Mahindra XYLO mEagle 2010 Wiring Manual
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Mahindra XYLO mEagle 2010 Wiring Manual

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www.teknetmahindra.com 
All information contained in this manual is most up-to-date at the time of publication. However,
specifications and procedures are subject to change without notice. This manual is strictly
meant for restricted internal circulation within M&M Authorized dealer service centers.
© 2010 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in part, without 
the written permission of Mahindra & Mahindra Ltd. 
 
WIRING MANUAL
mEagle
(Airbag)
 
 
     
 
 
 
 
 
                                                                   
 
MAN-00095
RELEASED BY ‐ 
 
TECHNICAL PUBLICATION CELL 
MAHINDRA & MAHINDRA LTD. 
Rev1 – SEPTEMBER 2010 
 
 

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Summary of Contents for Mahindra XYLO mEagle 2010

  • Page 1                                                                       RELEASED BY ‐    TECHNICAL PUBLICATION CELL  MAHINDRA & MAHINDRA LTD.  www.teknetmahindra.com  Rev1 – SEPTEMBER 2010  All information contained in this manual is most up-to-date at the time of publication. However, specifications and procedures are subject to change without notice. This manual is strictly meant for restricted internal circulation within M&M Authorized dealer service centers.
  • Page 2 ABOUT THE WIRING MANUAL Mahindra XYLO mEagle The wiring manual outlines complete electrical network plan of the vehicle, fitted with AIRBAGS. The wiring plan for XYLO mEagle (Airbag) version is different from the XYLO mEagle (non-airbag) version in view of the extensive use of CAN in the Airbag version. Please ensure the correct wiring manual is used while diagnosing XYLO mEagle vehicles fitted with Airbags Wiring diagrams are technical drawings representing the electrical /electronic structure of the vehicle.
  • Page 3 STEP 4 – Repair the problem • Make necessary repairs as authorized STEP 5 – Re-check the circuit • Repeat the system check to ensure that the problem is eliminated • Check related circuits • Ensure that the customer symptom is eliminated © 2010 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in part, without  the written permission of Mahindra & Mahindra Ltd.   ...
  • Page 4 HOW TO READ THE WIRING MANUAL Signal Types Component V - Voltage Signal type I – Input O - Output Wire cross-section in mm G – Ground Wire Colour Connector No Inter-harness connector Pin No Fuse with Rating Splice/Joint IC1 – IC no and direction of 1 –...
  • Page 5 ENGINE COMPARTMENT FUSE/RELAY BOX – EC21 2. IN-VEHICLE COMMUNICATION NETWORK 3. INDIVIDUAL CIRCUITS CAN CIRCUIT K – LINE CIRCUIT ENGINE MANAGEMENT SYSTEM ABS CIRCUIT MAHINDRA BODY FUNCTION MODULE (MBFM) IMMOBILISER AIRBAG ECU HVAC REAR AC FRONT WASH / WIPE AUDIO...
  • Page 6 HEADLAMP LEVELING CIRCUIT HORN INSTRUMENT CLUSTER INTERIOR LAMPS CIRCUIT OIL PRESSURE CIRCUIT ORVM CIRCUIT PARK /LIC LAMP CIRCUIT CIGAR LIGHTER / POWER OUTLET POWER WINDOW REAR DEMISTER REVERSE SWITCH RPAS CIRCUIT STARTING CIRCUIT STOP LAMP CIRCUIT TANK UNIT CIRCUIT TURN SIGNAL & HAZARD REAR WIPE/WASH 4.
  • Page 7 5. INTER-HARNESS CONNECTORS - LOCATION/PINS/VIEWS 6. TERMINAL CONNECTORS - MAJOR - LOCATION/PINS/VIEWS 7. INSTRUMENT CLUSTER 8. GROUND SCHEME 9. APPENDIX Symbols and nomenclature Wire Color coding chart...
  • Page 8 LOCATIONS – FUSEBOX/RELAYS/CONTROLLERS 11 12 EC21...
  • Page 9 ENGINE COMPARTMENT FUSE/RELAY BOX LOCATION LOCATION – LEFT FENDER LEFT FENDER EC21 EC21 HORN HORN HEAD LAMP HEAD LAMP 20 A HIGH BEAM 100A 20 A FRONT HEAD LAMP LOW BEAM LOW BEAM 20 A 20 A...
  • Page 10 MAIN FUSE/RELAY BOX LOCATION – RH SIDE OF INSTRUMENT PANEL (After opening driver door) REAR REAR DEFOGGER BLOWER (BLACK) (BLACK) PULLER PULLER COMPRESSOR (YELLOW)
  • Page 11 AUX. FUSE/RELAY BOX LOCATION LOCATION – BEHIND GLOVE BOX BEHIND GLOVE BOX MAIN RELAY FRONT CONDENSOR CRDe BLOWER 30 A 40 A 40 A...

