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Related Manuals for Mahindra Bolero Single Cab Turbo
Summary of Contents for Mahindra Bolero Single Cab Turbo
- Page 1 Owner’s Manual Mahindra Bolero Single Cab Turbo / Double Cab Turbo - LHD...
- Page 2 ISSUED: JANUARY 2006 MAHINDRA & MAHINDRA LTD. GATEWAY BUILDING, APOLLO BUNDER, MUMBAI 400039, INDIA...
- Page 3 Company’s policy of constant product improvements. Please contact nearest Authorized Service Dealer, Mahindra Authorised Service Centre for free inspection services during warranty & thereafter for periodical vehicle maintenance & repairs. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 4 Authorised For the purpose of this warranty, the Term person, agent or representative of the Dealer’s workshop. ‘Product’ means and includes only new Company is authorised to give any other Bolero Single Cab Turbo / Double Cab Turbo...
- Page 5 Company chrome and trim and other decorative following items, are to be referred nor the Dealer will incur any liability parts, deterioration of exterior item, to the respective manufacturers of Bolero Single Cab Turbo / Double Cab Turbo...
- Page 6 Continued usage in spite of awareness of defect.the componentsof the basicvehicle. iii) Excess / heavy load beyond the carrying capacity of the vehicle affecting the basic structure of the Bolero Single Cab Turbo / Double Cab Turbo...
- Page 7 In line arrangement Max Power 100 HP or 74 ± 2 KW @ 3800 RPM Max Torque 235 N-m @ 1700 -1900 RPM Weight of the engine 310 Kg with flywheel & Starter Bolero Single Cab Turbo / Double Cab Turbo...
- Page 8 Vehicle Specification Bolero DC Turbo Dimensions: 35.6° Bolero Single Cab Turbo / Double Cab Turbo...
- Page 9 Kerb weight (Kg) 1975 1875 GVW (Kg) 2800 2800 Front Axle Capacity (Kg) 1000 1000 Rear Axle capacity (Kg) 2000 2000 Seating Capacity (Nos) (Including driver) 1 + 4 1 + 4 Bolero Single Cab Turbo / Double Cab Turbo...
- Page 10 Vehicle Specification Bolero Single Cab Turbo Dimensions: 35.6° Bolero Single Cab Turbo / Double Cab Turbo...
- Page 11 GVW ( Kg ) 2800 2800 Front Axle Capacity ( Kg ) 1000 1000 Rear Axle capacity ( Kg ) 2000 2000 Seating Capacity ( Nos ) (Including driver) 3, Opt. 2 3, Opt. 2 Bolero Single Cab Turbo / Double Cab Turbo...
- Page 12 Model Features Table DESCRIPTION MAHINDRA BOLERO SINGLE CAB TURBO / DOUBLE CAB TURBO ENGINE NEF TCI 2.5 Litres TRANSMISSION NGT 530 AXLE RATIO 4.55: 1 STEERING POWER AIR CONDITIONING SYSTEM HEAT COOL CENTRAL LOCKING POWER WINDOW OPTIONAL TRANSFER CASE FOR 4WD...
- Page 13 LHD vehicle & on left located on the right side of the engine side of the engine compartment for RHD compartment for LHD vehicle & on left vehicle. side of the engine compartment for RHD vehicle. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 14 It indicates at E-Empty; 1/2 - Half, F - Full. 5. Temperature Gauge It indicates the operating temperature of the engine in °C so that you may guard against overheating. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 15 The odometer records the total the indication among the three. distance the vehicle has been driven. The trip meter can be used to measure the distance travelled on short trips or between fuel stops. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 16 2 High Beam Indicator during running of vehicle/engine. This blue lamp is lit when the high 5 Parking Brake beam lights are in use. This red indicator lamp lights ‘ON’, when parking brakes are applied. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 17 This will happen every time when the ignition is switched ‘ON’. 11 Driver/Co-driver door open If either of these door is not closed, red lamp will glow till the door is closed. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 18 Front left door can be locked or unlocked from outside by using key. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 19 Air flow can be controlled in three moving the steering wheel slightly. stages - low, medium, high. 4. Heater Switch The knob is turned clockwise, the heater comes ‘ON’. Steering Lock Temperature Heater Blower Control Switch Switch Switch Bolero Single Cab Turbo / Double Cab Turbo...
