Page 1 : Carefully read, understand and follow the instructions provided in this manual, and keep it in a safe place for future reference. If you have any NOTE doubt whatsoever regarding the use or care of your vehicle, please visit your Mahindra dealer for assistance or advice. This Owner's Manual should be considered as an integral part of the vehicle and should remain with the vehicle.
Page 2 __________________________________________________________________________________ MAHINDRA & MAHINDRA LTD., Mahindra Towers, G.M.Bhosale Marg, Worli, Mumbai- 400 018, India.
Page 4: Table Of Contents
Safety Symbols ............... 1-1 Warning Lamps Overview............ 4-2 General Safety Information and Instructions ....1-2 Warning Lamps ..............4-3 To Owner’s of a Mahindra Vehicle........1-3 SEATS AND SEAT BELTS .............. 5-1 Audio/Infotainment Manual..........1-6 Front Seats ................5-1 GENERAL ..................2-1 Head Restraint ...............
Page 5 Table of Contents SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if Remote Keyless Entry (RKE) System ........ 7-5 equipped) ..................6-1 Engine Immobilizer System..........7-11 Airbag ..................6-1 FEATURES AND CONTROL............8-1 Driver and Front Passenger Air Bag ........ 6-3 Quadruple Switch..............8-1 Side Impact Airbag ..............
Page 6 Table of Contents STEERING AND BRAKES............... 9-1 Rear AC................10-11 Steering..................9-1 Auto Mode (Automatic Climate Control only).....10-11 Steering Controls - Audio (if equipped) ......9-3 Air Distribution Mode............10-12 Brakes ..................9-4 Rapid Cabin Cooling............10-14 Hazard on Panic Braking ............. 9-5 Rapid Cabin Heating............10-15 Anti-Lock Brake System (ABS) (if equipped) ....
Page 7 Table of Contents Electronic Stability Program (ESP) (if equipped) ..11-15 Tiretronics (if equipped) ............ 12-8 Hill Descent Control (HDC) (if equipped) .....11-17 13 EMERGENCIES................13-1 Hill Hold Control (HHC) (if equipped)......11-18 Hazard Warning Flashers ..........13-1 Cruise Control (if equipped) ..........11-18 Vehicle Does Not Start - Checks ........
Page 8 Table of Contents Air Conditioning System Maintenance......14-21 Vehicle Storage ..............14-21 Winter Care ...............14-21 Bulb Replacement ............14-23 Projector Head lamp............14-24 Non Projectile Head lamp..........14-24 Maintenance Schedule Chart ........14-25...
Page 10: Introduction And Safety Precautions
• For all issues concerning the vehicle and for any need for spare 1.1 Introduction parts, contact only the Authorized Mahindra network • We recommend you always use genuine Mahindra spare parts Dear Customer, when performing repairs on the vehicle Congratulations on purchasing Mahindra XUV500.
Page 11: General Safety Information And Instructions
If you have any doubt whatsoever regarding the ability to properly service or repair your vehicle, 1.3 General Safety Information and Instructions please contact your Authorized Mahindra Dealer or a qualified technician Inspect the seat belt system periodically, checking for cuts,...
Page 12: To Owner's Of A Mahindra Vehicle
Note that the centre of gravity of the The life span of Mahindra products depend on many factors. vehicle changes when the vehicle is fully loaded , and also if Improper use, abuse or harsh use in general may compromise luggage is mounted on the roof carrier the integrity of the vehicle and significantly reduce its life span.
Page 13 Adhering to the periodical maintenance schedule and using this warning, use a handsfree system to ensure that the hands are Mahindra genuine parts will help retain emission performance of free to drive the vehicle. Even handsfree do not ensure that due to the vehicle and is a pre-requisite for emissions warranty coverage.
Page 14 To avoid counterfeit parts and to protect our brand image, Mahindra genuine parts are packed in a branded carton. Look for the “Mahindra Genuine Parts” logo. For maximum vehicle performance and safety considerations always keep the following information in mind.
Page 15: Audio/Infotainment Manual
1.5 Audio/Infotainment Manual Please refer the Audio/Infotainment manual available in the manual pouch for details regarding; • Audio/Video functions • Bluetooth functions © Copyright Mahindra and Mahindra Ltd.052016...
Page 16: General
Wheel Base 2700 mm Overall Length 4585 mm Overall Width 1890 mm Overall Height 1785 mm Track Width (Front & Rear) 1600 mm Maximum GVW (Kg) 2510 2.1.3 Side View 2.1.1 Front View © Copyright Mahindra and Mahindra Ltd. 052016...
Page 17: Lubricants And Capacities
Capacity Specification Genuine Lubricant Remarks Always use "MAXIMILE FEO" new generation Mahindra genuine engine oil. This is specially developed for your engine’s optimum performance Valvoline Synpower MST/ Shell Helix and fuel efficiency. In extreme cases of emergency Special engine MAHINDRA "MAXIMILE FEO"...
Page 18: Bulb Specification
12V 35W Stop Lamp 12V 21W P 21W Turn Signal Lamp (Rear) 12V 21W PY21W Reverse Lamp 12V 21W P 21W Parking Lamps (Rear) 12V 5W Fog Lamp (Rear) 12V 21W PR 21W © Copyright Mahindra and Mahindra Ltd. 052016...
Page 19: Fuses & Relays
You can identify a blown fuse by a break in the filament. All fuses except high current fuses are a push fit. A fuse puller should be used to remove the fuse from its position. © Copyright Mahindra and Mahindra Ltd.052016...
Page 20 Spare fuses are provided in the fuse box for replacement of blown fuses. Ensure the correct rating fuse is replaced with the blown fuse. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 21 Front Fog Lamp Blue Relay No Circuit Color EF21 Shifter Solenoid Blue Start White EF23 NOX/High Beam PWM Module Yellow Low Beam Black AC Clutch Black EF24 Low Beam PWM Module Yellow EF25 LV BMS Brown © Copyright Mahindra and Mahindra Ltd.052016...
Page 22 Pry out the securing cover to access the fuse box. Main Grey PCB Relays Static Bending Horn Front Washer High Beam © Copyright Mahindra and Mahindra Ltd. 052016...
Page 23 Light Brown MBFM Start Brown MBFM RR Window Light Brown MBFM BATT3 Yellow MBFM RL Window Light Brown MBFM FL -Window Light Brown MBFM Battery 1 Light Brown Mirror Folding MBFM Battery 2 Green © Copyright Mahindra and Mahindra Ltd.052016...
Page 24 Relay Rating Circuit Color Rear Defogger Relay Brown Not used Accessory Relay Grey Front Blower Relay Brown Rear Blower Relay Blue Rear Fog Lamp Blue Key Lock Solenoid Relay Blue Mirror Unfold Relay Black © Copyright Mahindra and Mahindra Ltd. 052016...
Page 25: Flat Tire
ON your hazard warning flashers. The following sections outline the procedure for changing a flat tire; Firmly apply the parking brake. Have everyone come out of the vehicle on the side away from traffic. © Copyright Mahindra and Mahindra Ltd.052016 2-10...
Page 26 Rotate the two securing knobs and lower the hinged • Wheel Spanner cover. Un-strap the two holding belts and remove the warning • Tow Bar triangle pouch. • DEO Spanner 10mm x 12mm • Screw Driver 2-11 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 27 It is held in place by a securing nut underneath the rear luggage the secured spare wheel to the ground. compartment floor carpet. • Rotate the securing bracket counter clockwise and remove it out of the spare wheel hub © Copyright Mahindra and Mahindra Ltd.052016 2-12...
Page 28 Do not try to pry off the wheel cover by hand alone. Take due care in handling the wheel cover to avoid unexpected personal injury. 2-13 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 29 Be careful that the spanner does not slip off the nut. Do not remove the nuts, but loosen them by one or two turns. Do not apply force with your legs (or stand) on the wheel spanner while tightening the wheel nuts. © Copyright Mahindra and Mahindra Ltd.052016 2-14...
Page 30 As the jack touches the vehicle and begins to lift, check that it is properly positioned. 2-15 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 31 Never get under the vehicle when the vehicle is supported by the jack alone. Remove the wheel nuts. Lift the flat tyre straight off and place it aside. Roll the spare wheel into position and align the holes in the © Copyright Mahindra and Mahindra Ltd.052016 2-16...