  • Page 12: Instrument Cluster

    Overview of the in-vehicle communication network Local Interconnect  Network  (EMS ECU to DIS – K‐line)  Local Interconnect Network  (MBFM to DIS)  Instrument MBFM cluster K ‐ Line  (ECU Airbag (ECU Engine (EMS ECU) Diagnostic K ‐ Line Connector CAN   (DLC) (EHCU) IMMOBILIZER (ICU) LEGEND K-Line...
  • Page 53 IP HARNESS FRONT...
  • Page 54 LOCATION - INSTRUMENT PANEL HARNESS IP (P) TYPE OF TYPE OF NAME OF UNIT W/H NAME NAME OF UNIT W/H NAME NOMENCLATURE NOMENCLATURE COMPONENT COMPONENT IC CO DRIVER DOOR WH 14P IC10 MBFM-22P IC ENGINE WH 1P MBFM-12P EARTH 1 MBFM-16P IC ENGINE WH 34P MBFM-26P...
  • Page 55 (EC) ENGINE COMPARTMENT HARNESS...
  • Page 56 Location - Engine Compartment Harnesses - Engine Compartment (EC) Code Descritpion Located in (Harness) Type Code Descritpion ted in (Harn Type EC17 SIDE MARKER RHS ENG COMPARTMENT HEAD LAMP LEVELLING LHSENG COMPA EC18 WIPER MOTOR FRONT ENG COMPARTMENT FRONT FOG IP ENG COMPA EC19 FLWI SWITCH...
  • Page 57 (F) FLOOR HARNESS...
  • Page 58 LOCATION : PASSENGER COMPARTMENT HARNESS-FLOOR (F) TYPE OF NAME OF UNIT W/H NAME NOMENCLATURE COMPONE IC IP 21P FLOOR IC20 IC IP 20P FLOOR IC21 SMB CONNECTOR(TO ANTENNA AMPLIFIER) FLOOR IC ROOF 4P FLOOR IC26 SEAT BELT FLOOR FLOOR PARK BRAKE SW FLOOR POWER POINT FLOOR...
  • Page 59 ENGINE HARNESS...
  • Page 60 LOCATION :ENGINE/PASSENGER COMPARTMENT HARNESS ENGINE (E) TYPE TYPE OF NOMENC NAME OF UNIT W/H NAME NAME OF UNIT W/H NAME COMPO NOMENCLATURE Remarks COMPO LATURE NENT NENT NENT NENT ENGINE W/H ECU A ENGINE VEHICLE SPEED SENSOR ENGINE ECU K ENGINE ABS POSITIVE SUPPLY ENGINE...
  • Page 61 ABS WIRING HARNESS...
  • Page 62 Location - Engine Compartment/Floor Harness - Code Description Located in (Harness) Type FRONT SENSOR - LH ABS WH FRONT SENSOR - RH ABS WH ABS FUSE - 25A ABS WH ABS EHCU ABS WH ABS FUSE - 40A ABS WH ECU -VE 1 ABS WH ECU -VE 2...
  • Page 63 (RO) ROOF HARNESSV‐ FRONT (RA) ROOF HARNESS ‐ REAR...
  • Page 64 Location - Passenger Compartment Harnesses - Roof(.R), Roof/Rear A/c (RA) Code Code Descritpion Descritpion Located in (Harness) Located in (Harness) Type Type IC19 IC IP 6P ROOF IC22 IC FLOOR 8P ROOF/REAR AC IC26 IC FLOOR 4P ROOF READING LAMP - 1 ROOF/REAR AC READING LAMP - 2 ROOF/REAR AC...
  • Page 65 (I) DIS HARNESS (S) RPAS HARNESS...
  • Page 66 Location - Passenger Compartment/Rear Bumper Harnesses - DIS(I), RPAS(S) Code Descritpion Located in (Harness) Type HAZARD SWITCH DRIVER INFORMATION SYSTEM DRIVER INFORMATION SYSTEM IC27 IC FLOOR 2P RPAS IC IP 21P IC FLOOR 6P RPAS REAR FOG LAMP RHS RPAS RPS RHS RPAS RPS CENTRE...
  • Page 67 (D) DRIVER DOOR HARNESS...