- Page 20 2. Stand in front of the vehicle, lift the Just drop the bonnet gently and press it, additional lock lever located under the if required. bonnet centre with a finger and lift the bonnet up. Lever Bolero Single Cab Turbo / Double Cab Turbo...
- Page 21 The air vanes can be adjusted horizontally & vertically by swivelling the vents up / down or sideways. Side Ventilation Louver Central Ventilation Louver Rotary Control for For up/down or volume control sideways air flow. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 22 The 4wd l lamp on the cluster will blink for 6 seconds & will turn off. Now you are in the 4 wheel drive high mode. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 23 5. Lever up position 1 - Low beam system will activate. 6. Lever up position 2 - Intermittent pass 7. Lever turned left - Left indicator 8. Lever turned right - Right indicator Bolero Single Cab Turbo / Double Cab Turbo...
- Page 24 & can be opened to reduce the glare from the headlight by pressing the side knobs provided on of vehicles behind you during night lock. driving. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 25 • Take care not to drop the cigarette on the seats. It may burn holes in the upholstery. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 26 • Familiarise with the hand tools. • While parking in down gradient, engage • Familiarise with legal requirements the gear shift lever in reverse position governing the use of your vehicle. with hand brake on. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 27 • Do not crank the engine for more than • Start driving 10 seconds at a time. When the engine starts, release the accelerator pedal gradually as the engine speeds up and smoothes out. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 28 Warm up gradually at idling speed. followed when the engine is overhauled or when the brake pads / linings are • Do not drive over 100 km./hr. replaced. • Avoid sudden acceleration and full throttle. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 29 Note Over-reving the engine will cause the wheels to start spinning & traction will be SHIFTING PATTERN lost. TRANSFER CASE TRANSMISSION (Single lever) (Manual) 2 WDH 4 WDH 4 WDL Bolero Single Cab Turbo / Double Cab Turbo...
- Page 30 • To relieve the build up of torsional stresses, due to prolonged use of 4WD on hard surface roads, simply drive the vehicle in reverse for several feet or drive off hard surface momentary to allow tyres to slip. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 31 Apply smooth, even pressure on all controls. Abrupt steering wheel movements or sudden, hard application of brakes can cause loss of control. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 32 If the windshield wiper blades start to streak the windshield or leave parts unwiped. replace them. Use the defroster to avoid fogging or windshield on the inside. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 33 2H position. Turn both the dials to the ‘Lock’ position when the transfer lever is shifted to the 4WD position, either 4L or 4H. 2Wheel Drive 4Wheell Drive Bolero Single Cab Turbo / Double Cab Turbo...
- Page 34 ‘Free’ position. This keeps the brake. operation of free wheeling mechanism always smooth and provides lubrication to the axle components. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 35 For cleaning, soap & webbing. To unbuckle, simply press the water can be used. release button on the buckle. To fit the belt To unbuckle the belt Bolero Single Cab Turbo / Double Cab Turbo...
- Page 36 & lubes. recommended intervals. • Check/adjust the belt tension • In case your vehicle is emitting excess periodically. smoke (Blue/ white / black smoke) get your vehicle checked at authorized service station. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 37 This may lead to fire hazards. • If necessary, drive the vehicle to the • Avoid driving on water flooded roads nearest outlet for a short time at low engine speed. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 38 7. Replace thermostat in the event of failure & ensure fitment of pressurized radiator cap to get better engine life. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 39 Body - Coat rust-proof to all bright metal. at every oil change. Cover up with upholstery. Use oil grade as per lubrication chart for ambient up to -5°C. At lower temperature, use oil of lower viscocity grade. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 40 OR Every 40,000 kms. (or 2 years) OR If holes or tears are found in the element. Caution: Do not operate the vehicle without air filter element. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 41 • Replace the fuel filters as recommended below. 1. Change primary filter at every 10,000 Kms. 2. Change secondary filter at every 20,000 Kms. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 42 • Unscrew the priming pump lever knob & prime till diesel coming out of the bleeding screw & is free from any air bubbles. • Tighten the bleeding screw. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 43 Mahindra Authorised Dealer. • Avoid excessive engine idling; It is advisable to switch the engine OFF during prolonged waits at traffic signals, railway crossings etc. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 44 4WD)- 8’ to 12’ per wheel. Maintain possible allowing it to start. correct alignment. • Now the system is ready for driving. • Check for any leakage in the system. Reservoir Steering Pump Gearbox Bolero Single Cab Turbo / Double Cab Turbo...
