Page 1 SIPLUS HCS4200 PROFINET/PROFIBUS DP...
Page 3 Introduction Security information IO systems for heating elements System overview Application planning Heating control system SIPLUS HCS4200 Installation/mounting PROFINET/PROFIBUS DP Connecting Operating Instructions Commissioning Configuration Functions Communications Process and system messages, error handling Service and maintenance Technical specifications Appendix 07/2019 A5E35066204A/006...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Table Of Contents
Table of contents Introduction ............................. 9 Introduction ..........................9 Security information ..........................13 Safety information ........................13 Security information ........................ 15 System overview ........................... 17 Area of application ........................17 Features ..........................18 Combination mode ........................21 System configuration ......................22 Central Interface Module (CIM) ....................
Page 6 Table of contents Installing the I/O module (PM) ....................58 Mounting a POM4220 power output module ................. 59 Mounting and dismantling CIM4210C PROFINET ..............60 Mounting the blanking covers ....................61 Double frame setup ........................ 61 5.10 Mounting a POM4320 power output module ................. 63 5.10.1 Busbar mounting ........................
Page 7 Table of contents Software tools for commissioning support ................114 8.4.1 Overview of tools for commissioning support ............... 114 Configuration control (option handling) ................. 115 8.5.1 Configuration control ......................115 8.5.2 Configuring ..........................117 8.5.3 Controller ..........................117 8.5.3.1 Slot assignment ........................117 8.5.3.2 Control data record .......................
Page 8 Table of contents Communications ..........................155 10.1 Cyclic data exchange ......................155 10.1.1 Cyclic output data......................... 155 10.1.2 Cyclic input data ........................159 10.2 Acyclic data exchange ......................163 10.2.1 Acyclic output data ....................... 164 10.2.2 Acyclic input data ......................... 169 10.3 Transfer of diagnostic alarms to the controller ..............
Page 9 Table of contents 13.4 Technical specifications of POM ................... 213 13.4.1 Technical specifications of POM4220 ................... 213 13.4.2 Technical Specifications POM4320 ..................225 13.5 Technical specifications for I/O module ................235 13.6 Technical specifications for fan module ................245 13.7 Technical specifications of expansion module EM4315 (for combined mode only) .....
Page 10 Table of contents SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 11: Introduction
Introduction Introduction Purpose of this documentation These operating instructions contain the information you require to commission, operate and service the HCS4200 heating control system. Target group The documentation is intended for qualified personnel in the following specialist fields: ● Operators, project engineers, programmers ●...
Page 12 Introduction 1.1 Introduction History The following earlier release versions of these operating instructions have been published: Edition Note 12/2014 First edition 10/2015 Expansion for operation of 24 POMs and one I/O module; rack for 4 POMs; connection to PROFIBUS DP 12/2016 Expansion with operation of POM4320 (combined mode) •...
Page 13 The following functions of the POM4220 Highend are not available: • Power control • 2-pin switching • Economy circuit • Adaptive soft start Registered trademarks SIPLUS ® is a registered trademark of Siemens AG. SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 14 Introduction 1.1 Introduction SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 15: Security Information
Security information Safety information This device corresponds to the approvals printed on the type plate. If you have questions about whether it is permissible to install the device in the planned environment, please contact your service representative. NOTICE Alterations to the devices are not permitted. Failure to observe these guidelines shall constitute a revocation of the approvals and manufacturer's warranty.
Page 16 Repairs WARNING No user-serviceable parts May cause death or serious injury Incorrectly performed repairs may result in substantial damage to equipment or endanger the user. Return the device to Siemens for repair. SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 17: Security Information
Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats.
Page 18 Security information 2.2 Security information SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 19: System Overview
System overview Area of application The SIPLUS HCS 4200 heating control system is used to control and switch heaters in industry control und operation e.g. quartz, ceramic, flash, halogen or infrared heaters. It is of modular design and can be flexibly adapted to suit the specific requirements of the respective application.
Page 20: Features
System overview 3.2 Features Features SIPLUS HCS4200 An HCS4200 system consists of at least one rack with 4 or 12 slots, one Central Interface Module (CIM) and a maximum of 24 Power Output Modules (POM). As an option, one I/O module can be operated on the CIM. Fan modules can be mounted on the rack. Each fan module serves 4 slots or POMs.
Page 21 System overview 3.2 Features System components The following types of system component are available: System component Version Note Rack The module racks can be combined as Rack 4200 for 12 POMs • follows: Rack 4200 for 4 POMs • 12 / 4 / 12 + 12 / 12 + 4 / 4 + 4 POM Central Interface –...
Page 22 ● Modular central configuration ● Communication over PROFINET or PROFIBUS (CIM4210C only PROFINET) ● Parameter assignment, commissioning, visualization and diagnostics via SIEMENS TIA Portal ● Integrated diagnostic and monitoring functions ● Diagnostics, analysis and configuration of PROFINET networks with PRONETA ●...
Page 23: Combination Mode
System overview 3.3 Combination mode Combination mode Combined mode with POM4320 To be able to combine the HCS systems HCS4200 and HCS4300, the HCS4200 system can be expanded with POMs from the HCS4300 system. Figure 3-3 Example: Combined mode HCS4200 with POM4320 The following additional system components are available: System components Version...
Page 24: System Configuration
System overview 3.4 System configuration System configuration System components A complete HCS4200 heating control system includes the following components: ● Central Interface Module CIM4210 with PROFINET or PROFIBUS ● Power Output Module POM4220 ● Power Output Module POM4320 (optional) ● Rack ●...
Page 25: Central Interface Module (Cim)
System overview 3.5 Central Interface Module (CIM) System configuration Several POMs can be operated on one CIM. This supports the implementation of centralized heating applications, for example, in thermoforming, where the heating elements are implemented in numerous arrays and the modular heating control system is located in a central control cabinet.
Page 26 System overview 3.5 Central Interface Module (CIM) CIM4210 The CIM4210 is available in two versions with PROFINET interface or with PROFIBUS interface. CIM4210 PROFINET CIM4210 PROFIBUS ① ① Status LEDs Status LEDs ② ② System interface to System interface to installation frame (rack) installation frame (rack) ③...
Page 27 System overview 3.5 Central Interface Module (CIM) CIM4210C The CIM4210C features a PROFINET interface and has two slots for Power Output Modules. CIM4210C PROFINET ① Status LEDs ② PROFINET interface X1, X2 ③ 24 V DC supply X3 ④ Integrated fan module ⑤...
Page 28: Power Output Module (Pom)
System overview 3.6 Power Output Module (POM) Power Output Module (POM) 3.6.1 POM4220 Function The power output module (POM) offers power outputs for resistive loads and can be operated in TN and TT networks. POM version Number of Output voltage power outputs Total contact rating POM4220 Lowend...
Page 29 System overview 3.6 Power Output Module (POM) Design POM4220 Lowend POM4220 Midrange phase angle control ① Status LEDs ① Status LEDs ② ② Power outputs 1 ... 8 Power outputs 1 ... 6 ③ ③ Incoming supply Incoming supply ④ ④...
Page 30 System overview 3.6 Power Output Module (POM) POM4220 Highend POM4220 Flexible ① ① Status LEDs Status LEDs ② ② Power outputs 1 ... 4 Power outputs 1 ... 6 ③ ③ Incoming supply Incoming supply ④ ④ Power outputs 5 ... 8 Power outputs 7 ...
Page 31: Pom4320
System overview 3.6 Power Output Module (POM) 3.6.2 POM4320 Function The Power Output Module (POM) offers 9 power outputs for resistive loads and can be operated in TN and TT networks. The Power Output Module is available in different versions for busbar or panel mounting.
Page 32: I/O Modules
System overview 3.7 I/O modules I/O modules 3.7.1 PM4000 DI/DO Function The I/O module PM4000 DI/DO provides 8 digital outputs and 8 configurable inputs/outputs. The digital I/O modules are controlled by the S7-CPU using the process image. NOTICE The PM4000 DI/DO may not be used for safety-related functions. Design PM4000 DI/DO Item...
Page 33: Pm4000 U/I
System overview 3.7 I/O modules 3.7.2 PM4000 U/I Function The I/O module PM4000 U/I provides inputs for measuring line voltage and line current. ● Voltage measurement Either the supplied line-to-line voltage or the star voltage is measured (parameterizable) The rms effective value is calculated from the measured values. ●...
Page 34: Pm4000 Temperature
System overview 3.7 I/O modules 3.7.3 PM4000 Temperature Function Temperature I/O module for HCS Central Interface Module (CIM). ● Four measuring inputs for temperature in two-wire technology or two measuring inputs for temperature in four-wire technology. ● Four analog inputs for 0 ... 20 mA The measured values are transferred via the fieldbus and can be evaluated and further processed by the user.
Page 35: Application Planning
Siemens AG. SIPLUS HCS4200 PROFINET/PROFIBUS DP...
Page 36: Scope Of Delivery
Application planning 4.3 Scope of delivery Scope of delivery Depending on the components ordered, the scope of delivery includes: HCS4200 component Included in the scope of supply HCS Rack4200 Compact Operating Instructions • HCS POM4220 Compact Operating Instructions • For POM4220 Lowend: 2 plug connectors, 8-pin •...
Page 37: Installation Location
Application planning 4.4 Installation location Unpacking and checking the delivery 1. Unpack the device. 2. Make sure that the package is complete. 3. Check the device for transport damage by visual inspection. NOTICE Damage to the system Damaged parts can result in damage to the system. Only put undamaged parts into operation.
Page 38 Application planning 4.4 Installation location WARNING Electric shock hazard May cause death or serious injury The mains supply to which the device is connected must have a circuit breaker or a fuse. The circuit breaker or fuse must be easily accessible and clearly assigned to the device. We recommend locating the circuit breaker or fuse near to the device.
