then strobe the Remote Start bit. Figure 3-15 Remote Color Selection and Color Change Start Connections Part 1605396-04 E 2018 Nordson Corporation...
  • Page 38 3-16 Installation Part 1605396-04 E 2018 Nordson Corporation...

  • Page 39: Operation

    Operation Section 4 Operation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 40: Pump Control Panel Setup And Operation

    5. Perform the Calibration procedure on page 4-7. Figure 4-1 Pump and Manifold Installation 1. Mounting screws (2) 3. Pump panel wall 5. Manifold 2. Pump 4. Manifold mounting bracket 6. Manifold mounting screws (2) Part 1605396-04 E 2018 Nordson Corporation...

  • Page 41: Pump Control Board

    To Color Control Panel PLC: Start Color Change (SCC) Color Change Status (CSS) return P1E (Purge 1 Solenoid) To Pump Control Panel: Purge Pilot Manifold Pinch Select Manifold CAN Out Connector CAN In Connector CAN Network Termination Header Part 1605396-04 E 2018 Nordson Corporation...

  • Page 42: Switches And Indicators

    Not Used Suction 1 − Solenoid 3 Not Used Pressure 1 − Solenoid 2 Not Used Delivery 1 − Solenoid 1 Pull up resistor for CCS Vacuum − Solenoid 7 Color Change Status (CCS) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 43 Figure 4-2 Control Board and Manifold Connections Note: The control board is shipped with air tubing labeled from 4−1 installed in the XDCR fittings. Connect the tubing to the appropriate fittings on the manifolds as illustrated. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 44: Control Board Configuration

    3 of the CAN BUS TERM terminals. Move the jumper to pins 1 and 2. As Shipped Position (for Prodigy Standard 2-Gun System) CAN BUS TERM Position for Prodigy Color-on-Demand 1 or 2 Gun System CAN BUS TERM Figure 4-4 CAN BUS TERM Jumper Settings Part 1605396-04 E 2018 Nordson Corporation...

  • Page 45: Configuration Procedure

    If you replace a control board or manifold, use this procedure to configure the system. Press and hold the Nordson button for 5 seconds. The Function/Help display lights to show the function numbers and values. Use the functions to configure the controller for your application. See Figure 4-5.
  • Page 46 10 mm Blue Pump 1 Flow Air Supply 3.45 bar (50 psi) 4 mm Clear Pressure Transducer 10 mm Blue Vacuum Generator Vent Top of Manifold Bottom of Manifold Figure 4-6 Powder and Air Tubing Connections Part 1605396-04 E 2018 Nordson Corporation...
  • Page 47 NOTE: When the fluidizing tubes become clogged with powder, the powder delivery rate will decrease. The gun controller will generate a fault to indicate this condition and notify you that it is time to replace the fluidizing tubes. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 48: Color-On-Demand Controller Setup And Operation

    Button Labels 15−28 Valve Counters Test Service Screen* Outputs 1−20 Outputs 21−40 Inputs 1−16 System Clock Software Version Screen Contrast * Service Screen is for use by Nordson CSRs. Figure 4-7 Color-on-Demand Controller Screen Map Part 1605396-04 E 2018 Nordson Corporation...

  • Page 49: Color Change Without Suction Line Purge

    Touch the Splash screen to open the Main screen. Figure 4-9 Main Screen Choose the desired button size by touching Small Buttons or Big Buttons. The Small Buttons screen has all 28 color buttons on one screen: Part 1605396-04 E 2018 Nordson Corporation...
  • Page 50 Current color. When the color change cycle is complete and the new color is loaded, the Current color and Next color will be the same. COMPLETE appears at the bottom of the screen. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 51: Button Labeling

    To create a label for a color or the system name, touch the label button. A keyboard screen appears. Enter a 6-character label for the color, or a 12-character label for the system. Figure 4-13 Button Label Screen (1 of 2) Touch Main to return to the Main screen. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 52: System Cleaning

    Process will flash on screen while system is cleaning the suction line. When the system is done purging the suction line the screen will revert back to the Main screen with the word Complete showing at the bottom of the screen. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 53: Valve Counters

    Note that the WARNING BLADDER MAINTENANCE message will appear at the set count if enabled from the Service Screen. Refer to page 5-7 for more information on this screen. Figure 4-16 Valve Counter Screen Part 1605396-04 E 2018 Nordson Corporation...