Page 32 Put the wheel cover into position aligning the nozzle on the wheel to are tight. the nozzle clearance on the wheel cover. Tap it firmly on the sides with your hand to snap it into place. 2-17 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 33 Winch up the flat tyre to the floor at the rear of the vehicle. Firmly tyre pressure, dirt and moisture could get into the valve core and tighten the securing nut and put the floor carpet back. cause air leakage or valve damage. © Copyright Mahindra and Mahindra Ltd.052016 2-18...
Page 34: Technical Specifications
2.14 4.263 9.123 1.24 4.263 5.286 0.95 4.263 4.049 1.02 3.24 3.33 0.87 3.24 2.819 Reverse 4.96 3.24 16.07 STEERING Type/Description Hydraulic, Rack and Pinion, Power Assisted Steering Wheel Diameter 380 mm 2-19 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 35 Laden Tyre Pressure Front - 2.2 Kg/cm2, Rear - 2.2 kg/cm2 (front & rear), (kg/cm2) FUEL Fuel Capacity 70 ± 2 liters ELECTRICAL SYSTEM System Voltage Battery 12V, 90 Ah WEIGHTS 2510 Maximum GVW kg © Copyright Mahindra and Mahindra Ltd.052016 2-20...
Page 36: Vehicle Identification Number (Vin)
The engine number is punched on the LHS face of the crankcase adjacent to the water pump. The engine number is also stamped on the VIN plate near the bonnet release lever. W22B44 2-21 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 38: Vehicle Overview
Outside Rear View Mirror (ORVM) Front Windshield Windshield Wiper Hood Ski Rail Front Turn Signal Lamp Fog Lamp Head lamp High Beam Head lamp Low Beam Front Tow Hook Parking Lamp Guide Static Bending Lamp © Copyright Mahindra and Mahindra Ltd. 052016...
Page 39: Rear Overview
High Mounted Stop Lamp Rear Windshield Washer Rear Parking Lamps Rear Fog Lamp Reverse Lamp Turn Lamp Rear Stop Lamp Rear Applique/Registration Plate Lamp Spare Wheel Reverse Park Assist System (RPAS) Sensor Rear Tow Hook Cap © Copyright Mahindra and Mahindra Ltd.052016...
Page 40: Instrument Panel Overview
Armrest/Rear Bin Floor Infotainment Screen Console Wiper Stalk Transmission Gear Lever Front Utility Box HVAC Controls Steering Wheel Infotainment Controls Instrument Cluster Lower Glove Box Light Combination Stalk Side Defrost Vents * if equipped W22C11 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 42: Instrument Cluster Overview
INSTRUMENT CLUSTER OVERVIEW 4 INSTRUMENT CLUSTER OVERVIEW 4.1 Instrument Cluster W22D14 Speedometer Tachometer/RPM Gauge Fuel Gauge Temperature Gauge Odometer/Trip meter/Gear Indicator Reset Button Warning/Telltale Lamps © Copyright Mahindra and Mahindra Ltd. 052016...
Page 43: Warning Lamps Overview
4.2 Warning Lamps Overview 4 5 6 9 10 11 12 13 14 20 19 W22D13 To know more about warning & telltale lamps, download the handy “Mahindra NEW AGE XUV5OO”app from Google playstore or Appstore © Copyright Mahindra and Mahindra Ltd.052016...
Page 44: Warning Lamps
Indicates malfunction of the airbag Airbag Warning Lamp * Continuously ON system. Contact an Authorized Mahindra For about 3 seconds Dealer immediately Front Fog Lamp Indicator * Continuously Lamp ON Indicates front fog lamp is ON. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 45 Mahindra Dealer for assistance Indicates right turn lamp is blinking Slow Blinking: Normal operation Right Turn Indicator Slow or Fast Blinking Fast Blinking: One /more right turn lamp bulb has fused. Have the bulb replaced © Copyright Mahindra and Mahindra Ltd.052016...
Page 46 Blinking: Indicates ESC has taken control of the vehicle stability Continuously ON or ESP System Warning Lamp Continuously ON: Indicates a malfunction Blinking in the ESC system. Contact an Authorized Mahindra Dealer immediately © Copyright Mahindra and Mahindra Ltd. 052016...
Page 47 3. Front Brake Pads are worn Contact Authorized Mahindra Dealer immediately for assistance There is a potential malfunction related to Continuously ON till OBD Check Lamp Continuously ON emission system, contact an Authorized Engine Starts Mahindra Dealer immediately © Copyright Mahindra and Mahindra Ltd.052016...
Page 48 Engine starts assistance Indicates one or more doors and/or Door Ajar Warning Lamp Continuously ON boot/hood are open Continuously ON Indicates the Gear positions * if equipped / select models or variants only © Copyright Mahindra and Mahindra Ltd. 052016...
Page 50: Seats And Seat Belts
• Maintain sufficient distance between yourself and the steering injury. wheel. Maintain at least a ten inch (10") distance from the centre of the steering wheel to your chest © Copyright Mahindra and Mahindra Ltd. 052016...
Page 52 Properly adjusted lumbar support provides adequate back support To LOWER the seat height, lift the seat height adjust handle while essential during long journeys. seated in the driver seat. Release the lever once desired seat height is reached. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 53: Head Restraint
To raise the head restraint, press the lock knob and pull the restraint up. To lower the head restraint, press the lock knob and push the head restraint down. © Copyright Mahindra and Mahindra Ltd.052016...
Page 54: Second Row Seats
To avoid serious injury, do not sit on or place objects on a folded When returning the rear-reclined seat back to its upright seat back while the vehicle is moving. position, make sure you support seat back while operating the lever. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 55 Lower the second-row seat head restraint to the lowest position (else it will obstruct and hit the floor) • Insert the lap belt into the pocket of the seat bottom • Recline the seat back to full forward direction © Copyright Mahindra and Mahindra Ltd.052016...
Page 56: Third Row Seats
Be cautious when placing your hands around the seat anchors. You could pinch your hands or fingers between the seat anchor and the seat. Hold the edge of the seat when lowering it into © Copyright Mahindra and Mahindra Ltd. 052016...
Page 57 W22E31 Similarly lower the other half of third row seat to get a completely flat surface. Both the second row and third row seats can be folded flat to maximise the luggage space. © Copyright Mahindra and Mahindra Ltd.052016...
Page 58: General Warnings And Instructions- Seat Belts
A passenger who is not wearing a seat belt can be thrown against the inside of the vehicle, against other © Copyright Mahindra and Mahindra Ltd. 052016...
Page 59 • An accident or emergency stop, can damage your seat belt system, even if the accident is “minor”. Please have your Persons with serious medical conditions should also wear a seat Authorized Mahindra Dealer inspect the seat belt system after belt. Consult your doctor for specific recommendations before an accident travel.
Page 60: Fastening The Seat Belt (3-Point Type)
Never put a belt around a child being carried on the occupant's lap. This could lead to serious injuries. Seat Belt Usage is Necessary to: • Reduce the possibility of being thrown from your vehicle 5-11 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 61: Fastening The Seat Belt (2-Point Lap Type)
The seat belt retractor will pull in any slack in the shoulder strap. A slow and easy motion will allow the belt to extend and let you move your body around freely. © Copyright Mahindra and Mahindra Ltd.052016 5-12...
Page 62: Unfastening The Seat Belt
If the height of the seat belt is too near your neck, you will not be getting the most effective protection. The shoulder portion of the belt should be adjusted so 5-13 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 63: Child Restraint System (Crs) (If Equipped)
Suitable position for using universal child restraint system using seat belt Not Suitable position for using child restraint system using seat belt W22E28 © Copyright Mahindra and Mahindra Ltd.052016 5-14...
Page 64: Child Restraint System (Crs) Using Isofix
Unlatched metal latch plates or tabs may allow the child to reach the un-retracted seat belts which may result in strangulation and a serious injury or death to the child in the child restraint. 5-15 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 65 Place the child restraint on the second row seat. Connect the tether connector in child restraint to the rear anchor. Securely tighten the child restraint by adjusting the webbing of the tether connector. © Copyright Mahindra and Mahindra Ltd.052016 5-16...
Page 66: Supplemental Restraint System (Srs) (If Equipped)
Air bags are more effective in reducing injuries when the seat belts are worn. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 67 Air Bag Locations Airbag’s • In the steering wheel hub - Driver Airbag • In the inner roof rail (LH & RH) - Curtain Airbag’s • Above the upper glove box - Passenger Airbag W22F29 © Copyright Mahindra and Mahindra Ltd.052016...
Page 68: Driver And Front Passenger Air Bag