Page 39 Application planning 4.4 Installation location Mounting position and clearance dimensions ● The rack is mounted in the horizontal position. The Power Output Modules (POM) are inserted vertically in the rack. ● Maintain the minimum clearances from walls and other devices: –...
Page 40 Application planning 4.4 Installation location Electromagnetic compatibility (EMC) and overvoltage protection NOTICE Damage to the device Inadequately dimensioned overvoltage protection can result in severe damage to the device. Therefore ensure that the overvoltage protection is adequate (see section Connect 24 V DC power supply (Page 77)). Power loss POM4220 Lowend, POM4220 Midrange phase angle control, POM4220 Highend and POM4220 Flexible When planning and designing the cabinet cooling, take into consideration the power loss of...
Page 41 The power limit for each POM is set by the technical parameter "Current carrying capacity per output, max. for heating elements with high inrush current" (see Technical specifications (Page 205)) for each POM. Therefore, we recommend you to have Siemens AG measure radiation sources with a high inrush current Derating of fuses Note that fuses are subject to derating at high ambient temperatures, i.e.
Page 42: Double Frame Construction
Application planning 4.4 Installation location 4.4.2 Double frame construction Double frame construction The following combinations are allowed for the installation and assembly of racks: Combination Side-by-side arrangement Side-by-side arrangement – – 12 + 12 12 + 4 – 4 + 4 SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 43 Application planning 4.4 Installation location All combinations can be mounted side-by-side. The combination "4+4" and "12+12" can also be installed with only a single stacked row of fans without spacing. NOTICE • When you stack the racks, the fan in the top row must always be switched on. The user switches it on and off via a data record.
Page 44: Combined Mode Configuration
Application planning 4.4 Installation location 4.4.3 Combined mode configuration Combined mode configuration HCS4200 heating control system can be combined with POM4320 as follows: ① HCS4200 rack with 4 or 12 POM4220 ② 4 POM4320 Figure 4-2 HCS4200 combined mode, combination option 1 ①...
Page 45: Power Ratings
Application planning 4.5 Power ratings Power ratings The power ratings apply if the component HCS Rack4200 is used. Derating does not apply if the CIM4210C PROFINET is used. 4.5.1 POM4220 power rating Power rating of the POM4220 Lowend, 230 V Figure 4-4 Power rating of the POM4220 Lowend, 230 V SIPLUS HCS4200 PROFINET/PROFIBUS DP...
Page 46 Application planning 4.5 Power ratings Power rating of the POM4220 Midrange phase angle control, POM4220 Highend and POM4220 Flexible, 230 V Figure 4-5 Power rating of the POM4220 Midrange phase angle control, POM4220 Highend and POM4220 Flexible, 230 V SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 47 Application planning 4.5 Power ratings Power rating of the POM4220 Midrange phase angle control, POM4220 Highend and POM4220 Flexible, 277 V Figure 4-6 Power rating of the POM4220 Midrange phase angle control, POM4220 Highend and POM4220 Flexible, 277 V SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 48 Application planning 4.5 Power ratings Power rating of the POM4220 Highend, 400 V and 480 V Figure 4-7 Power rating of the POM4220 Highend, 400 V and 480 V SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 49 Application planning 4.5 Power ratings Power rating of the POM4220 Highend, 2-pin switching Figure 4-8 Power rating of the POM4220 Highend, 2-pin switching SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 50 Application planning 4.5 Power ratings Power rating of the POM4220, economy circuit Figure 4-9 Power rating of the POM4220, economy circuit SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 51 Application planning 4.5 Power ratings Power rating of the POM4220 Flexible, 45 V, 70 V and 110 V Figure 4-10 Power rating of the POM4220 Flexible, 45 V, 70 V and 110 V Temperature derating with double frame Note With stacked mounting of the racks a temperature derating of 10 °C is required. SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 52: Pom4320 Power Rating
Application planning 4.5 Power ratings 4.5.2 POM4320 power rating POM4320 IEC power rating Figure 4-11 POM4320 IEC power rating SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 53 Application planning 4.5 Power ratings Power rating POM4320 UL Figure 4-12 POM4320 UL power rating SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 54 Application planning 4.5 Power ratings SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 55: Installation/Mounting
Installation/mounting Requirements Safety information WARNING Dangerous voltages in the control cabinet May cause death, serious injury or damage to property Dangerous voltages may be present in the control cabinet. Before work starts on mounting and connecting the HCS4200 heating controller, you must implement safety measures to prevent any touching.
Page 56 Installation/mounting 5.2 Mounting the rack Installing a rack Install the rack in the following sequence: Figure 5-1 Installing a rack Steps Drill the threads for the M6 fixing screws in the mounting plate. The positions of the pre-fabricated mounting holes on the rack are shown in the drill hole tem- plate (see figure below).
Page 57 Installation/mounting 5.2 Mounting the rack Dimensions and distance between holes for installation on mounting plate Figure 5-2 Rack4200 for 12 POMs: Dimensions and distance between holes for installation on mounting plate Figure 5-3 HCS Rack4200 for 4 POMs: Dimensions and distance between holes for installation on mounting plate SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 58: Mounting The Fan Module
Installation/mounting 5.3 Mounting the fan module Mounting the fan module Tool You will need a Torx T10 screwdriver. Mounting the fan module The procedure for mounting the fan module is described below: Figure 5-4 Mounting the fan module Steps ① Loosen the two fastening screws on the fan module (but do not remove them) ②...
Page 59: Installing The Central Interface Module (Cim)
Installation/mounting 5.4 Installing the central interface module (CIM) Installing the central interface module (CIM) Tool You will need a Torx T10 screwdriver. Installing a central interface module The Central Interface Module is screwed directly to the rack. The mounting steps are described below: Figure 5-5 Mounting the CIM...
Page 60: Installing The I/O Module (Pm)
Installation/mounting 5.5 Installing the I/O module (PM) Installing the I/O module (PM) The CIM is equipped with a receptacle for one I/O module. Note The I/O module may only be inserted or removed when the power is off. Tool You will need a Torx T8 screwdriver. Installing an I/O module The steps for mounting an I/O module are described below: Figure 5-6...
Page 61: Mounting A Pom4220 Power Output Module
Installation/mounting 5.6 Mounting a POM4220 power output module Mounting a POM4220 power output module Tool You will need a Torx T8 screwdriver. Mounting the POM The procedure for mounting the POM is described below: Figure 5-7 Mounting the POM Steps ①...
Page 62: Mounting And Dismantling Cim4210C Profinet
Installation/mounting 5.7 Mounting and dismantling CIM4210C PROFINET Mounting and dismantling CIM4210C PROFINET Mounting CIM4210C PROFINET Figure 5-8 Installing CIM4210C Drill 4 threaded holes M6 in the mounting plate The threaded holes are shown in the section "HCS4200 components (Page 250)". ①...
Page 63: Mounting The Blanking Covers
Installation/mounting 5.8 Mounting the blanking covers Mounting the blanking covers You must cover the unused slots in the rack with blanking covers. Blanking covers are available as an accessory (Page 258). Tool You will need a Torx T8 screwdriver. Mounting the blanking cover 1.
Page 64 Installation/mounting 5.9 Double frame setup On the upper frame, fold the ribbon cable back and insert it into the plug connector. To secure it, use the spare retaining clip from the top frame. Figure 5-10 Double frame completed SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 65: Mounting A Pom4320 Power Output Module
Preparations Busbar system The mains infeed for the power output module is connected via a 3-phase busbar system. These include the following busbar systems: ● Siemens (SENTRON 60 mm) ● Wöhner (60 mm-EQUES) WARNING Dangerous voltages on the busbar system May cause death, serious injury or damage to property Dangerous voltages can be present on the busbar system.
Page 66: Adjusting The Busbar Adapter
Installation/mounting 5.10 Mounting a POM4320 power output module 5.10.1.2 Adjusting the busbar adapter Tool You need a Phillips screwdriver, size 0.6 x 3.5 mm. Adjusting the busbar adapter to the thickness of the busbar The busbar adapter of the POM can be adjusted for the following busbar thicknesses: ●...
Page 67 Installation/mounting 5.10 Mounting a POM4320 power output module Proceed as follows for each of the four fastening blocks: Steps Use the screwdriver to push out the fas- ① tening block Position the fastening block in accordance with the rail thickness (5 mm / 10 mm) Push the fastening block back until it latch- es in place.
Page 68: Mounting The Pom (Busbar Adapter)
Installation/mounting 5.10 Mounting a POM4320 power output module 5.10.1.3 Mounting the POM (busbar adapter) The mounting of the POM on the busbar is carried out without the need for tools via the POM busbar adapter. Installing the POM Figure 5-11 Installing the POM Steps ①...
Page 69: Panel Mounting
Installation/mounting 5.10 Mounting a POM4320 power output module 5.10.2 Panel mounting 5.10.2.1 POM mounting (panel mounting) Installing the Power Output Modul (POM) 1. Predrill the holes in the rear panel for mounting. The required hole spacing is shown in the diagram below. 2.
Page 70 Installation/mounting 5.10 Mounting a POM4320 power output module SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 71: Connecting
Connecting Safety information and guidelines Safety information WARNING Hazardous voltages from the mains power input or heating element feeder cables Will cause death, serious injury or damage to property Dangerous voltages may be present on mains from the supply and to heating elements. Before work starts on connecting the HCS4200 heating control system, the mains and heating element lines must be disconnected and secured against being switched on again.
Page 72 Connecting 6.1 Safety information and guidelines WARNING Electric shock hazard May cause death or serious injury • Voltages of more than 60 V can occur in the control cabinet. Suitable safety precautions preventing contact must therefore be taken during commissioning and maintenance work.
Page 73: Connecting The Protective Conductor
Connecting 6.2 Connecting the protective conductor Connecting the protective conductor WARNING Risk of electric shock Can cause death or serious injury • The protective conductor must be connected to the threaded pin indicated. • HSC4200: The cable cross-section for the protective conductor must be ≥ 10 mm •...
Page 74 Connecting 6.2 Connecting the protective conductor Connecting a protective conductor to the rack WARNING Risk of electric shock The rear panel on which the rack is mounted must be metallically conductive and grounded. If this is not the case, you must ground the frame for a second time at a mounting hole. If the rear panel is not metallically conductive and not grounded, the leakage current may be too high and there is a risk of danger to life.