  • Page 54: System Clock

    You may be asked for this information if you call for technical support. Screen Brightness After selecting the Software Version option, touch the arrow buttons to adjust the brightness of the display screen. Figure 4-17 Test Screen Part 1605396-04 E 2018 Nordson Corporation...

  • Page 55: Troubleshooting

    Follow the safety instructions in this document and all other related documentation. These troubleshooting procedures cover only the most common problems. If you cannot solve a problem with the information given here, contact your local Nordson representative for help. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 56: Pump Control Panel

    Refer to Flow Control Valve Cleaning on page 6-2 for instructions. If the problem persists, replace the pattern air flow control valve. Refer to Flow Control Valve Replacement on page 6-2 for instructions. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 57: Solenoid And Flow Control Valve Functions

    For example, when color 1 is selected for gun1, the LEDs for C1AE on both the PLC and solenoid should light. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 58: Inputs

    PLC modules (MD2 and MD3), should light when the inputs are on. Module 2 handles inputs from the system, while module 3 handles a binary 5 bit color selection signal and color change start signal from a remote customer device. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 59: Outputs

    15, 16 Spares Outputs Touching the Output screen buttons should light the LEDs on the PLC output modules and on the corresponding solenoid valves, and send an air signal to the appropriate valve bladder. Part 1605396-04 E 2018 Nordson Corporation...
  • Page 60 Purge 2 solenoid: Manifold purge air inlet actuation air 5−32 C28E−C1E Color 28 to 1 solenoids Dump 1 solenoid: Manifold dump outlet actuation air Dump 2 solenoid: Dump valve actuation air Purge 1 Solenoid 36−40 SPR1−6 Spares Part 1605396-04 E 2018 Nordson Corporation...

  • Page 61: Powder Flow

    If the pinch valve has failed, powder will be visible in the body cavity around the pinch valve. Service Screen The Service screen is used by Nordson Customer Service Representatives. Dump Valve Counter Reset: Resets the counter. Can also be done from the Valve Counter screen.
  • Page 62 Troubleshooting Part 1605396-04 E 2018 Nordson Corporation...

  • Page 63: Repair

    2. Shut off system power and air pressure. Relieve the system air pressure. 3. Tag the pump manifold air tubing, then disconnect the tubing from the manifold. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 64: Flow Control Valve Cleaning

    See Figure 6-1. Remove the valve by removing the nut (1), coil (2), and long screws (10). Before installing a new valve, remove the protective cover from the bottom of the valve body (7). Be careful not to lose the O-rings (8) under the cover. Part 1605396-04 E 2018 Nordson Corporation...

  • Page 65: Solenoid Valve Replacement

    Figure 6-1 Manifold Repair 1. Nut 5. Spring 9. Orifice 2. Coil 6. Cartridge 10. Long screws (2) 3. Short screws (2) 7. Valve body 11. Screws (2) 4. Valve stem 8. O-rings (2) 12. Solenoid valve Part 1605396-04 E 2018 Nordson Corporation...

  • Page 66: Color-On-Demand Controller And Control Panel Repair

    8. Remove the filter discs, valve bladders, and bladder supports (10, 11, 12) from the manifold. 9. Remove the bladder supports from the valve bladders. 10. Blow out the manifold, cover, and bladder supports. Make sure all traces of powder have been removed. Part 1605396-04 E 2018 Nordson Corporation...
  • Page 67 18. Slide the lock knobs, then the O-rings (9), on the powder tubing. 19. Insert the tubing into the manifold ports until it bottoms out, then screw the lock knobs into the ports until tight. Part 1605396-04 E 2018 Nordson Corporation...
  • Page 68 Repair Figure 6-2 Manifold Exploded View Part 1605396-04 E 2018 Nordson Corporation...