- Page 45 • Do not attempt to weld any broken steering gear component. Use genuine SPARE component of steering only. • Keep the tyres inflated to correct pressure. FRONT TYRE ROTATION Bolero Single Cab Turbo / Double Cab Turbo...
- Page 46 XHP 222 SHC 220 Shell Retinax LX2 Retinax LX2 Retinax EP2 (Note: The brand-wise recommendation is optimised one which is found suitable for both Wheel hub and Chassis lubrication at various temperatures) Bolero Single Cab Turbo / Double Cab Turbo...
- Page 47 Low oil pr. indicator Brake fail indicator & Parking brake indicator Roof lamp Roof Panel Festom Engine compartment light Engine Cabin BA15S Side Marker Lamp Side Fender Capless Opt BA9S 3 Opt 2 Bolero Single Cab Turbo / Double Cab Turbo...
- Page 48 Check & drain water from Fuel filter Replace fuel filter element. Primary filter (at every 10000 kms /6months) & Secondary filter (at every 20000kms/12months) Exhaust pipes and mountings, Check and if necessary replace Bolero Single Cab Turbo / Double Cab Turbo...
- Page 49 Check front brake pads, disc & other brake components for wear, deterioration & leaks. Check rear brake lining, drums & other brake components for wear, deterioration & leaks. Check Brake pedal operation Bolero Single Cab Turbo / Double Cab Turbo...
- Page 50 Check Operation of 1 lorn (s) wiper and washer Check Operation of headlights (High & Low beam ) & leveling mechanism Check Operation of warning lights Check Grease the wiper motor linkages (or Once in a year before monsoon) Bolero Single Cab Turbo / Double Cab Turbo...
- Page 51 Check clutch operation, parking brake operation, steering control & returnability, Engine performance, Squeaks & rattles, Body & Chassis noise, operation of service / parking brakes, gear shifting, instrument cluster, operation of HVAC Bolero Single Cab Turbo / Double Cab Turbo...
- Page 52 Power Lock system & control, Cigarette Lighter and Remote Control Mirrors. - Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace - Indicates Replace or change Bolero Single Cab Turbo / Double Cab Turbo...
- Page 53 Power Window Circuit (Single Door) (30/51) (87A) (87) (86) (85) (30/51) (87A) (87) (86) COMB SW PARK SW O/P MOTOR FUSE 20 A MAXI FUSE I GN SW 60 A BATT Bolero Single Cab Turbo / Double Cab Turbo...
- Page 54 Central Locking Circuit Diagram for Bolero SC Turbo / DC Turbo MASTER UNIT REAR LH FOLLOWER CONTROL MODULE FROM VEHICLE CIRCUIT FRONT LH FOLLOWER REAR LH FOLLOWER Bolero Single Cab Turbo / Double Cab Turbo...
- Page 55 Blower knob fan relay pressure switch gray power relay b-yb-y green blower led indicator resistors yellow black ac knob code col name compressor condensor fan thermister Blower fan thermo amplifier Bolero Single Cab Turbo / Double Cab Turbo...
- Page 56 15 AMPS white blue brown IGNITION SWITCH gray W W/G W/Y L green 60 AMPS RELAY HEATER LED yellow MAXI FUSE black BATTERY code col name THERMO AMPLIFIER BLOWER KNOB HEATER VALVE Bolero Single Cab Turbo / Double Cab Turbo...