Page 75 Connecting 6.2 Connecting the protective conductor Connecting a protective conductor to the CIM4210C WARNING Risk of electric shock The rear panel on which the rack is mounted must be metallically conductive and grounded. If this is not the case, you must ground the frame for a second time at a mounting hole. If the rear panel is not metallically conductive and not grounded, the leakage current may be too high and there is a risk of danger to life.
Page 76: Combined Mode With Pom4320 - Connecting System Interfaces
Connecting 6.3 Combined mode with POM4320 - Connecting system interfaces Combined mode with POM4320 - Connecting system interfaces Connecting system interface Connecting system interfaces - racks to POM Attach the connecting cable ① between the rack ② Additional POM can be con- nected with a ribbon cable to the preceding POM.
Page 77 Connecting 6.3 Combined mode with POM4320 - Connecting system interfaces Connecting system interfaces - racks to EM4315 Attach the connecting cable from the rack to the system ① interface of the EM4315. Additional POM can be con- nected with a ribbon cable ②...
Page 78: Connecting The Profinet/Profibus Fieldbus
Connecting 6.4 Connecting the PROFINET/PROFIBUS fieldbus Connecting the PROFINET/PROFIBUS fieldbus Connecting PROFINET CIM PROFINET connection X1 and X2 Connect X1 and X2 to the higher-level controller and/or the next PROFINET device using an Ethernet cable according to the PROFINET specification. Connect PROFIBUS and set the PROFIBUS address CIM PROFIBUS connection X1 Assign the PROFIBUS address using the S1 and S2 address...
Page 79: Connect 24 V Dc Power Supply
Connecting 6.5 Connect 24 V DC power supply Connect 24 V DC power supply The power supply of the Central Interface Module (CIM) is via an external 24 V DC supply. Use a power supply unit which conforms to IEC 60536, protection class III (PELV). Power supply units from the SITOP product line are suitable, for example.
Page 80 Connecting 6.5 Connect 24 V DC power supply Connect 24 V DC supply voltage on CIM CIM 24 V connection X3 The plug-in connector for the 24 V DC connection is included. Features: Push-in spring terminal with release clip • "Daisy Chain"...
Page 81: Connecting The Heating Elements And Three-Phase Line Supply
Connecting 6.6 Connecting the heating elements and three-phase line supply Connecting the heating elements and three-phase line supply 6.6.1 Connecting the heating elements and three-phase line supply Connecting the heating elements and three-phase line supply POM4220 The heating elements are connected by means of two plug connectors at X1 and X3 of the POM: ●...
Page 82 When using heating elements and radiation sources with inrush current, we recommend using Category AC 3 contactors. Note You can find information on fastening the supply line from Siemens Industry Online Support. (http://support.automation.siemens.com) SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 83 Connecting 6.6 Connecting the heating elements and three-phase line supply POM4220 Lowend Pin assignment X1 to X3 8-pin connector for power output 1...8 3-pin connector for line connection phase LX1, N, LX3 8-pin connector for power output 9...16 SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 84 Connecting 6.6 Connecting the heating elements and three-phase line supply POM4220 Midrange phase angle control and POM4220 Flexible Pin assignment X1 to X3 6-pin connector for power output 1...6 3-pin connector for line connection phase LX1, N, LX3 6-pin connector for power output 7...12 SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 85 Connecting 6.6 Connecting the heating elements and three-phase line supply POM4220 Highend Pin assignment X1 to X3 4-pin connector for power output 1...4 3-pin connector for line connection phase LX1, N, LX3 4-pin connector for power output 5...8 SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 86 Connecting 6.6 Connecting the heating elements and three-phase line supply POM4320 Position of the connections Pin assignments X1 to X6 3-pin plug for L1: Power output 1 ... 3 outgoing 3-pin plug for L2: Power output 4 ... 6 outgoing 3-pin plug for L3: Power output 7 ...
Page 87 Connecting 6.6 Connecting the heating elements and three-phase line supply Wiring diagram for three-phase system Note • If you want to have load of the three-phase supply as evenly distributed as possible, consecutively connect infeed of the POMs (X2.1 / X2.3) to the phases L1, L2 and L3. •...
Page 88: Pom4220 Lowend Block Diagram
Connecting 6.6 Connecting the heating elements and three-phase line supply 6.6.2 POM4220 Lowend block diagram POM4220 Lowend power outputs Figure 6-2 POM4220 Lowend power outputs SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 89: Block Diagram Pom4220 Midrange Phase Angle Control And Pom4220 Flexible
Connecting 6.6 Connecting the heating elements and three-phase line supply 6.6.3 Block diagram POM4220 Midrange phase angle control and POM4220 Flexible Power outputs POM4220 Midrange phase angle control and POM4220 Flexible Figure 6-3 Power outputs POM4220 Midrange phase angle control and POM4220 Flexible SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 90: Pom4220 Highend Block Diagram
Connecting 6.6 Connecting the heating elements and three-phase line supply 6.6.4 POM4220 Highend block diagram Connection between phase and neutral conductor Figure 6-4 Power outputs POM4220 Highend - connection between phase and N-conductor SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 91 Connecting 6.6 Connecting the heating elements and three-phase line supply Connection between phase and phase Figure 6-5 Power outputs POM4220 Highend - Connection between phase and phase Note The following applies to connections between phase and phase: The heating elements must be switched to the other connected phase of the module. SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 92 Connecting 6.6 Connecting the heating elements and three-phase line supply 2-pin connection between phase and neutral conductor (230 V) For 2-pin switching of the outputs, the loads must be switched via the power semiconductors from two channels. This has the following advantage: In case of a cut-off of one of the two main power semiconductors (short-circuit), operation is still possible or the load can be turned off.
Page 93 Connecting 6.6 Connecting the heating elements and three-phase line supply 2-pin connector between phase and phase (400 V) For 2-pin switching of the outputs, the loads must be switched via the power semiconductors from two channels. This has the following advantage: In case of a cut-off of one of the two main power semiconductors (short-circuit), operation is still possible or the load can be turned off.
Page 94 Connecting 6.6 Connecting the heating elements and three-phase line supply Economy circuit With an economy circuit, a 3-pole star load is connected as shown in the block diagram. Requirements: ● The three resistance values of the star load must be identical. ●...
Page 95: Block Diagram Pom4320
Connecting 6.6 Connecting the heating elements and three-phase line supply 6.6.5 Block diagram POM4320 Block diagram The following figure shows the basic wiring of the POM4320 heating control system with mains and heating element connection. The power outputs are protected internally with two fuses per power output.
Page 96: Connecting I/O Modules
Connecting 6.7 Connecting I/O modules Connecting I/O modules 6.7.1 PM4000 DI/DO Connecting the digital inputs/outputs The connection is made by means of two 18-pin plug connectors of the PM4000 DI/DO. Figure 6-10 PM4000 DI/DO pin assignment Note The connection cables are to be shielded if longer than 30 m. SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 97 Connecting 6.7 Connecting I/O modules For each connector, one pin each is available for the connection or the reintroduction of the 24 V supply voltage and the 0 V supply voltage. All 24 V and GND pins of both connectors are respectively connected so that, with consideration to the maximum current, a looping- through of the supply voltage is possible (daisy chain).
Page 98: Pm4000 U/I
Connecting 6.7 Connecting I/O modules 6.7.2 PM4000 U/I Connecting line measurement inputs Connecting to mains power is done via the 8-pin plug-in connector X1 of the PM4000 U/I. Connecting to mains voltage is done via the 6-pin plug-in connector X2 of the PM4000 U/I. WARNING Voltage hazards Danger to life...
Page 99 Connecting 6.7 Connecting I/O modules X1: Current measurement 8-pin connector with spring-loaded connection and interlock. The mating connectors are included in the scope of supply. Assignment I1 - I1 + I2 - I2 + I3 - I3 + Reserved Reserved Note The connection cable for the current measurement must not be longer than 30 m.
Page 100: Pm4000 Temperature
Connecting 6.7 Connecting I/O modules 6.7.3 PM4000 Temperature Connecting the measurement inputs The analog inputs 0...20 mA are connected by means of the 8-pin plug connector X1 of the PM4000 Temperature. The measurement inputs for temperature are connected by means of the 8-pin plug connector X2 of the PM4000 Temperature.
Page 101 Connecting 6.7 Connecting I/O modules X2: Temperature measuring inputs 8-pin connector with spring-loaded connection. The mating connectors are included in the scope of supply. 2-wire measurement Assignment Temperature channel 1 - Temperature channel 1 + Temperature channel 2 - Temperature channel 2 + Temperature channel 3 - Temperature channel 3 + Temperature channel 4 -...
Page 102 Connecting 6.7 Connecting I/O modules SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 103: Commissioning
Commissioning Requirements Before commissioning starts, the system components must be installed and wired up. Required: ● A programmable controller, e.g. SIMATIC S7 CPU or SIMOTION with PROFINET/PROFIBUS interface ● A SIPLUS HCS4200 heating controller consisting of the components: – Rack –...
Page 104: Insulation Test
Commissioning 7.3 Insulation test Insulation test POM4220 Due to the protective impedances and filter capacitors installed in the device, you must remove the following connectors from the Power Output Module (POM) before performing an insulation test on the equipment: ● Plug connectors for the line supply X2 ●...
Page 105: Configuration
The GSDML file "GSDML-V2.34-Siemens-002A-HCS4200- " can be downloaded from the Siemens Service&Support area (http://www.siemens.com/automation/service&support). If a non-Siemens PROFINET controller is used, install the GSDML file as described in the manufacturer's instructions. SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 106: Integrating The Hcs4200 Components Into The Profibus Configuration
You will need the language-specific GSD file for PROFIBUS configuration. The SIEM81C4.gsx files can be downloaded from the Siemens Service&Support area (http://www.siemens.com/automation/service&support). If a non-Siemens PROFIBUS controller is used, install the GSD file as described in the manufacturer's instructions. SIPLUS HCS4200 PROFINET/PROFIBUS DP...
Page 107: Device Configuration And Configuration Parameters In The Tia Portal