  • Page 68 Location - Driver Door Harnesses - Driver Door (D) Code Code Descritpion Descritpion Located in (Harness) Located in (Harness) Type Type SPEAKER DRIVER DOOR POWER WINDOW DRIVER DOOR POWER WINDOW MOTOR DRIVER DOOR PUDDLE LAMP DRIVER DOOR MASTER ACTUATOR DRIVER DOOR GROUND DRIVER DOOR IC12...
  • Page 69 (C) CO‐DRIVER DOOR HARNESS...
  • Page 70 Location - Co-Driver Door Harnesses - Co-Driver Door (C) Code Descritpion Located in (Harness) Type SPEAKER CO DRIVER DOOR POWER WINDOW SWITCH CO DRIVER DOOR POWER WINDOW SWITCH CO DRIVER DOOR POWER WINDOW MOTOR CO DRIVER DOOR PUDDLE LAMP CO DRIVER DOOR DOOR LOCK CO DRIVER DOOR GROUND...
  • Page 71 (R) REAR DOOR LEFT HARNESS...
  • Page 72 Location - Rear Left Door Harnesses - Rear Door - Left (R) Code Descritpion Located in (Harness) Type IC 10P (FLOOR) REAR DOOR - LEFT SPEAKER SPEAKER REAR DOOR - LEFT REAR DOOR - LEFT POWER WINDOW MOTOR REAR DOOR - LEFT POWER WINDOW SUB SWITCH REAR DOOR - LEFT PUDDLE LAMP REAR DOOR - LEFT...
  • Page 73 (RR) REAR DOOR RIGHT HARNESS...
  • Page 74 Location - Rear Right Door Harnesses - Harnesses - Rear Door - Right (RR) Rear Door - Right (RR) Code Descritpion Located in (Harness) Type IC25 IC 10P (FLOOR) REAR DOOR - RIGHT SPEAKER REAR DOOR - RIGHT POWER WINDOW MOTOR REAR DOOR - RIGHT POWER WINDOW SUB SWITCH REAR DOOR - RIGHT PUDDLE LAMP...
  • Page 75 (S) TAILGATE HARNESS (H) HMSL HARNESS (A) AMPLIFIER/ANTENNA HARNESS...
  • Page 76 Location - Tail Gate Harnesses - Tail gate(T), HMSL(H), Antenna/Amplifier(A) Code Descritpion Located in (Harness) Type SMB CONNECTOR AMPLIFIER AMPLIFIER SUPPLY AMPLIFIER DEMIST +VE AMPLIFIER SMB CONNECTOR AMPLIFIER GROUND TAIL GATE GROUND DEMISTER CABLE NEG HMSL HMSL IC TAIL GATE 2P HMSL IC14 IC FLOOR 14P...
  • Page 77 INTER-HARNESS CONNECTORS (IC) - XYLO mEAGLE Note - nter-harness onnector) connectes 2 separate wiring harnesses in the vehicle. The DESCRIPTION IC No PINS CONNECTOR VIEW (Harness to Harness) - Engine wiring harness - Co-driver door wiring harness - Engine Compartment wiring harness 11. - Driver door harness - IP wiring harness - Rear RH Door harness...
  • Page 78 IP(P) to ENGINE COMPARTMENT(EC) IP(P) to DIS(I) ABS to ENGINE COMPARTMENT(EC) FLOOR(F) to RPAS(S) FLOOR(F) to REAR DOOR ('R) IP(P) to CO-DRIVER IC10 DOOR(C)
  • Page 79 ORVM to CO-DRIVER IC11 DOOR('C) IP(P) to DRIVER IC12 DOOR(D) ORVM to DRIVER IC13 DOOR(D) FLOOR(F) to TAIL IC14 GATE(T) TAIL GATE(T) to IC15 AMPLIFIER(A)
  • Page 80 ENGINE IC18 COMPARTMENT(EC) to ENGINE(E) IC19 IP(P) to ROOF(RO) IC20 FLOOR(F) to IP(P) IC21 FLOOR(F) to IP(P) FLOOR(F) to REAR IC22 HVAC(RA)
  • Page 81 IC23 IP(P) to HVAC IC24 IP(P) to HVAC FLOOR(F) to REAR IC25 DOOR (L) ROOF(RO) to IC26 FLOOR(F) IC27 FLOOR(F) to RPAS(S)