  • Page 69: Dump Valve Repair

    8 mm fitting on the other side, and tighten the screws in a crisscross pattern. Do not overtighten the screws or the valve body threads could be damaged. UP end of pinch valve Figure 6-3 Dump Valve Cross-Section View Part 1605396-04 E 2018 Nordson Corporation...
  • Page 70 Repair Part 1605396-04 E 2018 Nordson Corporation...

  • Page 71: Parts

    Parts Section 7 Parts Introduction To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. Reference Documentation For additional information related to other components in the system, reference the following documentation:...

  • Page 72: Using The Illustrated Parts List

    A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.

  • Page 73: Single Gun System

    1603160 S SPRAY GUN ASSY, Encore HD −−−−−− S CONTROLLER, COD, dual pump, Encore HD 1605276 S KIT, ship-with, spray system, Prodigy/Encore HD 1067148 S KIT, ship-with, Color-on-Demand, Prodigy 1101491 S KIT, controller interface Part 1605396-04 E 2018 Nordson Corporation...

  • Page 74: Pump Panel Replacement Parts

    E: If using an old harness with 3 positions, use the supplied adapter. If using a new a harness with 2 positions, then the supplied adapter can be discarded. F: Power supply cover kit (1611787) available. AR: As Required NS: Not Shown Part 1605396-04 E 2018 Nordson Corporation...
  • Page 75 Parts Figure 7-1 Pump Panel Replacement Parts (Dual Pump System Shown) Part 1605396-04 E 2018 Nordson Corporation...

  • Page 76: Manifold Air And Powder Tubing Part Numbers

    4 mm Clear polyurethane 900740 10 mm Blue polyurethane Top of Manifold 4 or 8 3 or 7 1 or 5 2 or 6 Bottom of Manifold Figure 7-2 Air and Powder Tubing Part Numbers Part 1605396-04 E 2018 Nordson Corporation...

  • Page 77: Color-On-Demand Controller And Control Panel Parts

    S BRACKET, post, Prodigy, manual control - - - - - - S BRACKET, mounting, U, Prodigy, manual control NOTE A: See Figure 7-3 and accompanying parts list for serviceable parts. Figure 7-3 Controller Kit Parts Part 1605396-04 E 2018 Nordson Corporation...

  • Page 78: Controller Parts

    - - - - - - S GASKET, adapter plate - - - - - - S PLATE, adapter 983102 S WASHER, lock, SPT, #6, steel, zinc, 14451−CA 984101 S NUT, hex, machine, #6−32, steel, zinc, 14441−CA Part 1605396-04 E 2018 Nordson Corporation...
  • Page 79 Parts Figure 7-4 Controller Parts Part 1605396-04 E 2018 Nordson Corporation...

  • Page 80: Color Change Control Panel Parts

    NOTE A: Select appropriate control unit for your system. Parts breakdown on following pages. G: One required per gun. H: 31 N.O. valves and 1 N.C. valve required per gun. I: Order in increments of one foot. AR: As Required NS: Not Shown Part 1605396-04 E 2018 Nordson Corporation...
  • Page 81 7-11 Parts Gun A Gun B Figure 7-5 Color Control Panel Parts Part 1605396-04 E 2018 Nordson Corporation...

  • Page 82: Control Unit (Plc) Parts

    NOTE A: Two required for dual control unit, one for single. B: Four required for dual control unit, two for single. C: Ten required for dual control unit, five for single. D: Installation by a qualified Nordson service representative is recommended for these parts. AR: As Required NS: Not Shown...
  • Page 83 7-13 Parts Figure 7-6 Control Unit (PLC) Parts Part 1605396-04 E 2018 Nordson Corporation...

  • Page 84: Ship-With Kit Parts

    NOTE A: Available in packages of 12, order 1065983 KIT, Color-on-Demand, O-Ring, 12 pack. B: Available in packages of 10 bladders and 10 filter discs, order 1065982, KIT, Color-on-Demand, bladder, 10 pack. C: Internal O-ring for lock knob. Part 1605396-04 E 2018 Nordson Corporation...
  • Page 85 7-15 Parts Figure 7-7 Color Change Manifold Parts Part 1605396-04 E 2018 Nordson Corporation...