Seat Belts in this manual). The airbag’s inflate very quickly with great force. Do not position any part of your body too close to a airbag, you or especially children could be seriously injured by a deploying airbag. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 69: Side Impact Airbag
• The side impact air bag is supplementary to the seat belt systems and is not a substitute for them. Therefore your © Copyright Mahindra and Mahindra Ltd.052016...
Page 70: Curtain Airbag
Curtain air bags are located along both sides of the roof rails on the passengers when they are seated on seats equipped with A & B pillars. side and/or curtain air bags. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 71: Airbag System Malfunction Lamp
ON, and it turns OFF as intended. Take the vehicle to an Authorized Mahindra Dealer. after about two seconds as self check confirming normal operations of airbag system and malfunction lamp.
Page 72 The airbags inflate only once • Do not cover the steering wheel, instrument panel, seats with any object (e. g. dash panel covers, seat covers) which may prevent the airbags from inflating properly © Copyright Mahindra and Mahindra Ltd. 052016...
Page 73 • Even with airbags, improperly belted and un-belted occupants can be severely injured when the airbag inflates. Always follow the precautions about seat belts, airbags and occupant safety contained in this manual © Copyright Mahindra and Mahindra Ltd.052016...
Page 74: Child Restraint And Airbag
Front air bags are designed to inflate in a frontal collision depending could cause serious or fatal injuries to the child. on the intensity, speed or angles of impact of the front collision. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 75 Frontal air bags are not designed to inflate in rear collisions, where occupants are moved backward away from the airbags by the force of the impact. In this case, inflated air bags would not be able to provide any additional benefit. © Copyright Mahindra and Mahindra Ltd.052016 6-10...
Page 76 Frontal impact beyond 30º range from head-on to the vehicle. • Rollover - Air bags will not inflate in rollover accidents where air bag deployment would not provide protection to the occupants. 6-11 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 77: Airbag Replacement
Frontal Side Swipe Impact - related parts or sensors is not recommended. Airbags could accidentally activate and cause serious injuries, or they may not deploy when there is a need. Visit an authorized Mahindra dealer if these parts must be removed. 6.11 Airbag Disposal Improper disposal of an airbag or a vehicle with live airbags can be extremely dangerous.
Page 78: Locks And Keys
Never leave the key in the ignition switch with children in the vehicle. A child could switch on the ignition, start the engine, operate power windows and other controls, or move the vehicle, resulting in personal injuries to the bystanders and/or children seated inside. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 79 Locking the driver door from inside activates the central locking system, thereby locking ALL the doors of the vehicle. Refer to Central Locking section for further details. © Copyright Mahindra and Mahindra Ltd.052016...
Page 80: Central Locking System
To close the back door, lower the back door half way down and allow it fall on its own weight. The door is locked automatically 7.2 Central Locking System All doors of the vehicle can be simultaneously locked or unlocked from the driver door. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 81: Child Safety Rear Door Lock
Press the driver door lock tab down (A) to lock or lift the lock tab up (B) to unlock all doors simultaneously. To de-activate the child safety right rear door lock pull the lever up (B) till you hear a distinct click indicating the deactivation of the child lock. © Copyright Mahindra and Mahindra Ltd.052016...
Page 82: Remote Keyless Entry (Rke) System
The front side of the RKE has three control buttons; Unlock, Lock Mahindra strongly recommends that the child safety rear door and Search buttons. There is also a mechanical key release button locks be used whenever there are children traveling in the rear (D).
Page 83 • If any of the doors, except the driver door, are open while locking the vehicle with RKE, the vehicle locks all doors (door locks) irrespective of the open door/doors. When the open door(s) is/ are closed later, the vehicle is locked and armed. © Copyright Mahindra and Mahindra Ltd.052016...
Page 84 Press the back door open button on the RKE to unlock the back four times along with an alarm indicating the attempt. If this occurs, door. The hazard lamps flash three times indicating the same. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 85 (enabling the Lead Me to Vehicle (LMV) feature). For the unlocking of doors. first UNLOCK command, the doors are unlocked, and for the next UNLOCK command, the head lamps turn ON enabling you to safely board/locate the vehicle in the night. © Copyright Mahindra and Mahindra Ltd.052016...
Page 86 7.4.10 Auto Unlocking Using RKE, you can lock/arm or unlock/disarm the vehicle from distances approx. 30ft.(9m). All the doors are unlocked automatically, when the vehicle has halted and ignition switched OFF. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 87 3V type. While fitting the new battery, ensure the positive side of or separate the two halves of the casing. the batteries face up. Align both the halves of the RKE and press to snap fit. Check operation of the RKE. © Copyright Mahindra and Mahindra Ltd.052016 7-10...
Page 88: Engine Immobilizer System
If the key is stolen or lost, communicate to Authorized • The vehicle will not be protected until the key has been taken out Mahindra Dealer for de-activating the function of the lost or of the ignition stolen key. This is essential to avoid unauthorized access using the misplaced key.
Page 89 Smart key to cancel the alarm. If the engine check lamp flashes or remains continuously illuminated after the ignition being switched ON, there is a system malfunction. Contact an Authorized Mahindra Dealer immediately. Inserting the correct coded key in the ignition and switching the ignition ON, automatically deactivates the system.
Page 90: Features And Control
The quadruple power window switch on the driver door armrest/ window glasses individually by using the separate switches provided handle controls the following functions; on each of the door trim pads/arm rests. • Both LH and RH ORVM folding • ORVM selector © Copyright Mahindra and Mahindra Ltd. 052016...
Page 91 The system will return to normal functioning shortly. It is recommended to operate one window switch at a time. W22H126 While operating the power windows, check for obstructions like head, hand, etc. which may lead to personal injuries. © Copyright Mahindra and Mahindra Ltd.052016...
Page 92 W22H157 The driver side power window is equipped with anti-pinch, however please do not insert your finger during express up as it may result in injury. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 93: Mirrors
Both the ORVM’s can be electrically folded or unfolded by the pressing the ORVM fold button (A). All ORVM controls work only when ignition is ON or engine is in running condition. © Copyright Mahindra and Mahindra Ltd.052016...
Page 94 The ORVM adjustment switch adjusts the selected ORVM in the required direction. Lock the ORVM’s by setting the ORVM selector switch to the middle position. Conversation Mirror Interior Rear View Mirror Day/Night Adjust Tab © Copyright Mahindra and Mahindra Ltd. 052016...
Page 95: Sun Visor
Sun Visors are provided for both driver and co-driver above the windshield. The sun visors can be used for either frontal or sideward shade, to reduce glare or to shut out direct rays of the sun. © Copyright Mahindra and Mahindra Ltd.052016...
Page 96: Utility Holders
Ensure the tray cover is latched properly once closed. Unlock the console tray cover by unlocking the tray latch (A) and lifting the cover all the way up. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 97 Only sealed cans/bottles to be stored in the centre console storage/cooler. Any spilled beverage can damage the interior trim and electrical components/cooler. © Copyright Mahindra and Mahindra Ltd.052016...
Page 98 Do not store big items in the multi-box which may obstruct the panel. proper closure of the multi-box lid. On rough or uneven roads, • Upper Glove Box the lid might open up spilling the contents and leading to distraction. • Lower Glove Box © Copyright Mahindra and Mahindra Ltd. 052016...
