Auto Tensioner Replace - Mahindra Genio DC BS-IV Maintenance Manual

Maintenance Manual
GENIO DC
(BS-III & BS-IV)
705-MAT-0005 : 0.60 hrs.
AUTO TENSIONER - REPLACE
Nut/ Bolt description
Auto tensioner mtg. bolt

A
Auto Tensioner
C
NOTE: Auto tensioner is provided with dowel-pin on its mounting face for correct fitment;
while assembling the dowel should match & fixed carefully.
Refer sketch [D] Dowel Pin location shown by arrow mark.
Removal Steps –
1. Remove NVH cover.
2. Remove fan & shroud
3. Remove power steering belt
MAT-0029) & Accessory drive belt
(705-MAT-0007)
4. Remove Auto tensioner assy.
Auto tensioner to be check at 60000, 80000kms and it is recommended to

replace it at every 100000kms.
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or
whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the
Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution © 2011 Mahindra & Mahindra Ltd.
Quantity Nos. Spanner Size
01 12 mm.
B
D
Auto Tensioner dowel
Pin mounting hole
Assembly Procedure –
1. Refit Auto tensioner assy.
2. Refit Accessory drive belt
(705-
3. Refit fan & shroud.
4. Refit NVH cover.
MAN-00
JULY 2011
Torque Value – Nm.
35 ± 05
DRIVE BELTS - LAYOUT
MAT-0007) & power steering belt
(705-MAT-0029)
135
/Rev1
(705-
7