  • Page 86: Dump Valve Parts

    NOTE A: To replace, order 1066626 KIT, dump valve, pinch valve, 4 pack. Use insertion tool shipped with pump pinch valve kit to install. UP end of pinch valve Figure 7-8 Dump Valve Parts Part 1605396-04 E 2018 Nordson Corporation...

  • Page 87: System Diagrams

    System Diagrams Section 8 System Diagrams Part 1605396-04 E 2018 Nordson Corporation...
  • Page 88 System Diagrams Part 1605396-04 E 2018 Nordson Corporation...
  • Page 89 NET/PWR 2 NET/PWR 1 Î Î Î (FOR SINGLE (NETWORK (NETWORK AND DUAL CABLE) CABLE) GUN SYSTEMS) JUMPER PINS 1 & 2 ELECTRODE AIR WASH MANIFOLD ASSEMBLY Figure 8-1 Pump Control Panel Wiring Diagram Part 1605396-04 E 2018 Nordson Corporation...
  • Page 90 MANIFOLD DETAIL MANIFOLD (CONFIGURATION FOR 1 PUMP CONTROLLER) (CONFIGURATION FOR 1 PUMP CONTROLLER) VENT GUN 1 GUN 2 EXHAUST EXHAUST PINCH SELECT MANIFOLD Figure 8-2 Pump Control Panel Pneumatic Diagram (Sheet 1 of 2) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 91 PUMP/MANIFOLD (BOTTOM VIEW) (BOTTOM VIEW) PUMP CONTROL BOARD − PUMP CONTROL BOARD − PUMP CONTROL PUMP CONTROL BOARD ”B” DETAIL BOARD ”A” DETAIL Figure 8-3 Pump Control Panel Pneumatic Diagram (Sheet 2 of 2) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 92 (ENCLOSURE GROUND) .50 STRAIGHT RECEPTACLE 6 PIN CONDUIT CONNECTOR ROCKER SWITCH GROUND WIRE FROM ETHERNET INSULATION DISPLACEMENT CONNECTOR TO BACK PLATE (PART OF COLOR CHANGE GROUND STUD CONTROLLER) Figure 8-4 Color-on-Demand Controller Wiring Diagram Part 1605396-04 E 2018 Nordson Corporation...
  • Page 93 Encore HD Powder Spray System with Prodigy Color-on-Demand Figure 8-5 Color Change Control Panel Internal Pneumatic Diagram (Dual Unit Shown) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 94 Encore HD Powder Spray System with Prodigy Color-on-Demand Figure 8-6 Color Change Control Panel External Pneumatic Diagram (Dual Unit Shown) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 95 BLUE SUB PANEL GREEN/YELLLOW SUPPLY (INSIDE PUMP (SEE SCHEMATICS) ENCLOSURE BOTTOM) PURGE PILOT MANIFOLD NC (WHITE) PRESSURE SWITCH HARNESS COM (BLUE) Figure 8-7 Color Change System Wiring Diagram (Dual Unit, Sheet 1 of 2) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 96 LABEL “2” (C.O.D. ENCLOSURE) (C.O.D. ENCLOSURE) (PUMP CTRL ENCLOSURE) (C.O.D. ENCLOSURE) PINCH SELECT PURGE PILOT MANIFOLD MANIFOLD (PART OF PUMP CONTROLLER PANEL) Figure 8-8 Color Change System Wiring Diagram (Dual Unit, Sheet 2 of 2) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 97 USE 8 POS. (BLUE) D2AE (BLACK) JUMPER P1AE (BLACK) BRAIDED JUMPER BRAIDED JUMPER ENCLOSURE ENCLOSURE STUD STUD BRAIDED JUMPER 1080 1080 1070 1120 1070 Figure 8-9 Color-on-Demand Control Panel Schematic (Dual Unit, Sheet 1 of 10) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 98 COLOR CHANGE 3,IN5 SELECT & STROBE BIT2A VIA ”AUX. 1” 7,IN6 BIT1A LSB 4,IN7 COLOR CHG W/SUCTION LINE PURGE 8,IN8 SPARE 4 750− Figure 8-10 Color-on-Demand Control Panel Schematic (Dual Unit, Sheet 2 