Page 99 To avoid the possibility of injury in case of an accident or a sudden stop, both the upper and lower glove box lids should be kept closed when the vehicle is in motion. © Copyright Mahindra and Mahindra Ltd.052016 8-10...
Page 100 The second rows seats have an armrest embedded into the seat back. The arm rest can be unfolded and used as a cup holder. 8-11 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 101 8.4.10 Third Row Cup Holder The cup holders are located on both left and right side trims below the magazine holder. © Copyright Mahindra and Mahindra Ltd.052016 8-12...
Page 102 To avoid injury, do not place large or hard objects in the seat back pockets. Do not put more than 1 Kg weight in seat back 8.4.11 Bottle and Umbrella Holder pockets. 8-13 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 103 There are two ticket, mobile or small object holders on either side of the front floor console. W22H131 Foldable grip handles are provided above the front (passenger only), second row and third row outboard seats. © Copyright Mahindra and Mahindra Ltd.052016 8-14...
Page 104 Roof mounted sun glass holder is integral part of the front interior lamp. Press the lid to release the latch and lower the holder. It is strategically positioned to be accessed easily by both the driver and front passenger. 8-15 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 105: Horn
Once all doors are closed, the interior lamps switch OFF. Press the pad on the steering wheel to blow/sound the horn. The horn functions even when the ignition has been switched OFF. © Copyright Mahindra and Mahindra Ltd.052016 8-16...
Page 106 The roof lamp switch has three operation modes to choose from The roof lamp remains permanently ON in this position irrespective of the door open status The roof lamp remains in DOOR/AUTO mode in this position. 8-17 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 107 • Roof lamp dims and goes OFF after 10 sec delay upon closing of all doors • Roof lamp dims and goes OFF immediately on RKE/PKE lock or manual key lock after all doors are closed © Copyright Mahindra and Mahindra Ltd.052016 8-18...
Page 108 • Around the front roof lamp W22H152 • Below the door handle • Above the bottle holder in the inner door trim • Under the seat W22H153 • Above the pedals in the driver side foot well 8-19 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 109 This can also be used as a guide light during ingress or while loading/unloading luggage in the rear. It is switched ON/OFF egress. by pressing the switch (A) on the camp lamp. © Copyright Mahindra and Mahindra Ltd.052016 8-20...
Page 110: Power Outlet (If Equipped)
The power sockets function only when the ignition is in ACC or ON positions. It is recommended to use the power sockets when the engine is ON to avoid battery drain. The power outlets are located in the following places in the vehicle 8-21 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 111 Do not modify, disassemble or repair the power outlet in any way. Doing so may result in unexpected malfunction or fire, which could cause serious damage to equipment and/or personal injuries. Contact an Authorized Mahindra Dealer for any necessary repairs. To prevent injuries and accidents, secure all electrical appliances before use.
Page 112: Instrument Panel Illumination
Trying to connect an input device while following lighting: driving may distract your attention and lead to accidents. • Instrument cluster • Ambient lamp • Interior switches • Infotainment screen/display 8-23 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 113: Exterior Lamps
(front, rear & ORVM) with chime indicating your intention of turning towards right After you have completed your right turn, the stalk will automatically return to the neutral position switching OFF all the lamps. © Copyright Mahindra and Mahindra Ltd.052016 8-24...
Page 114 The tail lamp, license plate lamp, instrument panel illumination lamps and all interior switches are also activated when the parking lamp is switched ON. 8-25 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 115 IGN is turned off, a chime will be triggered in instrument cluster to remind that the Park Lamp is ON. Park/Position Lamps will not be switched off automatically. User has to turn it off manually. © Copyright Mahindra and Mahindra Ltd.052016 8-26...
Page 116 ON the head lamp low beam. In head lamp high beam, the high beam telltale lamp in the instrument cluster illuminates indicating high beam option selected. 8-27 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 117 ON/OFF. For Eg., this feature will be eye. The RLS may activate the head lamps early during evening helpful while driving through a tunnel or poor lit area. © Copyright Mahindra and Mahindra Ltd.052016 8-28...
Page 118 0, 1, 2 & 3. Select the suitable switch position depending on the pay load as advised in the table. The headlights can only be adjusted when the low beam is switched ON 8-29 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 119 The rotary switch moves back to its neutral position once released. The front fog lamp indicator in the instrument cluster indicates the operation status. © Copyright Mahindra and Mahindra Ltd.052016 8-30...
Page 120 “arrow” on the inner fixed stalk as shown. The rotary switch moves back to its neutral position once released. The rear fog lamp indicator in the instrument cluster indicates the operation status. W22H156 8-31 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 121 Entry assist lamps are located on the bottom of both left and right ORVM’s. They provide a illumination outside the driver and front passenger doors when the FMH or LMV features are activated. © Copyright Mahindra and Mahindra Ltd.052016 8-32...
Page 122 • When the vehicle is unlocked either by remote or through To activate FMH: passive entry in the night time, the ORVM unfolds and ‘XUV 500’ Logo projection lamp will be projected in the ground along with • Switch OFF the parking lamps lead me to Vehicle function.
Page 123 To extend the LMV feature further for 20 seconds, press RKE UNLOCK button. This LMV extension can be availed for maximum 2 minutes from the first activation. © Copyright Mahindra and Mahindra Ltd.052016 8-34...
Page 124: Windshield Wipers
C. In the INT mode, the wiper operates on W22H145 preset intervals. The delay between each wipe can be varied by rotating the wiper speed intensity rotary switch (F). 8-35 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 125 (top band) is wet. This is absolutely a normal behavior. In case of a windshield replacement, the RLS also needs to be replaced along with the windshield. An old RLS cannot be W22H146 calibrated to a new windshield. © Copyright Mahindra and Mahindra Ltd.052016 8-36...
Page 126 After completion of the wipe/wash cycle, wipers return to their bottom position. If the wipers are in interval mode and DWELL delay is less than or equal to 5 seconds, then the wiper will continue in the interval mode. 8-37 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 127 Using a windshield washer in freezing temperatures could be the windshield. This will enable the wiper blade to wipe the complete dangerous. The washer fluid could freeze on the windshield, and width of the windshield. © Copyright Mahindra and Mahindra Ltd.052016 8-38...
Page 128: Electric Sunroof With Antipinch (If Equipped)
Rear With the sunroof open, to close the sunroof glass press the sunroof windshield washer fluid is supplied from rear washer reservoir glass control lever forward/close (A). located in the back door. 8-39 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 129 In cold and wet climates, the sunroof may not work properly due to freezing conditions. After a vehicle is washed or in a rainstorm be sure to wipe off any water that is on the sunroof before operating it. © Copyright Mahindra and Mahindra Ltd.052016 8-40...
Page 130 Operate the sunroof while the engine is running • When operating the sunroof, be aware of safety conditions before operation. Parts of the body can be trapped 8-41 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 131 • The sunroof does not completely close or open by operating the than 5 seconds, the sunroof cannot completely be either closed switch once or opened by operating the switch once. The sunroof will be © Copyright Mahindra and Mahindra Ltd.052016 8-42...
