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Quick Color Change Plug and Spray
Customer Product Manual
Part 1609776-02
Issued 05/18
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION AMHERST, OHIO USA
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Summary of Contents for Nordson Quick Color Change Plug and Spray
- Page 1 Quick Color Change Plug and Spray Customer Product Manual Part 1609776-02 Issued 05/18 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice.
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Page 2: Table Of Contents
......Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2016. No part of this document may be inquiries about its products. - Page 3 Change Record Change Record Revision Date Change 08/16 New release. 05/18 Add nozzle kit. Part 1609776-02 E 2018 Nordson Corporation...
- Page 4 Change Record Part 1609776-02 E 2018 Nordson Corporation...
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Page 5: Safety
Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with all federal, state, and local codes. -
Page 6: Personal Safety
Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Part 1609776-02 E 2018 Nordson Corporation... -
Page 7: Grounding
Quick Color Change Plug and Spray Grounding WARNING: Operating faulty electrostatic equipment is hazardous and can cause electrocution, fire, or explosion. Make resistance checks part of your periodic maintenance program. If you receive even a slight electrical shock or notice static sparking or arcing, shut down all electrical or electrostatic equipment immediately. -
Page 8: Description
Quick Color Change Plug and Spray Description The Quick Color Change Plug and Spray panel is for use with manual spray to waste venturi pump systems for quick and easy color changes. Features NOTE: All options and accessories such as hoses, tubing, pumps, and hoppers are sold separately. -
Page 9: Specifications
Quick Color Change Plug and Spray Specifications Input Air: 6.0- 7.6 bar (87- 110 psi), <5 particulates, dew point <10 _C (50 _F) Max Relative Humidity: 95% non-condensing Ambient Temperature Rating: +15 to +40 _C (59- 104 _F) Hopper Capacity: 11.3 (25 lb) -
Page 10: Installation
Quick Color Change Plug and Spray Installation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. WARNING: Power down the system before beginning installation. NOTE: Refer to your controller documentation for controller installation. -
Page 11: System Connections
Quick Color Change Plug and Spray System Connections Use the schematic in Figure 4 along with Supply Side and Delivery Side sections to make system connections. For every hopper in the system, the atomizing air, flow air, and powder supply connections need to be made to a corresponding color port. -
Page 12: Supply Side
Quick Color Change Plug and Spray Supply Side See Figure 5. 1. Connect grounding wire to ground stud. 2. Connect filtered shop air to purge valve. CAUTION: Do not exceed 100 psi (7.0 bar). 3. Make the following connections on the supply side for each color port to... -
Page 13: Delivery Side
However, these connections need to match on the supply side (back of panel). 2. Verify the holder is in the down position over the air adapter on the active port. The quick color change plug and spray is now ready for operation. Delivery Side (Front View) Air Adapter... -
Page 14: Operation
Quick Color Change Plug and Spray Operation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Color Change Procedure See Figure 7. 1. De-trigger spray gun. 2. Turn down atomizing and flow air to 0. -
Page 15: Daily Maintenance
Quick Color Change Plug and Spray Spray Position Purge Position Air Adapter Color Port Purge Holder Blue Rubber Powder Hose (Non-antistatic) Purge Button with Hose Adapter Blue Rubber Purge Powder Hose Port (Non-antistatic) with Hose Adapter 1609471 Figure 7 Spray and Purge Positions Daily Maintenance Spray down the panel and using low-pressure compressed air. -
Page 16: Parts
A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - - ) means the part cannot be ordered separately. -
Page 17: Delivery Side
Quick Color Change Plug and Spray Delivery Side See Figure 8. Item Part Description Quantity Note — 1609471 PANEL, Quick Color Change, Plug and Spray 1609596 S CONNECTOR, male, 8 mm tube x1/8 BSPT 1609586 S CARRIER, atomizing/fluidizing 1613219 S KIT, nozzle, panel, QCC plug and spray... -
Page 18: Supply Side
Quick Color Change Plug and Spray Supply Side See Figure 9. Item Part Description Quantity Note — 1609471 PANEL, Quick Color Change, Plug and Spray 1609609 S VALVE, mechanical, 3 port, push button, 1/4-in NPT 972841 S CONNECTOR, male, 10 mm T x 1/4 UNI 900740 S TUBING, polyurethane, 10/6.5- 7 mm... -
Page 19: Required Powder Hose
Quick Color Change Plug and Spray Required Powder Hose Part Description Quantity Note 900650 BLUE, tubing, powder 12.7 mm (0.500 x 0.156) NOTE A: Blue tubing used on the delivery side from the Quick Color Change panel to powder spray gun. -
Page 20: Warranty
Quick Color Change Plug and Spray Warranty For warranty information, go to: http://terms.nordson.com/gcos/nordsonics- us.pdf Part 1609776-02 E 2018 Nordson Corporation...