Configuration 8.3 Device configuration and configuration parameters in the TIA Portal Device configuration and configuration parameters in the TIA Portal 8.3.1 Device configuration PROFINET HCS4200 Device configuration In the case of PROFINET, the structure of the hardware is mirrored in the TIA device configuration: POM 1 POM 2...
Page 108: Device Configuration Profinet Hcs4200 Combination Mode
Configuration 8.3 Device configuration and configuration parameters in the TIA Portal 8.3.2 Device configuration PROFINET HCS4200 combination mode Device configuration In the case of PROFINET, the structure of the hardware is mirrored in the TIA device configuration: Table 8- 1 Configuration using a 4x rack POM422 POM4220...
Page 109: Profibus Device Configuration
Configuration 8.3 Device configuration and configuration parameters in the TIA Portal 8.3.3 PROFIBUS device configuration Device configuration in the TIA Portal In the case of PROFIBUS, the structure of the hardware is mirrored in the device configuration of the TIA Portal as follows: POM 1 POM 2 POM 3...
Page 110: Configuration Parameters
Configuration 8.3 Device configuration and configuration parameters in the TIA Portal 8.3.4 Configuration parameters 8.3.4.1 Configuration parameters for CIM and POM The configuration parameters are directly assigned to the respective modules and are set during device configuration. They are transferred automatically on start-up and during re- parameterization.
Page 111 Configuration 8.3 Device configuration and configuration parameters in the TIA Portal Configuration parameters POM4220 Flexible Description Value range Control type Half-wave control (default) • (setting once per POM) Rated voltage 230/277 V (default) • 110 V • 70 V • 45 V •...
Page 112 Configuration 8.3 Device configuration and configuration parameters in the TIA Portal Configuration parameters POM4220 Highend Description Value range Control type Half-wave control (default) • (setting once per POM) Half-wave control with soft start version 1 • Half-wave control with soft start version 2 •...
Page 113 Configuration 8.3 Device configuration and configuration parameters in the TIA Portal Note Normalizing the total power • When connecting the load between phase and N-conductor, the power ratings to be configured must be normalized to 230 V. • When connecting the load between phase and phase, the power ratings to be configured must be normalized to 400 V.
Page 114: Configuration Parameters For I/O Modules
Configuration 8.3 Device configuration and configuration parameters in the TIA Portal 8.3.4.2 Configuration parameters for I/O modules The configuration parameters are directly assigned to the respective I/O modules and are set during device configuration. They are transferred on start-up and during re-parameterization. PM4000 Temperature parameters Description Value range...
Page 115 Configuration 8.3 Device configuration and configuration parameters in the TIA Portal PM4000 DI/DO parameters Description Value range Digital channel 9 Input (default) • … Output • Digital channel 16 Output 1 Response to errors Shutdown (default) • … Keep last value •...
Page 116: Software Tools For Commissioning Support
Configuration 8.4 Software tools for commissioning support Software tools for commissioning support 8.4.1 Overview of tools for commissioning support Listed below are the tools that can provide support with configuration and commissioning. SIMATIC WinCC A library in the TIA Portal for SIMATIC WinCC is available for integration in an HMI system. This library contains a specific number of channels and fields;...
Page 117: Configuration Control (Option Handling)
Configuration 8.5 Configuration control (option handling) PRONETA SIEMENS PRONETA PC-based software tool that is provided free-of-charge, which simplifies the commissioning of PROFINET systems by performing the following tasks: ● Topology overview that automatically scans PROFINET and displays all connected components. This overview can be exported in the form of a device list. You have the option of "Initializing"...
Page 118 Configuration 8.5 Configuration control (option handling) Operating principle of configuration control You can use the configuration control to operate different expansion levels of a series machine with a single configuration of the HCS. ● A station master is configured in a project (maximum configuration). The station master comprises all modules needed for all possible plant parts of a modular standard machine.
Page 119: Configuring
Configuration 8.5 Configuration control (option handling) 8.5.2 Configuring Requirements Configuration control only works with PROFINET. ● You need a CIM4210 PROFINET version V2.1 and higher. Required steps When configuring the CIM4210 in STEP 7 (TIA Portal), enable the "Configuration control on" parameter.
Page 120: Control Data Record
Configuration 8.5 Configuration control (option handling) 8.5.3.2 Control data record Operating principle You define a control data record 196 V1.0, which includes a slot assignment for the configuration control of an HSC. The control data record can also be read back. The control data record is only processed with configured configuration control;...
Page 121: Feedback Data Record
Configuration 8.5 Configuration control (option handling) Control data record The table below shows the structure of a control data record with explanations of the individual elements. The control data record can also be read back. Table 8- 4 Structure of the simplified control data record V1.0 Byte Element Code...
Page 122 Configuration 8.5 Configuration control (option handling) Rules Observe the following rules: ● The feedback data record refers to the configured station configuration and always includes the maximum configuration limits, which is 25 modules. ● Partial reading of the feedback data record is not possible. ●...
Page 123: Transferring Control Data Record In The Startup Program Of The Cpu
Configuration 8.5 Configuration control (option handling) 8.5.3.4 Transferring control data record in the startup program of the CPU Required steps Transfer the created control data record 196 to the CIM using the WRREC (Write data record) instruction. To verify the configuration, the feedback data record 197 can be queried by the CIM with the RDREC instruction (read data).
Page 124 Configuration 8.5 Configuration control (option handling) Parameters of the RDREC instruction Below, you will find explanations of individual parameters of the WRREC instruction which you must supply with specific values in the configuration control context. You can find additional information on the WRREC instruction in the STEP 7 online help. Hardware identifier INDEX Data record number: 197 (decimal)
Page 125: Behavior During Operation
Configuration 8.5 Configuration control (option handling) 8.5.3.5 Behavior during operation Response when modules are missing If modules are entered as not present in the control data record, the automation system behaves as follows: ● Modules designated as not present in the control data record do not supply diagnostics and their status is always OK.
Page 126: Examples Of Configuration Control
Configuration 8.5 Configuration control (option handling) 8.5.4 Examples of configuration control 8.5.4.1 Station master HCS4200 Station master HCS4200 In the following a station master, comprising an CIM4210, PM Temp, two POM4220 low-end and POM4220 mid-range each, is configured. Figure 8-2 Station master HCS4200 With configuration control, the following station options are derived from the station master: Station option with no PM...
Page 127 Configuration 8.5 Configuration control (option handling) The associated control data record DS196 must be pre-assigned as follows: Byte Element Code Description Block length 4+25 Header Block ID Version Version Slot 1 of station master PM is not inserted in the station options Slot 2 of station master POM available...
Page 128 Configuration 8.5 Configuration control (option handling) Station option with no POMs Figure 8-4 Station option with no POMs The associated control data record DS196 must be pre-assigned as follows: Byte Element Code Description Block length 4 + 25 Header Block ID Version Version Slot 1 of station master...
Page 129 Configuration 8.5 Configuration control (option handling) If there are no errors, the feedback data record DS197 contains the following entries: Byte Element Code Description Block length 4 + 50 Header Block ID Version Version Slot 1 of station master Module is actually available Slot 2 of station master Module is actually available Slot 3 of station master...
Page 130: Station Master Hcs4200 Combined Mode
Configuration 8.5 Configuration control (option handling) 8.5.4.2 Station master HCS4200 combined mode Station master HCS4200 combined operation In the following a station master is configured comprising an CIM4210, one POM4220 low- end and one POM4220 mid-range each, two POM4320s. Figure 8-5 Station master HCS combi With configuration control, the following station option was derived from the station master: Station option with no POMs...
Page 131 Configuration 8.5 Configuration control (option handling) The associated control data record DS196 must be pre-assigned as follows: Byte Element Code Description Block length 4 + 25 Header Block ID Version Version Slot 1 of station master PM is not available Slot 2 of station master POM available Slot 3 of station master...
Page 132 Configuration 8.5 Configuration control (option handling) SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 133: Functions
Functions Overview of functions The table below shows which functions are available for the different POM versions. Function POM4220 POM4220 POM4220 POM4320 Lowend, Midrange Highend Flexible phase angle control Half-wave control Phase angle control Defined soft start (fixed number of half-waves) Adaptive soft start Explicit switch-on of heating Time-delayed startup of the channels...
Page 134: Status And Actual Displays
Functions 9.2 Status and actual displays Status and actual displays You can obtain information about the current state of the device/system/process as follows: Operating status display via LEDs The LEDs on the Central Interface Module (CIM) as well as on the Power Output Module (POM) provide information about the current operating status of the device or the heating system.
Page 135 Functions 9.3 Power output control Depending on the specified setpoint, the power outputs are controlled with an equal number of positive and negative half-waves (reference value: 200 half-waves). To avoid excessively high inrush currents, the power outputs are switched on time-delayed. See Switch on heating (Page 137).
Page 136: Phase Angle Control
Functions 9.3 Power output control 9.3.2 Phase angle control The control mode phase angle control can be parameterized for controlling the heating elements. Compared to "zero-point switching", phase angle control has several advantages, such as even heat dissipation and prevention of flickering of emitters with low setpoints. This parameterization is performed for each POM and applies to all channels of the POM.
Page 137: Soft Starting Function
Functions 9.3 Power output control 9.3.3 Soft starting function Operating principle Soft starting can be parameterized for activating the channels in order to control loads with a high inrush current. This parameterization is performed for each POM and applies to all channels of the POM.