Page 132 Periodically remove any dirt that may accumulate on the guide rail. Close the sunroof when driving in dusty environments. Dust may cause a malfunction of the system. 8-43 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 133: Instrument Cluster
FEATURES AND CONTROL 8.13 Instrument Cluster W22D14 Speedometer Tachometer/RPM Gauge Fuel Gauge Temperature Gauge Odometer/Trip meter/Gear Indicator Reset Button Warning/Telltale Lamps © Copyright Mahindra and Mahindra Ltd.052016 8-44...
Page 134 Do not over-accelerate the engine during idling, this can cause severe engine damage and would be treated as abuse of the engine which is not covered by warranty. 8-45 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 135 (A) again for a second • While on trip A or B, press and hold the reset button (A) for more than 1 second to reset the respective trip reading to zero\ © Copyright Mahindra and Mahindra Ltd.052016 8-46...
Page 136 In such situations switch OFF the AC and observe for any improvements in temperature gauge. If not, stop the vehicle and allow the engine to cool down. Check the coolant level in the coolant 8-47 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 137 When all the bars in the display starts blinking/ flashing, displayed. The last bar in the display blinks when the fuel in the tank contact the nearest Authorized Mahindra Dealer at the reaches the low level (approx. 5 liters). earliest.
Page 138: Cluster
4 5 6 9 10 11 12 13 14 20 19 W22D13 To know more about warning & telltale lamps, download the handy “Mahindra NEW AGE XUV5OO”app from Google playstore or Appstore 8-49 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 139 High Coolant Temperature Warning Lamp @ if equipped ** Come ON momentarily with ignition ON and will remain ON till engine is started. * Come ON momentarily with ignition ON and go OFF in few seconds. © Copyright Mahindra and Mahindra Ltd.052016 8-50...
Page 140 FEATURES AND CONTROL 8.14.1 Seat Belt Warning Lamp • Illuminates while driving Contact an authorized Mahindra dealer immediately when the The seat belt warning lamp illuminates reminding the airbag warning lamp indicates a system malfunction. The airbag driver to fasten the seat belt when the ignition is ON.
Page 141 FEATURES AND CONTROL Authorized Mahindra Dealer if the glow plug lamp does not The “red” bars in the temperature gauge also flash in same illuminate with ignition ON or illuminates while driving. frequency as the high temperature warning lamp when the above set temperature thresholds are reached.
Page 142 Have it indicates that ESP has taken control of the vehicle the vehicle checked by an authorized Mahindra dealer. stability. If the lamp remains ON, it indicates the malfunction in the ESP System. Contact the nearest Authorized Mahindra Dealer.
Page 143 The lamp blinks or illuminates continuously if there is a fault in the engine management system. Switch OFF the engine immediately. Contact the nearest Mahindra If the brake warning lamp comes ON while driving, the brake dealer for necessary repairs.
Page 144 Operate the vehicle with extreme care and have the vehicle checked The head lamp high beam telltale illuminates as soon as possible at an authorized Mahindra dealer. whenever the head lamps are switched ON to high beam or when the head lamp flash is used.
Page 145: Radio Frequency Id (Rfid) Tag (If Equipped)
FEATURES AND CONTROL 8.15 Radio Frequency ID (RFID) Tag (if equipped) recheck. Contact an Authorized Mahindra Dealer for further assistance. Your vehicle is fitted with a RFID tag as per regulations on front windshield. 8.14.23 Door Ajar Warning Lamp RFID tag may be used for Electronic Toll Collection (ETC).
Page 146: Steering And Brakes
This noise should be steering pump fluid level. Check for low power steering pump considered normal, and it does not in any way damage the fluid level before seeking service by an Authorized Mahindra steering system. Dealer •...
Page 147 Never adjust the steering wheel while driving. Never adjust the steering wheel while driving. The steering wheel can be adjusted for both rake and reach as required using the lever in the steering shroud under the steering wheel. © Copyright Mahindra and Mahindra Ltd.052016...
Page 148: Steering Controls - Audio (If Equipped)
• MUTE - Press MUTE button to mute audio while in TUNER and AUX mode and pause the song while in CD, USB mode • CD USB MODE - Press ‘UP’ /‘DOWN’ button to go to next/ previous track © Copyright Mahindra and Mahindra Ltd. 052016...
Page 149: Brakes
Have them replaced immediately. Driving with wet brakes is dangerous. Stopping distance increases considerably when braking. Dry the brakes by driving at very slow speed and applying the brakes lightly until the brake performance becomes normal. © Copyright Mahindra and Mahindra Ltd.052016...
Page 150: Hazard On Panic Braking
• The parking brake should be adjusted as per recommended sensed maintenance schedule • Always apply the parking brake when leaving the vehicle, and be certain to leave the transmission in gear. Failure to do so © Copyright Mahindra and Mahindra Ltd. 052016...
Page 151: Anti-Lock Brake System (Abs) (If Equipped)
In both cases, the normal braking system remains efficient, exactly as on a vehicle without ABS. The vehicle should be examined as soon as possible by an authorized Mahindra dealer. The Anti-lock Brake System (also called as ABS) is designed to help...
Page 152: Electronic Brake Force Distribution (Ebd) (If Equipped)
For example, under light loads EBD applies less effort to the rear brakes and for heavy loads it allows full braking effort to the rear wheels. © Copyright Mahindra and Mahindra Ltd. 052016...
Page 155: Hvac Overview
HEATING, VENTILATION AND AIR-CONDITIONING SYSTEM (HVAC) 10.1 HVAC Overview Side Vents Side Defrost Vents Centre Vents Foot Vents Windshield Defrost Vents HVAC Controls © Copyright Mahindra and Mahindra Ltd.052016 10-2...
Page 156 Two centre vents are located on either side of the infotainment Wheel defrost vents help in clearing the mist from windshield. screen in the centre console. The two side vents are located one 10-3 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 157: Climate Control
Pillars. The vents have adjustable louvers to direct the air flow and Control Dial thumb wheels for vents open/close operations. The third row vents (LH & RH) are located on side trims on either side of the third row seats. © Copyright Mahindra and Mahindra Ltd.052016 10-4...
Page 158: Temperature Control
When the dial is rotated clockwise, the discharge air progressively starts getting warmer. By rotating the dial further in the clockwise direction and setting it to the extreme right position, hot air is discharged. 10-5 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 159: Blower Speed Control
(A). The blower alone can be switched ON by rotating the blower The same is also indicated in the infotainment screen (in Automatic control dial. Climate Control equipped vehicles). © Copyright Mahindra and Mahindra Ltd.052016 10-6...
Page 160: Economy Button (Econ)
To switch OFF the blower, rotate the dial to “0”. Third Row Blower Speed Control A blower control is provided below the third row (RH) vent to control the air flow to the third row vents. 10-7 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 161: Air-Conditioner On (Ac On)
Push the button to turn ON/OFF the AC. When the air conditioner is functioning, air gets cooled and de- humidified before being circulated inside the cabin. In hot weather © Copyright Mahindra and Mahindra Ltd.052016 10-8...
Page 162: Re-Circulation Mode
It is therefore normal, if you see a small pool of water under your vehicle. To set the HVAC system to recirculation mode, press the recirculation mode button. The LED on the button illuminates, indicating the recirculation mode is active. 10-9 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 163: Fresh Air Mode
Never keep recirculation mode selected continuously for long. Prolonged use of the HVAC system in recirculation mode may cause windshield/windows to mist/fog-up, impairing visibility which can lead to an accident, endangering you and others. © Copyright Mahindra and Mahindra Ltd.052016 10-10...
Page 164: Rear Ac
The rear AC can be switched ON only when the AC button operation of the vehicle automatically. The auto mode controls (front/second row AC) is ON. blower fan speeds, air intake mode, temperature and modes (vents) based on the set temperature. 10-11 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 165: Air Distribution Mode
