Nordson 3000V Series Manual

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E 2000 Nordson Corporation

This section Covers the following unit configurations.

Model

Voltage

Pump

Manifold

Control

41-3000V

Issued 5/00

Part A, Section 1

Installation

All

1, 2, 3

All

Vista Pattern (PC)

A3EN-04-[3V-A-AAXP]-12

Table of Contents

Summary of Contents for Nordson 3000V Series

Page 1 Part A, Section 1 Installation This section Covers the following unit configurations. Model Voltage 1, 2, 3 Pump Manifold Control Vista Pattern (PC) A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 3 After unpacking the equipment, inspect it for any damage that may have 3. Inspection occurred during shipping. Look for dents and scratches and make sure all fasteners are tight. Report any damage to your Nordson representative. This part of the installation section gives you the installation requirements 4.
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See Figure A 1-1. The drain valve projects over the edge of the mounting surface. 152 mm (6.0 in.) 4130685A Fig. A 1-1 Required Clearance for Draining and Filter Flushing A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 5: Installation A
Hose/Gun Power Requirements The power requirements of your hoses and guns must be determined to make sure that you do not overload the unit. If your Nordson representative has not already checked to see that your unit can support all of the hoses and guns you plan to install, you need to calculate your hose/gun power requirements now.
Page 6: 41-3000V
4. Check to see that the unit is level. Provide shims as needed. 5. Using the unit’s base as a guide, drill four holes in the mounting surface for 8-mm ( -in.) mounting bolts. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 7: Fig. A 1-2 Securing The Unit To The Mounting Surface
6. See Figure A 1-2. Secure the unit to the mounting surface with the bolts you removed in step 1. 4130009A Fig. A 1-2 Securing the Unit to the Mounting Surface A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 8 4. Open the tank lid. 5. Place the strainer on the fins in the bottom of the tank. Position the cutout in the strainer around the pump. 6. Close the tank lid. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 9 If your unit has a gear pump, go to the next procedure, Installing Guns. If your unit has a piston pump, complete this procedure. 4130687 Fig. A 1-4 Piston Pump (left) and Gear Pump (right) A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 10 Installing the Air Pressure Regulator, Gauge, and Filter 2. Turn the regulator fully counterclockwise (off). NOTE: Nordson recommends installing a shutoff valve with a lock-out in the air supply line to isolate the unit from the air supply for maintenance procedures.
Page 11 Connect a triggering device to the solenoid valve. Connect a hose to the gun. Instructions for connecting the hose and gun cordsets are given later in this section. Refer to Connecting Gun and Hose Cordsets. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 12 One end of the hose is wired to the gun; the other end connects to the unit. Instructions for connecting the hose and gun cordsets are given later in this section. Refer to Connecting Gun and Hose Cordsets. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 13 Note that the first hose port on a six-port manifold is located on the back side of the unit. 4130688 Fig. A 1-7 Four-Port Manifold (left) and Six-Port Manifold (right) A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 14 4. Route the hose from the gun back to the unit. Make sure the hose does not contact sharp or abrasive surfaces. Follow the hose-routing guidelines shown in Figure A 1-8. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 15 P/N 271 486 -- 8 mm (5/16 in.) P/N 274 174 -- 16 mm (5/8 in.) P/N 274 174 -- 29 mm (1 1/8 in.) 5920010 Fig. A 1-8 Hose Installation Guidelines A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
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Depending upon your unit, you can connect a maximum of four or six hoses this way. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 17 Be sure not to connect the wires for heater power to the RTD. Otherwise, the control system or RTD will be destroyed when the system is placed in operation. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 19 5. Avoid direct contact with internal electrical connections, components, or wiring. 6. Make sure all ground wires are securely connected. 