Page 138 Functions 9.3 Power output control Defined soft start The soft start occurs with a fixed number of half-waves. While with phase angle control, this number is always constant (depending on the choice of version), for phase angle control, the soft start is already ended on reaching the setpoint. The following versions can be configured in order to adapt to the conditions of the application: Soft start version...
Page 139: Switch On Heating
Functions 9.3 Power output control 9.3.4 Switch on heating Switch on heating To control and diagnose the power outputs, the heating must first be activated. This is done via the cyclic data. Heating status Description Channels are activated Channels are deactivated. Time-delayed channel start-up when switching on heating To reduce the load on the supply system to a minimum, the power outputs are always switched on in sequence upon start-up.
Page 140: Channel Control Via Fields
Functions 9.3 Power output control 9.3.7 Channel control via fields It is possible to control the channels via fields. For this, it is necessary to combine the channels into fields, and to assign setpoints for channels and fields. Operating modes The operating mode can be pre-selected via the cyclic data.
Page 141: Line Voltage Compensation
Functions 9.3 Power output control 9.3.8 Line voltage compensation Line voltage compensation Line voltage compensation makes it possible to achieve a balanced output on the power outputs, even when the voltage deviates from normal values. The function can be switched on and off by the user in the cyclic data.
Page 142: Power Control
Functions 9.3 Power output control 9.3.9 Power control Operating principle With phase control, the setpoint specification does not occur with values between 0 and 100%, but rather as an output value between 0 and 9600 W. Note Output control cannot be used with an economy circuit. The output control can be combined with the control types half-wave control and phase angle control as well as with all soft start options.
Page 143: Behavior Of The Power Outputs
Functions 9.3 Power output control 9.3.10 Behavior of the power outputs Parameterizable response The response of the power outputs to an interruption in communication with the higher-level controller can be defined. For each power output, the following can be parameterized: ●...
Page 144: Digital Inputs/Outputs
Functions 9.4 Digital inputs/outputs Digital inputs/outputs Note A PM4000 DI/DO must be available for the processing of digital inputs/outputs. No links of any kind to the functionality of the heating control are available. Digital outputs The PM4000 DI/DO provides 8 digital outputs that the user can control directly. What is more, 8 further digital outputs are available if no digital inputs are used (configurable).
Page 145: Recording Of Analog Measured Line Values
Functions 9.5 Recording of analog measured line values Recording of analog measured line values 9.5.1 Recording of analog measured line values with PM4000 U/I Note For recording analog measured line values, a PM4000 U/I must be available. Line current Three inputs are available for recording measured current values. lL1, lL2, and lL3 can be connected.
Page 146: Recording Of Analog Measured Line Values With Pom4220 Highend
Functions 9.5 Recording of analog measured line values Line power The same applies for the line power as for the line current: The measured value refers to the output value of the current converter. The user him/herself must determine the measured line value of the primary side (transformation ratio of current converter).
Page 147: Recording Of Analog Measured Values
Functions 9.6 Recording of analog measured values Recording of analog measured values Note For the recording of analog measured values a PM4000 U/I Temperature must be available. No links of any kind to the functionality of the heating control are available. Analog inputs 0 ...
Page 148: Monitoring Functions
Functions 9.7 Monitoring functions Monitoring functions 9.7.1 Monitoring phase connection POM4220 The two line voltage connections are monitored as to whether or not a phase is connected. If one phase is not connected, an error message is generated (see section Fault reporting through diagnostics data (Page 180)) and heating stops for this phase.
Page 149: Line Supply Voltage Monitoring
Functions 9.7 Monitoring functions 9.7.3 Line supply voltage monitoring Line voltage monitoring The POM power output modules can be operated in TN systems and TT systems. The permitted line voltage range depends on the POM used. If the voltage lies outside the admissible range, an error message will be generated (see section Manufacturer-specific error codes (Page 175)) and heater operation stops.
Page 150: Monitoring Of The 24 V Dc Supply Voltage
Functions 9.7 Monitoring functions Line voltage monitoring POM4220 Lowend, POM4220 Midrange phase angle control and POM4220 Flexible The monitoring function is only available for these modules if a PM U/I is plugged in. Permitted line voltage range: ● POM4220 Lowend: 207 V to 253 V AC ●...
Page 151: Frequency Monitoring
Functions 9.7 Monitoring functions 9.7.5 Frequency monitoring Frequency monitoring The frequency of the applied line voltage is automatically detected and monitored. The frequency value can be read by the user. Frequency Permitted range 50 Hz 47 Hz to 55 Hz 60 Hz 55 Hz to 63 Hz Frequency fault...
Page 152: Monitoring Power Channels
Functions 9.7 Monitoring functions Heat dissipation via POM4220 fan To achieve even heat distribution, a fan can be optionally mounted externally on the rack. The fan is controlled depending on the internal temperature. For the performance profile of the Power Output Module (POM) with and without a fan, refer to Section POM4220 power rating (Page 43).
Page 153: Monitoring Power Channels With Loads Connected In Parallel
Functions 9.7 Monitoring functions Reporting of channel errors Error states are only reported when the heater is switched on (Switch on heating (Page 137)). The only exception is the "Triac breakdown" error. This error is always reported regardless of the heater status. Suppression of channel errors By default, errors are diagnosed and reported for all power outputs/channels.
Page 154: Total Current Monitoring
Functions 9.7 Monitoring functions 9.7.9 Total current monitoring Channel total current The aggregate current per power output is monitored. If the measured current is above the permitted operating range in normal operation (not startup after heating on), an error message "current load too high" is issued. The output can still be controlled, however. Phase total current The aggregate current over all power outputs of a phase is monitored.
Page 155: Monitoring Of Output Control
Functions 9.7 Monitoring functions Displayed and actual fault current WARNING Risk of electric shock May cause death or serious injury The fault current is the current value averaged over 200 half-waves in case of half-wave control. Due to the pulse pattern of semi-wave control, the fault current in individual semi- waves may be higher than the displayed fault current.
Page 156 Functions 9.7 Monitoring functions SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 157: Communications
Communications The information provided in the section "Communication" refers to Siemens SIMATIC S7 controllers, but this also applies to other controllers with PROFINET/PROFIBUS due to the standardized PROFINET/PROFIBUS communication. 10.1 Cyclic data exchange 10.1.1 Cyclic output data Cyclic data exchange between the heating control system and the S7 takes place via the process/I/O address area of the CPU.
Page 158 Communications 10.1 Cyclic data exchange Cyclic output data for POM4220 Low end Byte Description Power output 1 setpoint Power output 2 setpoint Power output 3 setpoint Power output 4 setpoint Power output 5 setpoint Power output 6 setpoint Power output 7 setpoint Power output 8 setpoint Power output 9 setpoint Power output 10 setpoint...
Page 159 Communications 10.1 Cyclic data exchange Cyclic output data for POM4220 Flexible Byte Meaning Power output 1 setpoint Power output 2 setpoint Power output 3 setpoint Power output 4 setpoint Power output 5 setpoint Power output 6 setpoint Power output 7 setpoint Power output 8 setpoint Power output 9 setpoint Power output 10 setpoint...
Page 160 Communications 10.1 Cyclic data exchange Cyclic output data for POM4320 Byte Description Power output 1 setpoint Power output 2 setpoint Power output 3 setpoint Power output 4 setpoint Power output 5 setpoint Power output 6 setpoint Power output 7 setpoint Power output 8 setpoint Power output 9 setpoint Cyclic output data for PM4000 Temperature...
Page 161: Cyclic Input Data
Communications 10.1 Cyclic data exchange 10.1.2 Cyclic input data Cyclic data exchange between the heating control system and the S7 takes place via the process/I/O address area of the CPU. The cyclic data can be addressed in the S7 through the process image or I/O commands.
Page 162 Communications 10.1 Cyclic data exchange Cyclic input data POM4220 Midrange phase angle control Byte Description Power output 1 actual value Power output 2 actual value Power output 3 actual value Power output 4 actual value Power output 5 actual value Power output 6 actual value Power output 7 actual value Power output 8 actual value...
Page 163 Communications 10.1 Cyclic data exchange Cyclic input data for POM4220 Highend Byte Description 0, 1 Power output 1 actual value 2, 3 Power output 2 actual value 4, 5 Power output 3 actual value 6, 7 Power output 4 actual value 8, 9 Power output 5 actual value 10, 11...
Page 164 Communications 10.1 Cyclic data exchange Cyclic input data for CIM PM4000 Temperature Byte Description 0, 1 Analog channel 1 (value in mA with two decimal places) 2, 3 Analog channel 2 (value in mA with two decimal places) 4, 5 Analog channel 3 (value in mA with two decimal places) 6, 7 Analog channel 4 (value in mA with two decimal places)
Page 165: Acyclic Data Exchange
Communications 10.2 Acyclic data exchange 10.2 Acyclic data exchange Addressing System function blocks are available for SIMATIC S7 for writing and reading this data. The following data is transferred for addressing: Index Dataset number TIA Portal: Hardware identification of the hardware module (DP/PROFINET IO) •...
Page 166: Acyclic Output Data
Communications 10.2 Acyclic data exchange 10.2.1 Acyclic output data Data record 100 "Field type 1" The data set describes an HCS function and addresses the HCS. Byte Description 0, 1 Start channel for field 1 2, 3 End channel for field 1 124,125 Start channel for field 32 126,127 End channel for field 32 Using this dataset, fields of type 1 can be defined.
Page 167 Communications 10.2 Acyclic data exchange Data record 101 to 132 "Field type 2" The data sets describe an HCS function and address the HCS. Byte Description 0, 1 Number of channel 1 of field (dataset number minus 100) Number of channel 2 of field (dataset number minus 100) …...
Page 168 Communications 10.2 Acyclic data exchange Data set 151 "Standby field value" The data set describes an HCS function and addresses the HCS. Byte Description Setpoint for field 1 Setpoint for field 2 Setpoint for field 32 Definition is via an array [1..32] with one element of type "Byte". The field number corresponds to the array index.