  • Page 82 ENGINE (E) TO IP (P) IC 35 IP (P) TO CLOCK IC 28 SPRING IP (P) TO CLOCK IC 29 SPRING IP (P) TO FLOOR (F) IC 30 IP (P) TO PAB IC 33...
  • Page 83 IP (P) INBUILT IN WIRING HARNESS IC31 BUNDLE ITSELF IP (P) INBUILT IN WIRING HARNESS IC 32 BUNDLE ITSELF DRIVER DOOR WIRING IC 36 (D) TO IP WIRING (IP)
  • Page 84 MAJOR TERMINAL CONNECTORS - XYLO mEAGLE DESCRIPTION CON No PINS CONNECTOR VIEW Engine ECU - K Connector Engine ECU - A Connector MBFM - 22P MBFM - 12P MBFM - 16P...
  • Page 85 Instrument Cluster - 20P Instrument Cluster - 32P Immobiliser ICU - 8P PASSENGER AIR-BAG (PAB) PRE- TENSIONER LH SIDE PRETENSIONE R RH SIDE ECU AIR-BAG...
  • Page 86 MAJOR TERMINAL CONNECTORS - XYLO mEAGLE DESCRIPTION PINS CONNECTOR VIEW Wheel Speed Sensor - Front Left 2P Wheel Speed Sensor - Front Right 2P ABS Fuse - 25A 1P...
  • Page 87 MAJOR TERMINAL CONNECTORS - XYLO mEAGLE DESCRIPTION PINS CONNECTOR VIEW ABS EHCU 38P Wheel Speed Sensor - Rear Left 2P Wheel Speed Sensor - Rear Right 2P...
  • Page 88 INSTRUMENT CLUSTER – XYLO mEAGLE LEFT TURN INDICATOR AIRBAG WARNING LOW OIL PRESSURE WARNING 25 4WD HIGH CHECK ENGINE LAMP 10 TIMING BELT WARNING BATTERY CHARGE WARNING 26 SPEEDOMETER HIGH ENGINE BRAKE FLUID/PARK WATER IN FUEL WARNING TEMPERATURE HIGH BEAM BRAKE DOOR OPEN 12 RIGHT TURN INDICATOR...
  • Page 92 ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL EXPLANATION Wire with colour Y- Base Colour ; - Tracer Colour (Refer colour chart for colour codes) Thickness of Wire (in mm Wires- Not Joined Wires - Joined(Splice) Shielded Wire Twisted Pair Wire Inter-harness Connector IC19 - Connector No 5 - Pin No...
  • Page 93 ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL EXPLANATION Electronic Controller 22 Pin connector Pin No 11 Antenna Earth/Ground Ground on Conponent Power Source - Battery Power Source - DC Power Source - AC Fuse with direction of current flow & Rating.
  • Page 94 ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL EXPLANATION Variable Resistance/Rheostat Potentiometer Switch - Push to make Switch - Toggle Switch - Push to break Switch - ON/OFF Capacitor Variable capacitor Lamp Indicator Lamp Motor...
  • Page 95 ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL EXPLANATION Thermal Cut-out Diode Zenner Diode Light Emitting Diode (LED) Transistor (NPN) Transistor (PNP) 4 - Point Relay - NO (Normally Open) 4 - Point Relay with diode- NO (Normally Open)
  • Page 96 ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL EXPLANATION Solenoid Electronic Circuitry Ignition Switch Pressure Sensor Temperature Sensor...

  • Page 97: Wire Colour Codes

    WIRE COLOUR CODES WIRE COLOUR WIRE CODE BLACK BROWN BLUE SKY BLUE GREEN GRAY ORANGE PINK VIOLET WHITE YELLOW...

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