Press the required mode button on the switch bank. • Defrost Mode Depending on the variant, the operation of air distribution mode changes. For Automatic Climate Control Each press of mode switch changes the flow pattern accordingly. © Copyright Mahindra and Mahindra Ltd.052016 10-12...
Page 166 B-pillar vents. W22J40 Corresponding information is displayed on the infotainment screen. Air is discharged through the foot/floor vents on the instrument panel. Corresponding information is displayed on the infotainment screen. 10-13 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 167: Rapid Cabin Cooling
Make sure that all the windows are fully closed Set the blower to maximum speed Fully open the vents and adjust louvers to direct air toward face Set the air distribution control to face mode © Copyright Mahindra and Mahindra Ltd.052016 10-14...
Page 168: Rapid Cabin Heating
Front windshield glass defogger switch is located on the blower Set the temperature control dial to extreme right (hot) speed control dial in the central switch bank. Press the switch once position 10-15 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 169: Rear Windshield Defogging/De-Misting
If the windshield defogger switch is not switched OFF manually, it will turn OFF automatically after a pre-defined time, based on ambient temperature. If you want to switch the defogger ON again, press the defogger switch again. © Copyright Mahindra and Mahindra Ltd.052016 10-16...
Page 170: Points To Remember
Your vehicle is equipped with a HVAC filter. If the AC half the duration of the first activation. performance is considerably low, it is recommended have the HVAC filter checked at the nearest Mahindra dealer. 10.16 Points to Remember • For...
Page 172: Starting And Driving The Vehicle
• Before starting the vehicle, inspect the inside and outside of the 11.1.2 Mirror Adjustment vehicle ; look for any damages, leaks, loose parts, foreign objects/debris. Contact an Authorized Mahindra Dealer if Ensure that the rear view mirror and both the ORVM’s are adjusted required.
Page 173: Starting The Engine
Shift the gear shift lever to neutral position. Refer to the “Jump-starting procedure” section in this manual. Apply parking brake. If the engine still fails to start, contact an Authorized Mahindra Turn the ignition ON. Dealer for assistance. Do not press the accelerator.
Page 174: Stopping The Engine
This is particularly necessary after are potential environmental and health hazards. any hard driving. • Avoid inhaling the exhaust gases. Carbon Monoxide is a colorless and odorless gas and can cause unconsciousness or even death. 11-3 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 175: Driving Your Vehicle
• Before you drive your vehicle, please read this manual carefully. © Copyright Mahindra and Mahindra Ltd.052016 11-4...
Page 176 • It may be safer to stay on the apron or shoulder of the road and map-out your route before driving in the area. slow down gradually before returning to the pavement. You may 11-5 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 177 In extreme conditions you may get a water of off-road driving that has taken you through water. wedge formation between the road and tyre causing loss of control in the vehicle. © Copyright Mahindra and Mahindra Ltd.052016 11-6...
Page 178: Tips For Better Fuel Economy
Give due consideration to the points listed below for better performance of vehicle and enhancement of fuel economy. • Get heat exchangers (radiator and condenser) cleaned. • Smooth, moderate operation will yield savings in fuel 11-7 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 179 • Keep tires properly inflated. It is recommended to check your tire pressure in the morning when the tyre is cold • Use recommended engine oil. Refer to the Maintenance Section for specifications and capacities © Copyright Mahindra and Mahindra Ltd.052016 11-8...
Page 180: Ignition Switch (If Equipped)
This position is to start the engine by cranking the starter START - motor. This is a momentary position. When the key is turned to start position, the starter cranks the engine. Once the engine is 11-9 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 181: Transmission
11.8 Transmission The first few shifts on a new vehicle may be somewhat rough. This is a normal phenomenon, and precision shifts will develop within the initial few hundred kilometers of running. © Copyright Mahindra and Mahindra Ltd.052016 11-10...
Page 182 Perform up- when the vehicle is standstill for longer durations with the engine shifts or down-shifts one gear at a time, do not jump gears. idling. 11-11 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 183 It is recommended you wait approximately for three seconds in neutral gear before shifting into or out of reverse gear. © Copyright Mahindra and Mahindra Ltd.052016 11-12...
Page 184: Engine Idling
You must fuel this vehicle with Ultra Low Sulfur Diesel. For smooth functioning and reliable operation of the engine during cold weather 11-13 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 185: All Wheel Drive (Awd) Operation (If Equipped)
ECU. According to the driving by lifting the front wheels, then the propeller shaft needs to be conditions this system automatically delivers torque to the rear disconnected in order to protect the coupling. wheels. © Copyright Mahindra and Mahindra Ltd.052016 11-14...
Page 186: Electronic Stability Program (Esp) (If Equipped)
The ESP cannot prevent accidents, including those resulting from excessive speed in turns, driving on very slippery surfaces, or hydroplaning. Only a safe, attentive, and skillful driver can prevent accidents. The capabilities of an 11-15 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 187 STARTING AND DRIVING THE VEHICLE 11.11.2 ESP OFF Mahindra recommends that ESP be operational in all normal driving conditions. When ESP is in OFF mode, other functions like HHC (Hill Hold Control) HBA (Hydraulic Brake Assist), HDC (Hill Descent Control), DTC (Drag Torque Control), ROM (Roll Over Mitigation) will be in working mode.
Page 188: Hill Descent Control (Hdc) (If Equipped)
If the brake pedal is then a speed relative to the selected gear and the accelerator pedal released, HDC will recommence operating if necessary. position. 11-17 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 189: Hill Hold Control (Hhc) (If Equipped)
It should be used for cruising on straight, open highways. Never use it for city driving, Cruise Off SET- inclines, winding roads, slippery roads, heavy rain or in bad weather conditions. © Copyright Mahindra and Mahindra Ltd.052016 11-18...
Page 190 This is indicated by the cruise lamp going OFF in the instrument cluster. • CRUISE OFF button is pressed. • Brake or clutch pedal depressed. 11-19 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 191 With the help of RESUME, you can opt for the previous set cruising Each time you press, the cruise set speed decreases by about 2 speed of the vehicle in the same ignition cycle. This is best explained kmph. with the following example: © Copyright Mahindra and Mahindra Ltd.052016 11-20...
Page 192: Stop/Start System (If Equipped)
The following steps illustrate how the system functions. • The vehicle has come to a halt at a traffic signal, is in the neutral gear and the clutch pedal is released 11-21 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 193 • In the current ignition cycle, the vehicle has crossed 2 kmph at least once • Bonnet should be closed • Current status of the engine is idling • Vehicle speed is zero • Accelerator pedal and clutch pedal are fully released © Copyright Mahindra and Mahindra Ltd.052016 11-22...
Page 194 STARTING AND DRIVING THE VEHICLE 11.15.2 Overview of the Stop/Start System 11-23 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 195 The LED indication on the Stop/Start switch indicates the from further draining. status of the system. The system can be turned OFF or back ON using the Stop/Start switch. © Copyright Mahindra and Mahindra Ltd.052016 11-24...
Page 196: Fuel
Contact an Authorized The system has a built-in diagnostic module which Mahindra Dealer to have the fuel system drained completely. understands the failure and immediately goes to bypass mode. In the bypass mode the engine can be turned ON and OFF by ignition key as usual.
Page 197 Fuel filler lid operation is limited to 8 times / minute. Avoid recommended. Always have sufficient fuel in the tank. Check the unnecessary usage of fuel filler lid button. fuel level prior to starting your journey. © Copyright Mahindra and Mahindra Ltd.052016 11-26...