Page 169 Communications 10.2 Acyclic data exchange Data record 160 "Control of internal fans" The data set describes an HCS function and addresses the HCS. Byte Description Control of internal fans 0: Temperature controlled internally (default) 1: All fans are switched on 1 ...
Page 170 Communications 10.2 Acyclic data exchange Data record 2 "POM4220 Highend configuration data" The data set describes a function of the POM4220 Highend and addresses one POM. Byte Description 0, 1 Total power for channel 1 2, 3 Maximum permitted deviation from total power for channel 1 4, 5 Total power for channel 2 6, 7...
Page 171: Acyclic Input Data
Communications 10.2 Acyclic data exchange Data record 50 "Direct switching of the outputs" The data set describes an HCS function and addresses the HCS. Byte Meaning 0 ... 25 !SETPOINT WITHOUT TRIGGER! This data set can be used to disable the time scale with which the setpoints are activated in the HCS (see section Half-wave control (Page 132)).
Page 172 Communications 10.2 Acyclic data exchange Data record 151 "Standby field value" One dataset of the maximum possible length (32 fields) is always returned. Setpoint 0 is entered for unused fields. Dataset 152 "Channels without diagnostic alarm" The data returned is the data of the channels actually available that belong to the POMs used.
Page 173 Communications 10.2 Acyclic data exchange Data record 200 "Measured values" (HCS4200 combined mode and HCS4200 with POM4220 Highend) The data set describes an HCS function and addresses the HCS. Byte Description Data POM 1 Internal temperature Reserved 2, 3 Frequency (to one decimal place) 4, 5 Voltage measured value L12/LX1 (with one decimal place)
Page 174 Communications 10.2 Acyclic data exchange PROFIBUS: Definition of the POM versions is via an array [1…12] with one element of type "Structure". The POM number corresponds to the array index. The length of the data record corresponds to the number of POMs used. The entry for CIM with I/O module is always available, even if the I/O module is not plugged in.
Page 175 Communications 10.2 Acyclic data exchange Data record 203 "Measured values" (HCS4200 with POM4220 Highend) The data set describes a function of the POM4220 Highend and addresses one POM. Byte Description 0, 1 Current channel 1 (in [A] with two decimal places) …...
Page 176: Transfer Of Diagnostic Alarms To The Controller
Communications 10.3 Transfer of diagnostic alarms to the controller 10.3 Transfer of diagnostic alarms to the controller 10.3.1 Transferring diagnostic alarms to the controller: PROFINET Diagnostics alarms Diagnostics alarms are transferred as diagnostic interrupts using the channel diagnostics (identifier 8000h) as the diagnostic type. The PROFINET device identification number is required for identifying a diagnostic interrupt.
Page 177: Transferring Diagnostic Alarms To The Controller: Profibus
Communications 10.3 Transfer of diagnostic alarms to the controller 10.3.2 Transferring diagnostic alarms to the controller: PROFIBUS Diagnostics alarms Diagnostic alarms are transferred as diagnostic interrupts. The PROFIBUS device identification number is required for identifying a diagnostic interrupt. The HCS4200 has the identification number 81C4. The evaluation in SIMATIC is performed via I/O_FLT1 (OB82) and RALRM (SFB54).
Page 178 Communications 10.3 Transfer of diagnostic alarms to the controller Error codes POM Error code Description POM4220 POM4220 POM4220 POM4320 (hex) Lowend Midrange Highend phase angle control POM4220 Flexible 5101 Communication error on HCS bus ✓ ✓ ✓ ✓ 5104 Channel fault: ✓...
Page 179 Communications 10.3 Transfer of diagnostic alarms to the controller Special features of POM 4220 Highend: Connection type "2-pin switching" Error code Meaning Description 5104 Channels 1 to 4 Both Triacs are fused The error message is generated via channels 1 to 4. Channels 5 to 8 Exactly one Triac has fused The error message is generated...
Page 180 Communications 10.3 Transfer of diagnostic alarms to the controller PM error codes Error code Description PM Tem- PM DI/DO PM U/I (hex) perature 0001 Short-circuit – ✓ – 0006 Wire break ✓ ✓ – 0007 Measurement range, high limit exceeded ✓...
Page 181: Process And System Messages, Error Handling
Process and system messages, error handling 11.1 Central Interface Module (CIM) 11.1.1 LED operating display for CIM The device has 3 LEDs on the front: The LEDs provide information about the operating state of the device or system. Meaning of LEDs READY HEATING ON ERROR...
Page 182: Power Output Module (Pom)
Process and system messages, error handling 11.2 Power Output Module (POM) 11.2 Power Output Module (POM) 11.2.1 LED operating display for POM The device has 3 LEDs on the front: The LEDs provide information about the operating state of the device or system. Meaning of LEDs READY HEATING ON...
Page 183 Process and system messages, error handling 11.2 Power Output Module (POM) Causes of errors and possible remedies Error Description Possible causes and solutions code 5104 Channel fault: Triac break- Triac is defective ⇒ Return POM • down "Breakdown" means the triac is defective and conducts continuously even without being activated.
Page 184: I/O Modules
5119 Channel fault: Check heating element and, if needed, have looked at • Adaptive soft start cannot be by Siemens ended 11.3 I/O modules LED status display The I/O module has 2 LEDs on the front. The LEDs provide information about the operating state of the device or system.
Page 185 Process and system messages, error handling 11.3 I/O modules Causes of errors and possible remedies Error code Description Possible causes and solutions 0001 Short-circuit Switch off the machine. • 0006 Wire break Check cabling and rectify fault • 0011 No supply voltage Restart •...
Page 186 Process and system messages, error handling 11.3 I/O modules SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 187: Service And Maintenance
Service and maintenance 12.1 Maintenance work The following work must be carried out at regular intervals to guarantee smooth operation of the device. Maintenance work Fan module Check regularly that the fan is functional. Remove dust deposits with a cleaning brush and vacuum cleaner.
Page 188 Service and maintenance 12.2 Firmware update Observe the following information when updating the firmware: Requirements The following conditions must be met so that you can carry out an update: Connect the PC to an Ethernet connection X1 or X2 on the CIM. Either an IP address must be assigned to the Central Interface Module (delivery state 0.0.0.0) or the CIM must be in operation on a PROFINET CPU (IP address from PROFINET configuration).
Page 189: Profibus Firmware Update
Service and maintenance 12.2 Firmware update 12.2.2 PROFIBUS firmware update Delivery condition The current firmware version is already loaded on the module when the HCS4200 is shipped. Firmware update If required, a PC tool and the necessary update files for updating the firmware are available to you at Customer Support .
Page 190: Fuse Replacement
Service and maintenance 12.3 Fuse replacement 12.3 Fuse replacement Safety guidelines WARNING Danger from electrical voltages May cause death or serious injury • Before changing a fuse, you must isolate the load circuit from the supply. • Before working on the heating control system or the connected components, ensure the system is disconnected.
Page 191 Service and maintenance 12.3 Fuse replacement Position of fuses on the board Figure 12-1 Position of fuses on the board Checking and changing fuses Note Electronic components are fitted to the rear of the board. When replacing fuses, ensure that these components are not damaged.
Page 192: Pom4320 Fuse Replacement
Service and maintenance 12.3 Fuse replacement Reinstall the POM Proceed as described in Section Mounting a POM4220 power output module (Page 59). Re-commissioning the device Proceed as described in Section Commissioning (Page 101). See also Ordering data (Page 258) 12.3.2 POM4320 Fuse Replacement Removing the fuse board To replace the channel fuses, the board on which the fuse to be replaced is located must be...
Page 193 Service and maintenance 12.3 Fuse replacement Proceed as follows: Figure 12-2 Removing the fuse board Steps ① Loosen the two screws on the top and bottom of the fuse module ② Unlatch retainer ③ Remove board Place board on an ESD-compatible surface SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 194 Service and maintenance 12.3 Fuse replacement Position of fuses on the board Figure 12-3 Position of fuses on the board You can find the assignment of the fuses to the control channels in the block diagram (Page 93). SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 195 Service and maintenance 12.3 Fuse replacement Checking and changing fuses Note Electronic components are fitted to the rear of the board. When replacing fuses, ensure that these components are not damaged. 1. Check for ruptured and defective fuses (refer to fault information in the section "Diagnostics data") 2.
Page 196: Replace Fan
Service and maintenance 12.4 Replace fan 12.4 Replace fan Safety guidelines WARNING Electric shock hazard The device is energized. Before you begin to replace components, you must: • Switch off the power supply to the busbar system and secure it against reconnection. •...
Page 197 Service and maintenance 12.4 Replace fan Dismantling the fan module Proceed as follows to dismantle the fan module: Figure 12-4 Dismantling the fan module Steps Remove the fan connector • Recommendation: Pulling directly at the cable makes it easier to remove the ①...
Page 198: Pom4320 And Cim4210C Profinet - Replacing Fans
Service and maintenance 12.4 Replace fan 12.4.2 POM4320 and CIM4210C PROFINET – Replacing fans Tool You require a slotted screwdriver, size 0.4 x 2.5 mm (blade width x blade length) for levering out the plastic rivets. Replacing the fan Proceed as follows to replace the fan: Figure 12-5 Replacing the fan Procedure for removing the fan...
Page 199: Replacing A Power Output Module (Pom)
Service and maintenance 12.5 Replacing a power output module (POM) Procedure for installing the new fan Position the new fan on the device ① Insert the two plastic rivets of the fan Insert sleeve • Push in pin • Place fan grille on the new fan ②...
Page 200: Replacing The Pom4220
Service and maintenance 12.5 Replacing a power output module (POM) 12.5.2 Replacing the POM4220 Tool ● You will need a Torx T8 screwdriver. Preparations Remove all connectors from the POM before dismantling the POM. Note To unlock, press down the two levers on the sides of the plug connectors. Dismantling the POM Figure 12-6 Dismantling the POM...
Page 201: Replacing The Pom4320
Service and maintenance 12.5 Replacing a power output module (POM) Steps ① Unscrew the two fixing screws on the POM ② ③ Loosen POM with the help of the ejection lever and pull out the POM Place POM on an ESD-compatible surface. NOTICE Damage to the POM The POM may be damaged during removal by tilting.
Page 202 Service and maintenance 12.5 Replacing a power output module (POM) Dismantling the POM (busbar mounting) Figure 12-7 Dismantling the POM Steps ① From the front, insert a screwdriver in the opening in the busbar adapter The button on the top of the busbar adapter must click upwards. ②...