of 10) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 99 C2AE (BLACK) C2AE C2AE (RED) VALVE VALVE 8,OUT8 8,OUT8 C17AE (BLACK) C17AE C17AE (RED) C1AE (BLACK) C1AE C1AE (RED) VALVE VALVE 750− 750− Figure 8-11 Color-on-Demand Control Panel Schematic (Dual Unit, Sheet 3 of 10) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 100 OUTPUT 36 SPARE 2 3,OUT5 OUTPUT 37 SPARE 3 7,OUT6 OUTPUT 38 SPARE 4 4,OUT7 OUTPUT 39 SPARE 5 8,OUT8 VFD HIGH SPEED 750− 750− Figure 8-12 Color-on-Demand Control Panel Schematic (Dual Unit, Sheet 4 of 10) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 101 C25BE (BLACK) (BLUE) C26BE (BLACK) C27BE (BLACK) TB12B C28BE (BLACK) D1BE (BLACK) USE 8 POS. (BLUE) D2BE (BLACK) JUMPER P1BE (BLACK) 1080 1070 Figure 8-13 Color-on-Demand Control Panel Schematic (Dual Unit, Sheet 5 of 10) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 102 COLOR CHANGE 3,IN5 SELECT & STROBE BIT2B VIA ”AUX. 1” 7,IN6 BIT1B LSB 4,IN7 COLOR CHG W/SUCTION LINE PURGE 8,IN8 SPARE 4 750− Figure 8-14 Color-on-Demand Control Panel Schematic (Dual Unit, Sheet 6 of 10) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 103 C2BE (BLACK) C2BE C2BE (RED) VALVE VALVE 8,OUT8 8,OUT8 C17BE (BLACK) C17BE C17BE (RED) C1BE (BLACK) C1BE C1BE (RED) VALVE VALVE 750− 750− Figure 8-15 Color-on-Demand Control Panel Schematic (Dual Unit, Sheet 7 of 10) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 104 OUTPUT 36 SPARE 2 3,OUT5 OUTPUT 37 SPARE 3 7,OUT6 OUTPUT 38 SPARE 4 4,OUT7 OUTPUT 39 SPARE 5 8,OUT8 VFD HIGH SPEED 750− 750− Figure 8-16 Color-on-Demand Control Panel Schematic (Dual Unit, Sheet 8 of 10) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 105 750−430 750−530 750−530 750−530 750−530 750−530 750−600 TB3B −V TB1A TB2B TB2A TB1B TB3A TB4A DIN RAIL JUMPER JUMPER TB5A POWER SUPPLY Figure 8-17 Color-on-Demand Control Panel Schematic (Dual Unit, Sheet 9 of 10) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 106 MD2A MD3A MD5A MD6A MD8A MD1B MD2B MD3B MD4B MD5B MD6B LINK LINK LINK TXD/RXD TXD/RXD TXD/RXD TXD/RXD ERROR ERROR ERROR ERROR Figure 8-18 Color-on-Demand Control Panel Schematic (Dual Unit, Sheet 10 of 10) Part 1605396-04 E 2018 Nordson Corporation...
  • Page 107 The product specified conforms to the directive and standards described above. ___________________ Date: 28Mar2018 Vance Wilson Engineering Development Industrial Coating Systems Amherst, Ohio, USA Nordson Authorized Representative in the EU Contact: Operations Manager Industrial Coating Systems Nordson Deutschland GmbH Heinrich-Hertz-StraBe 42-44 D-40699 Erkrath Nordson Corporation ...
  • Page 108 ATEX Quality Notification – Baseefa (2001) Ltd (UK) ___________________ Date: 12Feb2018 Vance Wilson Engineering Development Industrial Coating Systems Amherst, Ohio, USA Nordson Authorized Representative in the EU Contact: Operations Manager Industrial Coating Systems Nordson Deutschland GmbH Heinrich-Hertz-StraBe 42-44 D-40699 Erkrath Nordson Corporation ...

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