- Page 57 Record of Services Performed Recommended Services Servicing dealer’s Date Odometer Reading KM Repair Order No. at KM Signature with stamp 5000 10000 20000 30000 40000 50000 Bolero Single Cab Turbo / Double Cab Turbo...
- Page 58 Recommended Services Servicing dealer’s Date Odometer Reading KM Repair Order No. at KM Signature with stamp 60000 70000 80000 90000 100000 Bolero Single Cab Turbo / Double Cab Turbo...
- Page 59 Spare Wheel Mounting Spare wheel mounting Tighten the spare wheel hanger as shown in the figure. To loosen, rotate in the opposite direction & remove the wheel from the hanger bracket. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 60 Jacking position for front wheels Jack mounting position in Jacking position for rear wheels is the vehicle below rear axle Jack mounted below middle seats on the centre floor in the vehicle. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 61 Tail Gate Opening Procedure (A) Tail gate closed position (C) Tail gate position for Arm lift-off (B) Tail gate 90° position Bolero Single Cab Turbo / Double Cab Turbo...
- Page 62 • Use stimulating beverages such as turn and shifting the gears. coffee or tea. • Always keep the wind screen clean in • Relax and stay calm. order to havbe a clear visibility. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 63 Notes Bolero Single Cab Turbo / Double Cab Turbo...
- Page 64 10. THIS WARRANTY CARD ALONG WITH A COPY OF THE CASH MEMO/BILL MUST ACCOMPANY ALL CLAIMS ARISING WITHIN THE WARRANTY PERIOD. 11. RECHARGING WILL BE BILLED EXTRA. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 65 Vehicle Serial No. ______________________________________ Battery Manufacturing Code ______________________________ Vehicle Registration No. _________________________________ Engine Serial No. ______________________________________ Date of Sale ______ / ________ / ________ Dealer’s Signature ______________________________________ Customer Signature _____________________________________ DEALER’S STAMP Bolero Single Cab Turbo / Double Cab Turbo...
- Page 66 9. NEVER INSTALL a lower ampere hour battery than advised by your motor dealer or instructions handbook. 10. NEVER keep your battery idle for periods exceeding 2 weeks. If this cannot be avoided, arrange thatthe battery is removed from the car & recharged every 2-3 weeks. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 67 D. Vehicle not running sufficiently to maintain battery. Bench charge required. E. Clamp / Cable needs charge. • Battery servicing & filling of record is mandatory. • Claims will not be honoured in case this is not adhered to. Bolero Single Cab Turbo / Double Cab Turbo...
- Page 68 Bolero Single Cab Turbo / Double Cab Turbo...
- Page 69 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon FREE SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo FREE SERVICE Model Service rendered Date Invoice Number & Date Serial Number At km Owner Chassis Number Registration Number Service Rendered Date Engine Number Model At Km.
- Page 71 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon FREE SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo FREE SERVICE Model Service rendered Date Invoice Number & Date Serial Number At km Owner Chassis Number Registration Number Service Rendered Date Engine Number Model At Km.
- Page 73 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon PAID SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo 5000 KM. PAID SERVICE Model AT ODOMETER READING 5000 KM. AT ODOMETER READING Service rendered Date Invoice Number & Date Serial Number At km...
- Page 74 5000 km paid service jobs to be done as per the maintenance schedule...
- Page 75 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon PAID SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo 10000 KM. PAID SERVICE Model AT ODOMETER READING 10000 KM. AT ODOMETER READING Service rendered Date Invoice Number & Date Serial Number At km...
- Page 76 10000 km paid service jobs to be done as per the maintenance schedule...
- Page 77 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon PAID SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo 20000 KM. PAID SERVICE Model AT ODOMETER READING 20000 KM. AT ODOMETER READING Service rendered Date Invoice Number & Date Serial Number At km...
- Page 78 20000 km paid service jobs to be done as per the maintenance schedule...
- Page 79 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon PAID SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo 30000 KM. PAID SERVICE Model AT ODOMETER READING 30000 KM. AT ODOMETER READING Service rendered Date Invoice Number & Date Serial Number At km...