Page 203: Replacing The Central Interface Module (Cim)
Service and maintenance 12.6 Replacing the Central Interface Module (CIM) 12.6 Replacing the Central Interface Module (CIM) Requirements ● The AC power supply is disconnected from the supply at the mounting location of the device and secured against switching on again. ●...
Page 204: Replacing An I/O Module
Service and maintenance 12.7 Replacing an I/O module 12.7 Replacing an I/O module Requirement ● The AC power supply must be disconnected from the supply at the mounting location of the device and secured against switching on again. ● The 24 V DC supply voltage must be disconnected. Preparations Remove all connectors from the PM before dismantling the I/O module.
Page 205: Recycling And Disposal
Service and maintenance 12.8 Recycling and disposal 12.8 Recycling and disposal Note The POM and CIM modules of the HCS heating control system fulfill the requirements RoHS-II and REACH. Due to the low-pollutant components, the components are recyclable and must be recycled in accordance with Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE).
Page 206 Service and maintenance 12.8 Recycling and disposal SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 207: Technical Specifications
Technical specifications 13.1 Technical specifications for Rack4200 Article number 6BK1942-0BA00-0AA0 6BK1942-0AA00-0AA0 General information Product type designation RACK4200 for 4 POMs Rack4200 for 12 POMs Installation type/mounting Mounting type Control cabinet backplane Mounting position Horizontal Type of ventilation Self ventilation or forced ventilation Hardware configuration Type of power output connectable POM4220...
Page 208 Technical specifications 13.1 Technical specifications for Rack4200 Article number 6BK1942-0BA00-0AA0 6BK1942-0AA00-0AA0 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.
Page 209: Technical Specifications Cim4210
Technical specifications 13.2 Technical Specifications CIM4210 13.2 Technical Specifications CIM4210 Article number 6BK1942-1AA00-0AA0 6BK1942-1BA00-0AA0 General information Product type designation CIM4210 PROFINET CIM4210 PROFIBUS Installation type/mounting Mounting type Screw mounting to rack Mounting position vertical Type of ventilation Forced ventilation Supply voltage Type of supply voltage Rated value (DC) 24 V...
Page 210 Technical specifications 13.2 Technical Specifications CIM4210 Article number 6BK1942-1AA00-0AA0 6BK1942-1BA00-0AA0 Interfaces Interfaces/bus type PROFINET IO PROFIBUS DP PROFIBUS DP 12 Mbit/s Transmission rate, max. • 9-pin sub D socket Design of electrical connection of • PROFIBUS interface Supports protocol for PROFINET IO 100 Mbit/s Transmission rate, max.
Page 211 Technical specifications 13.2 Technical Specifications CIM4210 Article number 6BK1942-1AA00-0AA0 6BK1942-1BA00-0AA0 Standards, approvals, certificates Reference designation according to DIN EN 81346-2 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min.
Page 212: Technical Specifications Cim4210C
Technical specifications 13.3 Technical Specifications CIM4210C 13.3 Technical Specifications CIM4210C Article number 6BK1942-1AA00-0AA1 Installation type/mounting Mounting type Backplane mounting Mounting position vertical Type of ventilation Self-ventilation Supply voltage Type of supply voltage Rated value (DC) 24 V Relative negative tolerance 20 % Relative positive tolerance 20 %...
Page 213 Technical specifications 13.3 Technical Specifications CIM4210C Article number 6BK1942-1AA00-0AA1 Interrupts/diagnostics/status information Number of status displays LED status display LED green = ready, LED yellow = heating on/off, LED red = error display Isolation Overvoltage category Degree of pollution EMC interference emission Limit value in accordance with IEC 61000-6- 4:2007 + A1:2011 Electrostatic discharge acc.
Page 214 Technical specifications 13.3 Technical Specifications CIM4210C Article number 6BK1942-1AA00-0AA1 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.
Page 215: Technical Specifications Of Pom
Technical specifications 13.4 Technical specifications of POM 13.4 Technical specifications of POM 13.4.1 Technical specifications of POM4220 POM4220 Lowend and POM4220 Midrange phase angle control Article number 6BK1942-2AA00-0AA0 6BK1942-2CA00-0AA1 General information Product type designation POM4220 Lowend POM4220 mid-range phase control Installation type/mounting Mounting type Screw mounting to rack...
Page 216 Technical specifications 13.4 Technical specifications of POM Article number 6BK1942-2AA00-0AA0 6BK1942-2CA00-0AA1 Input voltage Design of the power supply Power supply via rack Power Active power input, max. Power electronics Type of load Ohmic load Type of control of the heating elements Half-wave control Half-wave control, phase control and soft start...
Page 217 Technical specifications 13.4 Technical specifications of POM Article number 6BK1942-2AA00-0AA0 6BK1942-2CA00-0AA1 Heating power Number of digital outputs • Number of heating elements per • output, max. 230 V Output voltage for heating power • 277 V 2nd output voltage for heating pow- •...
Page 218 Technical specifications 13.4 Technical specifications of POM Article number 6BK1942-2AA00-0AA0 6BK1942-2CA00-0AA1 Interfaces Interfaces/bus type system interface Interrupts/diagnostics/status information Number of status displays LED status display LED green = ready, LED yellow = heating on/off, LED red = error display, LED red = error for each channel Diagnostics function Voltage diagnostics Diagnostic messages...
Page 219 Technical specifications 13.4 Technical specifications of POM Article number 6BK1942-2AA00-0AA0 6BK1942-2CA00-0AA1 EMC interference emission Limit value in accordance with IEC 61000-6-4:2007 + A1:2011 Electrostatic discharge acc. to IEC 4 kV contact discharge / 8 kV air discharge 61000-4-2 Field-related interference acc. to IEC 10 V/m (80 ...
Page 220 Technical specifications 13.4 Technical specifications of POM Article number 6BK1942-2AA00-0AA0 6BK1942-2CA00-0AA1 Altitude during operation relating to sea level 2 000 m Installation altitude above sea level, • max. Relative humidity 95 % Operation at 25 ℃, max. • 50 %; 95 % at 25 °C, decreasing linearly to 50 % at 50 Operation at 50 ℃, max.
Page 221 Technical specifications 13.4 Technical specifications of POM POM4220 Highend and POM4220 Flexible Article number 6BK1942-2DA00-0AA0 6BK1942-2FA00-0AA0 General information Product type designation POM4220 High-end POM4220 Flexible Installation type/mounting Mounting type Screw mounting to rack Mounting position vertical Type of ventilation Self ventilation or forced ventilation Supply voltage Type of supply voltage Rated value (AC)
Page 222 Technical specifications 13.4 Technical specifications of POM Article number 6BK1942-2DA00-0AA0 6BK1942-2FA00-0AA0 Connection method Connector, 3-pole with spring-loaded connection Design of electrical connection for • supply voltage 1x (0.75 ... 16 mm²) – Connectable conductor cross- sections, solid 1x (0.75 ... 16 mm²) –...
Page 223 Technical specifications 13.4 Technical specifications of POM Article number 6BK1942-2DA00-0AA0 6BK1942-2FA00-0AA0 Setpoint input Percent Watts Heating power Number of digital outputs • 5; Recommended, de- Number of heating elements per • pends on tolerance of heat- output, max. ing elements 230 V Output voltage for heating power •...
Page 224 Technical specifications 13.4 Technical specifications of POM Article number 6BK1942-2DA00-0AA0 6BK1942-2FA00-0AA0 Interfaces Interfaces/bus type system interface Interrupts/diagnostics/status information Number of status displays LED status display LED green = ready, LED yellow = heating on/off, LED red = error display, LED red = error for each channel Diagnostics function Voltage and current diag- Voltage diagnostics...
Page 225 Technical specifications 13.4 Technical specifications of POM Article number 6BK1942-2DA00-0AA0 6BK1942-2FA00-0AA0 Potential separation Design of electrical isolation Optocoupler and/or protective impedance between main circuit and PELV between the outputs Isolation Overvoltage category Degree of pollution EMC interference emission Limit value in accordance with IEC 61000-6-4:2007 + A1:2011 Electrostatic discharge acc.
Page 226 Technical specifications 13.4 Technical specifications of POM Article number 6BK1942-2DA00-0AA0 6BK1942-2FA00-0AA0 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.
Page 227: Technical Specifications Pom4320
Technical specifications 13.4 Technical specifications of POM 13.4.2 Technical Specifications POM4320 Technical specifications of POM4320 busbar mounting (-0AA2) Article number 6BK1943-2AA00-0AA2 6BK1943-2BA00-0AA2 General information Product type designation POM4320 BUSBAR POM4320 BUSBAR MOUNTING (IEC) MOUNTING (UL) Installation type/mounting Mounting type Busbar mounting Mounting position vertical Type of ventilation...
Page 228 Technical specifications 13.4 Technical specifications of POM Article number 6BK1943-2AA00-0AA2 6BK1943-2BA00-0AA2 Power electronics Type of load Ohmic load Type of control of the heating elements Half-wave control, phase control and soft start Power capacity, max. 57.6 kW; At 400 V AC 64.8 kW;...
Page 229 Technical specifications 13.4 Technical specifications of POM Article number 6BK1943-2AA00-0AA2 6BK1943-2BA00-0AA2 Connection method Connector, 3-pole with spring-loaded connection Design of electrical connection at • output for heating and fan 1x (0.2 ... 10 mm²) – Connectable conductor cross- sections, solid 1x (0.25 ...
Page 230 Technical specifications 13.4 Technical specifications of POM Article number 6BK1943-2AA00-0AA2 6BK1943-2BA00-0AA2 Integrated Functions Monitoring functions Temperature monitoring • NTC thermistor Type of temperature monitoring • Measuring functions Voltage measurement • Current measurement • Fault current detection • Potential separation Design of electrical isolation Optocoupler and/or protective impedance between main circuit and PELV between the outputs...
Page 231 Technical specifications 13.4 Technical specifications of POM Article number 6BK1943-2AA00-0AA2 6BK1943-2BA00-0AA2 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.
Page 232 Technical specifications 13.4 Technical specifications of POM Technical specifications of POM4320 rear panel mounting (-0AA2) Article number 6BK1943-2CA00-0AA2 6BK1943-2DA00-0AA2 General information Product type designation POM4320 rear panel POM4320 rear panel mounting (IEC) mounting (UL) Installation type/mounting Mounting type Backplane mounting Mounting position vertical Type of ventilation...
Page 233 Technical specifications 13.4 Technical specifications of POM Article number 6BK1943-2CA00-0AA2 6BK1943-2DA00-0AA2 Power electronics Type of load Ohmic load Type of control of the heating elements Half-wave control, phase control and soft start Power capacity, max. 57.6 kW; At 400 V AC 64.8 kW;...
Page 234 Technical specifications 13.4 Technical specifications of POM Article number 6BK1943-2CA00-0AA2 6BK1943-2DA00-0AA2 Connection method Connector, 3-pole with spring-loaded connection Design of electrical connection at • output for heating and fan 1x (0.2 ... 10 mm²) – Connectable conductor cross- sections, solid 1x (0.25 ...