Page 198: Dpf Regeneration Strategy
The process is called as regeneration. To assist in this process, we recommend that you to avoid frequently driving on short trips. 11-27 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 199: Diesel Exhaust Fluid (Def)
Refilling DEF is part of regular maintenance service job. As DEF cause a fire. consumption is highly dependent upon driving conditions/pattern, it is necessary to get the system refilled in-between the scheduled © Copyright Mahindra and Mahindra Ltd.052016 11-28...
Page 200 DEF DEF Level Low When DEF level in tank fall below pre-defined values, warnings are flashed in four stages. These four warning stages are explained below: 11-29 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 201 Total DEF quantity inside the DEF Tank should never be more than 16.0 liter. Overfilling may result in system/component failure. Only authorized Mahindra dealer will be able to correctly determine quantity of DEF present inside tank. Hence if you are refilling the DEF yourself, fill only 8.0 liter, in case DEF Low level warning is...
Page 202 DEF dosing malfunction If SCR system detects any malfunction due to failures in components or tampering, warnings are flashed in four stages. These four stages are explained below: 11-31 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 203 STARTING AND DRIVING THE VEHICLE Stage 1: Stage 3: W22L59 Stage 2: Stage 4: © Copyright Mahindra and Mahindra Ltd.052016 11-32...
Page 204: Recommendations On Def
• Do not use tap water to rinse components that will be used to deliver DEF. Tap water will contaminate the DEF. If distilled • Never attempt to create Diesel Exhaust Fluid (DEF) by mixing agricultural grade urea with water. Agricultural grade urea 11-33 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 205: Handling Of Def
• Diesel exhaust fluid (DEF) must comply with ISO 22241-1 • If DEF contacted with eyes, flush with plenty of water standard. There is no other acceptable substitute. Failure to immediately and seek medical help. © Copyright Mahindra and Mahindra Ltd.052016 11-34...
Page 206: Freezing
Place DEF filler cap back on DEF filler neck and tighten it Following procedure can be followed while refilling the DEF: moderately by turning it clockwise. Park the vehicle on level ground. 11-35 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 207 DEF spills over. Close the hood Switch the ignition ON Verify that there is no warning regarding DEF low level. If DEF Level Low warning is still appearing, contact nearest authorized M&M dealer immediately. © Copyright Mahindra and Mahindra Ltd.052016 11-36...
Page 208: Wheels And Tyres
You may also contact Mahindra directly, or the tyre manufacturer. The tyre rating of XUV500 is; • 235/65 R17 104H Tyre rating is explained as below;...
Page 209 The speed rating denotes the speed at which a tyre is designed to be driven for extended periods of time under a standard condition of load and inflation pressure. © Copyright Mahindra and Mahindra Ltd.052016 12-2...
Page 210: Tyre Label (Vehicle Placard)
This placard tells you important information about tyre size • Economy designed for your vehicle, and the tyre inflation pressures for the • Ride Comfort and Vehicle Stability front & rear tyres. 12-3 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 211 At the same time, each tire should be inspected for “blowout”, with unexpected loss of vehicle control and increased signs of tire wear or visible damage. © Copyright Mahindra and Mahindra Ltd.052016 12-4...
Page 212 12.4.5 Life of Tire The service life of a tire is dependent upon various factors including but not limited to; 12-5 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 213: Tire Rotation Recommendations
This can cause unpredictable handling, stress to steering and suspension components. You could lose control of the vehicle or the tire can unexpectedly fail, resulting in an accident and/or personal injury. © Copyright Mahindra and Mahindra Ltd.052016 12-6...
Page 214 If any of the wheel studs or nuts are damaged, contact the nearest Authorized Mahindra Dealer. Always tighten the nuts in a crisscross sequence. Never use oil or grease on your wheel studs or nuts.
Page 215: Tiretronics (If Equipped)
Tyre locations will display as OK, if all tyre accurate pressure gauge, even if under-inflation has not reached pressure and temperature are in the recommended range. the level to trigger illumination of the Tiretronics warning indicator. © Copyright Mahindra and Mahindra Ltd.052016 12-8...
Page 216 • Sensor signal missing • Sensor faulty The error is also displayed on the infotainment screen as below. If above condition occurs, contact the nearest Authorized Mahindra Dealer for further assistance. • High pressure W22L31...
Page 217 Tiretronics warning lamp in the cluster receiver must be learnt, else the Tiretronics warning lamp indicates starts blinking. a malfunction. Tiretronics learning button (A) is located to the left hand side of the instrument cluster. W22L30 © Copyright Mahindra and Mahindra Ltd.052016 12-10...
Page 218 Repeat the above step for front right tyre, rear right tyre and rear left tyre (in the same order). Corresponding infotainment screen displays are as below. 12-11 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 219 If any one of the running tyres goes faulty, spare tyre is swapped with the running tyre and the vehicle is driven, then: • the system automatically recognizes the swap • interchanges the running tyre and spare tyre data © Copyright Mahindra and Mahindra Ltd.052016 12-12...
Page 220: Emergencies
If the lamp illumination is normal, engine is cranking normally, but the engine does not start even after repeated cranking, it needs adjustment or repair. Contact an Authorized Mahindra Dealer. With extended use, the hazard warning flasher may drain your vehicle battery.
Page 221: Vehicle Overheating
C and H the engine may go to limp home mode, which is indicated by the check engine lamp. Have your vehicle checked by an Authorized Mahindra Dealer as soon as possible. © Copyright Mahindra and Mahindra Ltd.052016 13-2...
Page 222: Jump Starting
If any evidence of failure is observed, contact the nearest engine coolant. Authorized Mahindra Dealer for help. In case, no system leakage/ failure is suspected, driving can be continued. 13.4 Jump Starting Either due to severe operating conditions or due to any system leakages or failures, the engine can get overheated.
Page 223 If you find any of these things, do W12M02 not jump start the vehicle. Call Mahindra Road Side Assistance or replace the battery. If the weather is very cold, remove the refill caps and check the condition of the electrolyte. If it seems slushy or Don't let the vehicles touch each other.
Page 224 Usually a nut, engine off and disconnect the last connection temporarily bolt or other protruding shiny metal will work. You may see while you slightly twist or wiggle each of the four clamps to 13-5 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 225 (slightly revved up with your foot on the accelerator). This should give the battery enough charge to start the vehicle again. If it does not, you probably have a dead battery or a dying alternator © Copyright Mahindra and Mahindra Ltd.052016 13-6...
Page 226: Limp Home Mode
Your vehicle comes with a front welded tow hook as shown in the speed is limited and the accelerator pedal may not function image. The front recovery hook should be used when the vehicle normally. It is recommended you contact an Authorized Mahindra needs to be recovered. Dealer immediately for assistance.
Page 227 Remove/pry out the extraction hook cover in the rear bumper using a screwdriver. Screw in the tow eye in the counter clockwise © Copyright Mahindra and Mahindra Ltd.052016 13-8...
Page 228 13.6.2 Coupling device Information Below are the maximum weight specified for coupling devices. Weight Sr. No. Parameters Weight of Coupling device fitted on 20 kg vehicle Static vertical load coupling device 100 kg 13-9 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 229 EMERGENCIES With trailer coupled and coupling load on the vehicle the vehicle speed should not exceed 100km/h. © Copyright Mahindra and Mahindra Ltd.052016 13-10...
Page 230: Maintenance
• Make it a habit to use this manual to record scheduled maintenance in the Service Coupon Booklet Mahindra technicians are well trained specialists and are kept up to date with the latest service information through technical bulletins, • Consult with your Authorized Mahindra Dealer for all your service tips and in dealership training programs.