- Page 80 30000 km paid service jobs to be done as per the maintenance schedule...
- Page 81 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon PAID SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo 40000 KM. PAID SERVICE Model AT ODOMETER READING 40000 KM. AT ODOMETER READING Service rendered Date Invoice Number & Date Serial Number At km...
- Page 82 40000 km paid service jobs to be done as per the maintenance schedule...
- Page 83 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon PAID SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo 50000 KM. PAID SERVICE Model AT ODOMETER READING 50000 KM. AT ODOMETER READING Service rendered Date Invoice Number & Date Serial Number At km...
- Page 84 50000 km paid service jobs to be done as per the maintenance schedule...
- Page 85 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon PAID SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo 60000 KM. PAID SERVICE Model AT ODOMETER READING 60000 KM. AT ODOMETER READING Service rendered Date Invoice Number & Date Serial Number At km...
- Page 86 60000 km paid service jobs to be done as per the maintenance schedule...
- Page 87 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon PAID SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo 70000 KM. PAID SERVICE Model AT ODOMETER READING 70000 KM. AT ODOMETER READING Service rendered Date Invoice Number & Date Serial Number At km...
- Page 88 70000 km paid service jobs to be done as per the maintenance schedule...
- Page 89 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon PAID SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo 80000 KM. PAID SERVICE Model AT ODOMETER READING 80000 KM. AT ODOMETER READING Service rendered Date Invoice Number & Date Serial Number At km...
- Page 90 80000 km paid service jobs to be done as per the maintenance schedule...
- Page 91 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon PAID SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo 90000 KM. PAID SERVICE Model AT ODOMETER READING 90000 KM. AT ODOMETER READING Service rendered Date Invoice Number & Date Serial Number At km...
- Page 92 90000 km paid service jobs to be done as per the maintenance schedule...
- Page 93 Preventive Maintenance Preventive Maintenance Service Coupon Service Coupon PAID SERVICE COUPON Mahindra BOLERO SC Turbo/DC Turbo 100000 KM. PAID SERVICE Model AT ODOMETER READING 100000 KM. AT ODOMETER READING Service rendered Date Invoice Number & Date Serial Number At km...
- Page 94 100000 km paid service jobs to be done as per the maintenance schedule...
- Page 95 M & M INVOICE NO. DEALER/SUB-DEALER’S NAME & ADDRESS : DATE OWNER’S SIGNATURE DATE : SEAL & SIGNATURE This coupon must be duly filled by the dealer & sent to Mahindra & Mahindra Ltd., Overseas Operations, Auto Sector, Worli, Mumbai, India...
- Page 97 M & M INVOICE NO. DEALER/SUB-DEALER’S NAME & ADDRESS : DATE OWNER’S SIGNATURE DATE : SEAL & SIGNATURE This coupon must be duly filled by the dealer & sent to Mahindra & Mahindra Ltd., Overseas Operations, Auto Sector, Worli, Mumbai, India...
- Page 99 OWNER’S NAME AND ADDRESS : MODEL NAME MAHINDRA BOLERO SC TURBO/DC TURBO VIN/SERIAL NO. CHASSIS NO. ENGINE NO. FUEL INJECTION PUMP SL. NO. I/We have been explained about the warranty terms & conditions DATE OF SALE DIRECT SALE/DEALER SALE as mentioned in ensuing pages by the dealer’s representative. I/We agree to abide by the terms &...
- Page 101 OWNER’S NAME AND ADDRESS : MODEL NAME MAHINDRA BOLERO SC TURBO/DC TURBO VIN/SERIAL NO. CHASSIS NO. ENGINE NO. FUEL INJECTION PUMP SL. NO. I/We have been explained about the warranty terms & conditions DATE OF SALE DIRECT SALE/DEALER SALE as mentioned in ensuing pages by the dealer’s representative. I/We agree to abide by the terms &...
- Page 103 Mahindra & Mahindra Ltd. Vehicle Category: Utility Vehicle First Impressions of the Vehicle : Delivery of the vehicle On time On the following parameters, I would rate this vehicle as ... Buyer Profile Form Not on time ...