Clutch /Brake Fluid - Level And Leak - Check - Mahindra Genio DC BS-IV Maintenance Manual

Maintenance Manual
GENIO DC
(BS-III & BS-IV)
705-MAT-0018 : 0.15 hrs.
BRAKE/ CLUTCH FLUID – LEVEL & LEAK - CHECK
Clutch /Brake Fluid – DOT4 standard /SAE J1703/IS 8654Type-2 Specification
Capacity – 0.9 Lit
Common Fluid Reservoir for Brake & Clutch System
BRAKE/CLUTCH FLUID – LEVEL & LEAK - CHECK
Refer above illustration –
1. Check for Brake/Clutch Fluid Level up 'Max' mark on the brake/clutch fluid reservoir.
2. Check for Brake/Clutch Fluid leakage and correct fitment at all joints –
Hose connected from reservoir and Clutch master cylinder.

Clutch Master Cylinder inlet and outlet.

Clutch Bundy tube to flexible hose joint.

Clutch slave Cylinder inlet banjo.

GENIO is fitted with common Fluid reservoir for Brake and Clutch System.

There are three different compartments – 2 compartments for brake front and

rear circuits and another for clutch circuit
In case anyone circuit fails, other circuits will not be affected.

Always use recommended fluid and do not mix different brand fluids.

In case brake fluid reservoir replaced, System bleeding required for Brake as well

as Clutch system.
Recommended fluid: DOT4 type brake fluid meeting SAE J1703 FMVSS No.116 or

IS 8654 Type-2specification.
Recommended to check brake & clutch fluid level & leak first at 5000kms, then at

20,000kms and after that every 10000kms.
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or
whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the
Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution © 2011 Mahindra & Mahindra Ltd.
135
MAN-00
JULY 2011
/Rev1
MAX
MIN
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