Page 231 Authorized you want done. If you've had an accident or work done that is not on Mahindra Dealer. They will help keep the vehicle operating at its your maintenance log, let the service advisor know about it.
Page 232 Authorized Mahindra such as the factory trained technicians at your Authorized Dealer only. Mahindra Dealer. Your vehicle's oils and fluids should be changed at the specified intervals or in conjunction with a repair. 14.1.5 Vehicle Self Maintenance - General Precautions •...
Page 233: Opening And Closing The Hood
Pull the lever below the driver side instrument panel to release the hood The hood will lift automatically and will be supported by the gas struts In some variants, the hood is supported by a stay rod © Copyright Mahindra and Mahindra Ltd.052016 14-4...
Page 234 • Drive the vehicle > 10 kmph To close the hood, follow the below steps; Slowly lower the hood In variants equipped with a stay rod, remove the stay rod supporting the hood by slightly lifting the hood 14-5 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 235: Engine Compartment
MAINTENANCE 14.3 Engine Compartment W22P01 Degassing Tank Brake/Clutch Fluid Reservoir Front Windshield Washer Fluid Reservoir Diesel Exhaust Fluid filler Engine Oil Cap Air Filter Assembly Engine Cover Battery Dipstick Engine Compartment Fuse Box © Copyright Mahindra and Mahindra Ltd.052016 14-6...
Page 236: General Maintenance
Authorized • Seats Mahindra Dealer or a qualified service shop immediately. • Seat belts • Accelerator pedal Make these checks only with adequate ventilation if you intend •...
Page 237: In The Engine Compartment
It is normal for engines to consume some engine oil during operation. • Locate and carefully remove the engine oil level dipstick Causes of consumption in a normal engine are as follows; © Copyright Mahindra and Mahindra Ltd.052016 14-8...
Page 238 • Put the dipstick and the oil filler cap back and ensure it is fully/ • Park the vehicle on flat-horizontal surface. Keep the parking properly seated. brake fully engaged. Shut-off the engine 14-9 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 239 The brake and clutch systems are supplied fluid from the same reservoir. Never open the pressure cap when the engine is hot. Hot coolant may splash resulting in serious personal injury or severe burns by the erupting liquid. © Copyright Mahindra and Mahindra Ltd.052016 14-10...
Page 240 Do not keep the reservoir open for longer than necessary to add brake fluid. Use only brake/clutch fluid that meets Mahindra specifications. Refer to ‘Lubricant and Capacities’ section. Draining or changing of brake fluid should always be done by an Authorized Mahindra Dealer.
Page 241 The front windshield washer is located next to the power steering fluid reservoir in the engine bay. The rear windshield washer is located in rear luggage area LH trim behind the third row seats. © Copyright Mahindra and Mahindra Ltd.052016 14-12...
Page 242: Maintenance - Inside The Vehicle
14.6.2 Warning Messages and Lamps the engine. If it fails, pump few more times and retry. If the engine still does not start, contact your nearest authorized Mahindra Check all warning lamps appearing in the instrument cluster and dealer for assistance.
Page 243: Maintenance - Outside The Vehicle
Check the pedal for smooth operation and proper clearance. Check 14.8 Battery the foot well and remove obstructions if any. Your vehicle is equipped with a Mahindra genuine battery. For 14.7 Maintenance - Outside the Vehicle longer, trouble-free operation, keep the top of the battery clean and dry.
Page 244 The replacement battery must meet the specification of the originally fitted battery. While removing the battery, always disconnect the negative terminal first. And while installing the battery, ensure the negative terminal is connected last. 14-15 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 245: Wiper Blades
Lift the arm and position the wiper blade at right angles to the metal support the wiper arm Carefully insert the new blade rubber. Then install the blade assembly in the reverse order of removal © Copyright Mahindra and Mahindra Ltd.052016 14-16...
Page 246: Appearance Care And Protection
• Wash the vehicle first, using cool or lukewarm water and a cause damage to the vehicle neutral pH shampoo 14-17 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 247 14.10.4 Paint Chips • Do not use hydrofluoric acid-based or high caustic-based wheel cleaners, steel wool, fuels or strong household detergents • Mahindra dealers have the exact touch-up paint to match your vehicle's color 14.10.6 Plastic (Non-painted) Exterior Parts • Take your vehicle to an Authorized Mahindra Dealer for paint touch-up or paint repairs Use only approved products to clean plastic parts.
Page 248 Windshield Washer Concentrate, available at your Authorized with a clean and damp white cotton cloth, then with a clean and dry Mahindra Dealer. This washer fluid contains a special solution in white cotton cloth; you may also use Dash and Vinyl Cleaner on the addition to alcohol which helps remove the hot wax deposited on instrument panel and interior trim areas.
Page 249 • To help maintain its resiliency and color, use the leather care kit, cloth to clean the area with a rubbing motion for 60 seconds available from an Authorized Mahindra Dealer • Following this, wipe area dry with a clean white cotton cloth •...
Page 250: Air Conditioning System Maintenance
(i. e. vacation) for two weeks or more, run the air conditioning system at idle for about five minutes in the fresh air mode and high blower speed setting. This will ensure adequate 14-21 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 251 If the engine is being started after a very long period of non-use, warm up the engine at an idle speed for 2-3 minutes before driving the vehicle. © Copyright Mahindra and Mahindra Ltd.052016 14-22...
Page 252: Bulb Replacement
• Insert the connector into the new bulb (of the same wattage), and follow the reverse procedure to assemble the bulb assembly in the headlight assembly • Clamp the bulb assembly by wire clamp properly 14-23 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 253: Projector Head Lamp
Head lamp Low Beam Parking Lamp / Light Turn Signal Lamp To avoid burning yourself, do not replace the light bulbs when Guide they are hot. Halogen bulbs have pressurized gas inside and © Copyright Mahindra and Mahindra Ltd.052016 14-24...
Page 254: Maintenance Schedule Chart
Water sediments - Drain fuel filter every 15000km Inspect first 5000 km, Exhaust Pipe Mountings and Damage/Leakage 20000km and every 15000km Check fluid level and add if Diesel Exhaust Fluid (DEF) filling 4 neccesary 14-25 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 255 Front Suspension Bolts Torque every 15000kms First 5000, 20000 kms, then Rear Suspension Bolts Torque every 15000kms Front Suspension Bushes Inspect at every 45000kms Rear Suspension Arms & Links Inspect at every 45000kms © Copyright Mahindra and Mahindra Ltd.052016 14-26...
Page 256 15000 kms Inspect every service Service reminder indicator reset Legend: I = Inspect & correct. Replace if worn out or faulty ; R = Replace ; C = Clean ; L = Lubricate 14-27 © Copyright Mahindra and Mahindra Ltd. 052016...
Page 257 DEF 5- Under extreme operating conditions replace air filter every 20,000 kms B- Change brake and clutch fluid at every 35,000 km or every year whichever is earlier *- on chargeable basis © Copyright Mahindra and Mahindra Ltd.052016 14-28...
Page 258 Alphabetical Index After Driving Off-road or through Water ........11-7 Back Door Open .
Page 259 Alphabetical Index Glow Plug Indicator............8-51 Intermittent (INT) Mode .
Page 260 To Owner’s of a Mahindra Vehicle........
Page 261 Alphabetical Index Tool Kit ................2-11 Wheel Tightness .

Mahindra XUV 500 Owner's Manual

1 Introductionandsafetyprecautions

2 General

3 Vehicle Overview

4 Instrument Cluster Overview

5 Seats and Seat Belts

6 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (if Equipped)

7 Locksandkeys

8 Features and Control

9 Steeringandbrakes

10 Heating, Ventilation and Air-Conditioning System

11 Starting and Driving the Vehicle

12 Wheelsandtyres

13 Emergencies

14 Maintenance

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Questions and answers

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Summary of Contents for Mahindra XUV 500

Table of Contents