4130849A Fig. A 1-11 Opening the Electrical Enclosure A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 20 Fig. A 1-12 Connecting a Triggering Device for the Pump Solenoid Valve 1. Triggering solenoid valve 3. Wires from 24 VDC triggering 4. Strain relief device 2. Center frame terminal block A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 21 2. Route the wires from a 24 VDC triggering device (3) through the strain relief and connect them to terminals 3 and 4 on the center frame terminal block (2). A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 22 Size of Knockout Hole Size of Strain Relief to Install 23 mm ( in.) PG-16 or -in. trade size 29.5 mm ( in.) PG-21 35 mm (1 in.) 1-in. trade size A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 23 Make sure the wires reach terminal block TB2 when the electrical enclosure is opened. 4130923A Fig. A 1-13 Connecting Output Contacts 1. Strain relief 3. TB2 terminal block 2. Output contact wires A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 25 Size of Knockout Hole Size of Strain Relief to Install 23 mm ( in.) PG-16 or -in. trade size 29.5 mm ( in.) PG-21 35 mm (1 in.) 1-in. trade size A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 26 (2) and two square (1) ferrites provided in the ship-with kit. 4130700A Fig. A 1-14 Installing Ferrites 1. Square ferrites 2. Round ferrites 5. Locate terminal block X6P (1) on the pattern control driver board. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 27 NOTE A: The driver board accepts either a current-sourcing or a current-sinking trigger input. B: If you are not using a remote enable/disable device, install a jumper wire between positions 3 and 4. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 28 2. Position 2 Table A 1-5 Connections for Jumper JPR1 Position on Jumper JPR1 Type of Signal 1 and 2 Current sourcing (leading edge) 2 and 3 Current sinking (trailing edge) A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 29 Position on Terminal Position on Terminal Block X3P Block X4P 1 and 2 1 and 2 9. To continue making electrical connections, go to the next procedure, Connecting Electrical Service. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 30 3. See Figure A 1-19. Determine the voltage specification of your unit by looking at the VOLTS (ac) portion (1) of the identification plate. 4130689A Fig. A 1-19 Unit Identification Plate 1. VOLTS (ac) portion 2. AMPS (max.) portion A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 31 (two wire service, including a neutral). D: This type of service also includes voltage used primarily in the British Commonwealth: 415/240 VAC 3 (four wire service, including a neutral). A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 32 Size of Knockout Hole Size of Strain Relief to Install 23 mm ( in.) PG-16 or -in. trade size 29.5 mm ( in.) PG-21 35 mm (1 in.) 1-in. trade size A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 33 TB1 and the ground terminal, and cut the cable. 4130764 Fig. A 1-20 Routing the Electrical Service Line Through the Strain Relief 1. Strain relief 2. Electrical service line A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 34 10. Connect the ground wire of your electrical service line to the ground terminal below TB1 as shown in Figure A 1-22. 4130765 Fig. A 1-22 Connecting the Ground Wire A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 35 12. If you connected three-phase power to the unit, go to Closing the Electrical Enclosure in this section. If you connected single-phase power to the unit, go to the next procedure, Preparing the Unit for Single-Phase Operation. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 36 1. See Figure A 1-24. Locate the voltage plug on the power board. It is plugged into connector X3. 4130551 Fig. A 1-24 Location of Voltage Plug on Power Board A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 37 The large plug connects to connector X3 on the power board and the small plug connects to connector X4, which is located next to connector X3. 4130427 Fig. A 1-25 Typical Voltage Plug A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 38 4. If your unit has a contactor board, go to step 5. If it does not, go to the next procedure, Closing the Electrical Enclosure. 5. Find wiring harness X1C/X2C on the contactor board and remove it. It is identified in Figure A 1-26. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 39 Type of Service Harness to Install 200--240 VAC single phase 232 719 230 VAC (with neutral) single phase 232 709 7. Go to the next procedure, Closing the Electrical Enclosure. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 40 System briefly describes the function of each control you will program. ENTER STANDBY EXIT STANDBY HEATERS ON INTERVAL HEATERS OFF PATTERN CONTROL LINE SPEED STORE 4130218 Fig. A 1-28 System Setup Area of the Operator Panel A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 41 Programming Optional Features Programming SYSTEM SETTINGS Controls Programming TEMPERATURE Controls Programming CLOCK Controls Programming PATTERN CONTROL Settings 4130217 Fig. A 1-29 Turning the Power On A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 42 STORE: This feature allows you to store as many as 99 pattern sets in the controller’s memory. Once a pattern set is stored, it can be used any time. USE: This feature allows you to use a stored pattern set. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 43 Multipurpose display (500) to the password (321) and press the Enter key before the system will allow you to change any SYSTEM SETTINGS features. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 44 Refer to Records of System Settings. 8. Repeat steps 4 through 7 for each feature you wish to change. 9. To exit the System Setup area, press the MONITOR/SCAN key. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 45 Nos. 6--19). However, it is not saved as the setting for Feature No. 5. Feature No. 5 always returns to the default setting of 6 _C (10 _F). Feature No. 6 = tank, Feature No. 7 = grid, Feature Nos. 8--13 = hoses 1--6, Feature Nos. 14--19 = guns 1--6. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 46 Features 26--29 and 35--37 are always on. There is no default setting. If you enter a setting that is higher than the tank setpoint, the pump will start when the tank reaches its setpoint. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 47 NOTE: The default setting for all zones is OFF (less than 38 _C or 100 _F). To turn a zone on, set the setpoint temperature to 38 _C (100 _F) or higher. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 48 B: Use Set All to set all zones to the same temperature. Only zones that are turned on are affected. C: Some units do not have a grid. D: Some units can accept only four hoses and four guns. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 49 1. First, follow the procedure To temperature Program All Zones to the Same Temperature. 2. Then, follow the procedure To Program Setpoint and Standby Temperatures Individually to change the settings that you wish. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 50 NOTE: Pressing the Up or Down keys in the Displays area once changes the number shown in increments of one. Pressing and holding the key changes the number in increments of five. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 51 38 _C (100 _F). 1. If you have not already done so, turn power on to the unit by pressing the POWER switch. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 52 NOTE: When you exit the Set All feature, it always returns to the default setting of 177 _C (350 _F). 6. Record your setting in the forms provided at the end of this section. Refer to Records of System Settings. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 53 Enter key before the system will allow you to change the clock settings. 4103934 Fig. A 1-34 Selecting SET TIME 1. Move Up and Move Down keys 2. SET TIME light A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 54 Setting the Correct Day and Time 1. Day code (Selector display) 4. Enter key 2. Hours (Multipurpose display) 5. Up and Down keys 3. Minutes (Multipurpose display) 6. Up key A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 55 Press the Up or Down key below the Multipurpose display until the correct minutes appear on the display; then press the Enter key to save the setting. NOTE: Once the clock is set, all displays stop flashing. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 56 The INTERVAL 1 light (2) turns on as a default. 4103936 Fig. A 1-36 Selecting Standby and Heater Times 1. Move Up and Move Down keys 2. INTERVAL lights A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 57 Setting the Correct Day and Time 1. Day code (Selector display) 4. Enter key 2. Hours (Multipurpose display) 5. Up and Down keys 3. Minutes (Multipurpose display) 6. Up key A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 58 INTERVAL 2 light turns on. Press the Enter key to save the day and repeat steps 5 through 9. To Change a Standby or Heater Time To change a set time, follow the procedure for setting the standby and heater times. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 59 To delete times for an entire day, follow the procedure To Delete a Standby or Heater Time and turn the clock off for each feature: entering standby, exiting standby, turning heaters on, turning heaters off. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 60 It includes Defining a Pattern Set Programming a Pattern Set Storing a Pattern Set Creating a New Pattern Set from an Existing Pattern Set A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 61 The intervals are based on the pattern set you programmed. You have the option of defining pattern sets in units of time or distance. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 62 7. End point of first bead (output 1) 14. Pattern (output 1) 8. Start point of second bead 15. Pattern (output 2) (output 1) 9. End point of second bead (output 1) A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 63 NOTE A: This is the unit of measure you will use in the next procedure, To Define a Pattern for Output 1 or Output 2. 4. Press the Enter key to accept the line speed setting. The Multipurpose display stops flashing. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 65 1. Light for start point for first bead 3. Light for start point for second bead 2. Light for end point for first bead 4. Light for end point for second bead A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 66 If you use a pattern set you have not stored and then you later program a new pattern set, the system will replace the pattern you were using with the new pattern as you program it into the system. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 68 8. Store the patterns you just changed as a new pattern set. Refer to Storing a Pattern Set in this section. NOTE: The pattern set you used to create the new pattern set will remain unchanged in the controller’s memory. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 69 5. As the system scans through the system settings, check that all temperatures are set as recommended by your adhesive supplier. 6. Go to the next procedure, Flushing the System. 4103270 Fig. A 1-43 Filling the Tank with Adhesive A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 70 (1--3) or a reverse-flush filter (4). Then refer to Table A 1-20 for the correct filter cleaning procedure. 4130774 Fig. A 1-44 Standard Filters (1--3) and Reverse-Flush Filter (4) A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 71 Press the PUMP key and allow adhesive to flow out AC motor drive of the guns until all trapped air, cleaning solution, and impurities are flushed out of the system. 8. Stop triggering the guns. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 72 If you have an externally circulating system, adjust the circulation control valve. Refer to Adjusting the Circulation Control Valve in Installation Control Valve Procedures for Externally Circulating Systems at the end of this section. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 73 Adjust the valve by turning it clockwise to increase system pressure or counterclockwise to decrease system pressure. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 74 B: Four dashes (- - - -) show that the heaters for this zone have not been programmed. C: For a zone to be on, the operating temperature must be set at or above 38 °C (100 °F). A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 75 B: Four dashes (- - - -) show that the heaters for this zone have not been programmed. C: For a zone to be on, the operating temperature must be set at or above 38 °C (100 °F). A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 76 - - - - and 00:01 to 24:00 (Sunday) NOTE A: Four dashes (- - - -) show that the heaters on feature has not been programmed for the indicated day of the week. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 77 - - - - and 00:01 to 24:00 (Sunday) NOTE A: Four dashes (- - - -) show that the standby feature has not been programmed for the indicated day of the week. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 78 Auto-Standby Timeout 0 minutes From 0 to 1440 minutes In Standby Timeout 0 minutes From 0 to 1440 minutes Auto-Energize Pattern On (1) On (1) or Off (0) Control A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 79 Table A 1-26 Record of Air Pressure Settings System Component Air Pressure Setting Pump (piston pump units only) Gun 1 Gun 2 Gun 3 Gun 4 Gun 5 Gun 6 A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 80 Record of PATTERN CONTROL Settings Table A 1-27 Record of PATTERN CONTROL Settings Pattern No. Output Bead Positions Line Speed Channel Channel First Second Third Fourth Continued on next page A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 82 Fault Code 3 = RTD is shorted. Fault Code 8 = Gun circuitry is faulty. Fault Code 4 = Zone is Fault Code 9 = Control system cannot communicate overtemperature. with pattern control. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...
Page 83 Warning Code 8 = Pattern control engine Warning Code 4 = Temperature out of band. board is faulty. Warning Code 5 = Not used. Warning Code 9 = Pattern control engine board is faulty. A3EN-04-[3V-A-AAXP]-12 41-3000V E 2000 Nordson Corporation All rights reserved Issued 5/00...

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Nordson 3000V Series Manual

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Summary of Contents for Nordson 3000V Series

Page 4: Issued

Page 5: Installation A

Page 6: 41-3000V

Page 7: Fig. A 1-2 Securing The Unit To The Mounting Surface

Page 16: A3En-04-[3V-A-Aaxp]

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