Table Of Contents - Mahindra Genio DC BS-IV Maintenance Manual

Table of Contents

About The Maintenance Manual2
Good Workshop Practices3
Maintenance Schedule Chart4
Engine Oil6
Oil Drain And Refill6
Oil Level Check7
Oil Leak - Check Points Near Oil Filter8
Oil Filter And Cooler Disassembly8
Oil Filter Removal8
Auto Tensioner Inspection9
Auto Tensioner Mounting On Engine9
Drive Belts Layout9
Marking On Auto Tensioner9
Auto Tensioner Replace10
Accessory Drive Belt Check11
Accessory Drive Belt Layout11
Accessory Drive Belt Replace13
Remove Power Steering Drive Belt13
Coolant Level - Check14
Coolant - Replace15
Coolant Drain Cock On Radiator15
Coolant Drain Plug On Block15
Air Filter Element - Replace16
Fuel Filter - Replace17
Fuel Filter Assembly17
Fuel Tank And Strainer – Clean18
Fuel Tank, Float Unit And Fuel Pipe Fitting18
Water Sediment Drain - Fuel Filter19
Transmission Oil – Replace20
Breather Cleaning20
Differential Oil – Replace21
Banjo Axle – Oil Replacement21
Tyre Rotation22
Tyre Pressure Value22
Rear Wheel Bearing - Lubricate23
Rear Axle Shaft And Components Exploded View23
Post Fitment Activities26
Propeller Shaft Sliding Joint - Lubricate27
Lspv Setting Procedure28
Lspv Assembly Mounting28
Clutch /Brake Fluid - Level And Leak - Check29
Clutch /Brake Fluid Replace30
Fluid Replacement Procedure30
Front Brake Pad/Callipers – Check32
Rear Brake Drums/ Liners – Check33
Parking Brake - Check34
Schematic - Parking Brake34
Front And Rear Suspension Bolt Torque - Check35
Front Suspension Bush – Check36
Correct Fitment/ Identification Of Front Suspension Bushes37
Voided Bush37
Rear Suspension Bushes - Inspect38
Suspension – Shackle And Pivot38
Power Steering Fluid - Level/Leak - Check39
Power Steering Belt - Check40
Power Stg Pump Drive Belt40
Power Steering Belt - Replace42
Wheel Alignment43
Camber Bolt Initial Setting For Wheel Alignment43
Pre Work For Wheel Alignment Process44
Ride Height45
Wheel Alignmnet Parameters45
Battery Electrolyte Level - Check46
Battery Specific Gravity - Check47
Lights/Horn/Wiper/Washer - Check48
Lighting Control – Turn Indication49
Parking Lights49
Headlamp High Beam49
Headlamp On Dipped Beam49
Headlamp Aiming/Alignment50
Head Lamp Levelling System In Genio50
Dark Room Layout51
Hvac Filter - Clean52
Door Setting - For Side53
Tyre Pressure -Check And Adjust54
Body Mounting Bolts- Tighten55
Exhaust System - Check56
Maintenance Check Sheet57
5000 Kms/ 3 Months58
10000 Kms/ 6 Months59
20000 Kms / 12 Months60
30000 Kms61
40000 Kms62
50000 Kms63
60000 Kms64
70000 Kms65
80000 Kms66
90000 Kms67
100000 Kms68
110000 Kms69
120000 Kms70