Page 235 Technical specifications 13.4 Technical specifications of POM Article number 6BK1943-2CA00-0AA2 6BK1943-2DA00-0AA2 Integrated Functions Monitoring functions Temperature monitoring • NTC thermistor Type of temperature monitoring • Measuring functions Voltage measurement • Current measurement • Fault current detection • Potential separation Design of electrical isolation Optocoupler and/or protective impedance between main circuit and PELV between the outputs...
Page 236 Technical specifications 13.4 Technical specifications of POM Article number 6BK1943-2CA00-0AA2 6BK1943-2DA00-0AA2 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.
Page 237: Technical Specifications For I/O Module
Technical specifications 13.5 Technical specifications for I/O module 13.5 Technical specifications for I/O module PM4000 DI/DO Article number 6BK1900-0BA00-0AA0 General information Product type designation I/O4000 DI/DQ Installation type/mounting Mounting type Screw mounting to CIM Mounting position vertical Type of ventilation Forced ventilation Supply voltage Design of the power supply...
Page 238 Technical specifications 13.5 Technical specifications for I/O module Article number 6BK1900-0BA00-0AA0 Output current 500 mA for signal "1" permissible range, max. • Connection method 2x 18 pole connector with spring-loaded connec- Design of electrical connection at the digital • tion outputs 1x (0.2 ...
Page 239 Technical specifications 13.5 Technical specifications for I/O module Article number 6BK1900-0BA00-0AA0 Standards, approvals, certificates Reference designation according to DIN EN 81346-2 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min.
Page 240 Technical specifications 13.5 Technical specifications for I/O module PM4000 U/I Article number 6BK1900-0CA00-0AA0 General information Product type designation I/O4000 U/I Installation type/mounting Mounting type Screw mounting to CIM Mounting position vertical Type of ventilation Forced ventilation Supply voltage Design of the power supply Power supply via CIM Power Active power input, max.
Page 241 Technical specifications 13.5 Technical specifications for I/O module Article number 6BK1900-0CA00-0AA0 Measuring inputs for current – Current measurement range, min. – Current measurement range, max. 0.5 % – Relative measuring accuracy current 50 Hz – Operating frequency 1 60 Hz –...
Page 242 Technical specifications 13.5 Technical specifications for I/O module Article number 6BK1900-0CA00-0AA0 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.
Page 243 Technical specifications 13.5 Technical specifications for I/O module PM4000 Temperature Article number 6BK1900-0AA00-0AA0 General information Product type designation I/O4000 Temperature Installation type/mounting Mounting type Screw mounting to CIM Mounting position vertical Type of ventilation Forced ventilation Supply voltage Design of the power supply Power supply via CIM Power Active power input, max.
Page 244 Technical specifications 13.5 Technical specifications for I/O module Article number 6BK1900-0AA00-0AA0 Errors/accuracies ±1 K Measuring accuracy • 0.05 %/°C Temperature drift per °C, typ. • 0.1 K/K Temperature offset per K, max. • Connection method 1x 8 pole connector with spring-loaded connec- Design of electrical connection for tempera- •...
Page 245 Technical specifications 13.5 Technical specifications for I/O module Article number 6BK1900-0AA00-0AA0 Potential separation between the channels Isolation Overvoltage category Degree of pollution EMC interference emission Limit value in accordance with IEC 61000-6- 4:2007 + A1:2011 Electrostatic discharge acc. to IEC 61000-4-2 4 kV contact discharge / 8 kV air discharge Field-related interference acc.
Page 246 Technical specifications 13.5 Technical specifications for I/O module Article number 6BK1900-0AA00-0AA0 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.
Page 247: Technical Specifications For Fan Module
Technical specifications 13.6 Technical specifications for fan module 13.6 Technical specifications for fan module Article number 6BK1942-4AA00-0AA0 General information Product type designation FM4240 fan module Installation type/mounting Mounting type Screw mounting to rack Mounting position Horizontal Type of ventilation Self-ventilation Supply voltage Design of the power supply Power supply via rack...
Page 248 Technical specifications 13.6 Technical specifications for fan module Article number 6BK1942-4AA00-0AA0 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max. • -25 °C Transportation, min.
Page 249: Technical Specifications Of Expansion Module Em4315 (For Combined Mode Only)
Technical specifications 13.7 Technical specifications of expansion module EM4315 (for combined mode only) 13.7 Technical specifications of expansion module EM4315 (for combined mode only) Article number 6BK1943-1AA50-0AA0 General information Product type designation EM4315 Installation type/mounting Mounting type Screw mounting to POM Mounting position vertical Type of ventilation...
Page 250 Technical specifications 13.7 Technical specifications of expansion module EM4315 (for combined mode only) Article number 6BK1943-1AA50-0AA0 Interrupts/diagnostics/status information Number of status displays LED status display LED green = ready Isolation Overvoltage category Degree of pollution EMC interference emission Limit value in accordance with IEC 61000-6- 4:2007 + A1:2011 Electrostatic discharge acc.
Page 251 Technical specifications 13.7 Technical specifications of expansion module EM4315 (for combined mode only) Article number 6BK1943-1AA50-0AA0 Ambient conditions Ambient temperature during operation 0 °C min. • 55 °C max. • Ambient temperature during stor- age/transportation -25 °C Storage, min. • 70 °C Storage, max.
Page 252: Dimension Drawings
Technical specifications 13.8 Dimension drawings 13.8 Dimension drawings 13.8.1 HCS4200 components HCS4200 with Rack4200 for 12 POM full configuration Figure 13-1 Dimensions of HCS4200 with Rack4200 for 12 POMs, full configuration Rack4200 for 12 POMs Figure 13-2 Dimension drawing for Rack 4200 for 12 POMs SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 253 Technical specifications 13.8 Dimension drawings Rack4200 for 4 POMs Figure 13-3 Dimension drawing for Rack 4200 for 4 POMs Dimension drawing for CIM4210 Figure 13-4 Dimension drawing for CIM4210 SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 254 Technical specifications 13.8 Dimension drawings Dimension drawing CIM4210C PROFINET Dimension drawing for POM4220 Figure 13-5 Dimension drawing for POM4220 SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 255: Hcs4300 Components
Technical specifications 13.8 Dimension drawings Dimension drawing for fan module FM4240 Figure 13-6 Dimension drawing for fan module HCS4240 13.8.2 HCS4300 components Dimension drawing of power output module POM4320 for busbar mounting Figure 13-7 Dimension drawing of POM for busbar mounting SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 256 Technical specifications 13.8 Dimension drawings Dimension drawing of power output module POM4320 for rear panel mounting Figure 13-8 Dimension drawing of POM for rear panel mounting SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 257 Technical specifications 13.8 Dimension drawings Expansion module EM4315 Figure 13-9 Dimension drawing for EM4315 expansion module SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 258 Technical specifications 13.8 Dimension drawings SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 259: Appendix
Appendix Certificates and approvals A.1.1 Certificates and approvals Note Approvals are only valid when marked on the product The specified approvals apply only when the corresponding mark is printed on the product. You can check which of the following approvals have been granted for your product by the markings on the type plate.
Page 260: Ordering Data
Appendix A.2 Ordering data Ordering data HCS4200 components Ordering data Single part Article number HCS Rack 4200 for 12 POMs 6BK1942-0AA00-0AA0 HCS Rack 4200 for 4 POMs 6BK1942-0BA00-0AA0 HCS CIM4210 PROFINET 6BK1942-1AA00-0AA0 HCS CIM4210C PROFINET 6BK1942-1AA00-0AA1 HCS CIM4210 PROFIBUS 6BK1942-1BA00-0AA0 HCS POM4220 Lowend 6BK1942-2AA00-0AA0 HCS POM4220 Midrange phase control...
Page 261 Appendix A.2 Ordering data Combined mode with HCS4300 components Ordering data Single part Article number HCS POM4320, busbar mounting, CE version 6BK1943-2AA00-0AAx HCS POM4320, panel mounting, CE version 6BK1943-2CA00-0AAx HCS POM4320, busbar mounting, UL version 6BK1943-2BA00-0AAx HCS POM4320, panel mounting, UL version 6BK1943-2DA00-0AAx HCS EM4315 expansion module 6BK1943-1AA50-0AA0...
Page 262: Esd Guidelines
Appendix A.3 ESD guidelines ESD guidelines Definition of ESD All electronic modules are equipped with large-scale integrated ICs or components. Due to their design, these electronic elements are highly sensitive to overvoltage, and thus to any electrostatic discharge. The electrostatic sensitive components/modules are commonly referred to as ESD devices. This is also the international abbreviation for such devices.
Page 263 Appendix A.3 ESD guidelines Electrostatic charging Any person who is not conductively connected to the electrical potential of the environment can accumulate an electrostatic charge. The figure below shows the maximum electrostatic voltage which may build up on a person coming into contact with the materials indicated.
Page 264: Service & Support
A.4 Service & Support Service & Support Contacts Please talk to your Siemens contact (http://www.siemens.com/automation/partner) at one of our agencies or local offices if you have any questions about the products described here and do not find the answers in this manual.
Page 265 An example application for SIMATIC S7 is available as a guide and basis for your own applications. This application example explains the mode of operation of the heating controller. You can download the application example from the Siemens Service&Support website. SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 266 Appendix A.4 Service & Support SIPLUS HCS4200 PROFINET/PROFIBUS DP Operating Instructions, 07/2019, A5E35066204A/006...
Page 267: Index
Index Application example, 263 GSD file Approvals, 257 download, 104 GSDML file download, 103 Guidelines ESD guidelines, 260 Basic knowledge, 9 History, 10 Cleaning work, 185 Configuration control, 116 Connecting Safety information, 13 Inrush current, 133 Delivery Unpacking, 35 Line voltage compensation, 139 Diagnostics data, 180 Line voltage monitoring, 147 Diagnostics function, 150...
Page 268 Index Power output fault Diagnostics function, 150 Power outputs Control, 132 Qualified personnel, 9 Recycling, 203 Registered trademarks, 11 Safety information Changes to the devices, 13 Circuit breaker, 13 Connecting, 13 Fuse replacement, 14 Repairs, 14 Working on the device, 14 Scope of delivery, 35 Shipping Note, 33...

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Siplus hcs4200 profinet Siplus hcs4200 profibus dp

Siemens SIPLUS HCS Series Operating Instructions Manual

1 Introduction

2 Security Information

3 System Overview

4 Application Planning

5 Installation/Mounting

6 Connecting

7 Commissioning

8 Configuration

9 Functions

10 Communications

11 Process and System Messages, Error Handling

12 Service and Maintenance

13 Technical Specifications

Appendix

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