Siemens SIMATIC ET 200SP System Manual

Siemens SIMATIC ET 200SP System Manual

Distributed i/o system
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Summary of Contents for Siemens SIMATIC ET 200SP

  • Page 2 ___________________ Distributed I/O system Preface ___________________ Guide to documentation ___________________ System overview ___________________ SIMATIC Application planning ___________________ Installation ET 200SP ___________________ Distributed I/O system Wiring ___________________ Configuring ___________________ Basics of program execution System Manual ___________________ Protection ___________________ Configuration control (option handling) ___________________ Commissioning...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 4: Preface

    Preface Purpose of the documentation This documentation provides important information on configuring, installing, wiring and commissioning the ET 200SP distributed I/O system. Basic knowledge required A basic knowledge of automation technology is required to understand the documentation. Validity of the documentation This documentation applies to the distributed I/O system, ET 200SP.
  • Page 5 ● Information about the technical support available can be found in the appendix to this documentation (Page 251). ● The technical documentation for the individual SIMATIC products and systems is available on the Internet (http://www.siemens.com/simatic-tech-doku-portal). ● The online catalog and the ordering system are available on the Internet (https://mall.industry.siemens.com).
  • Page 6 Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
  • Page 7: Table Of Contents

    Guide to documentation ........................11 System overview ........................... 13 What is the SIMATIC ET 200SP distributed I/O system? ............13 What are fail-safe automation systems and fail-safe modules? ..........16 How are SIMATIC Safety F-systems structured with ET 200SP? .......... 17 Components ..........................
  • Page 8 Table of contents Wiring BaseUnits........................62 Connecting cable shields ....................... 64 Connecting the supply voltage to the CPU/interface module ..........66 Connecting interfaces for communication ................68 5.9.1 Connecting PROFINET IO to the CPU/interface module via the bus adapter BA 2xRJ45 ...........................
  • Page 9 Table of contents Protection ............................133 Overview of the protective functions of the CPU ..............133 Configuring access protection for the CPU................133 Using the user program to set additional access protection ..........136 Know-how protection ......................137 Copy protection ........................140 Configuration control (option handling) ....................
  • Page 10 Table of contents SIMATIC memory card ......................... 196 11.1 SIMATIC memory card - overview ..................196 11.2 Setting the card type ......................201 11.3 Data transfer with SIMATIC memory cards ................. 202 Maintenance ............................203 12.1 Removing and inserting I/O modules ................... 203 12.2 Changing the type of an I/O module ..................
  • Page 11: Guide To Documentation

    Guide to documentation The documentation for the SIMATIC ET 200SP distributed I/O system is arranged into three areas. This arrangement enables you to access the specific content you require. Basic information The system manual describes in detail the configuration, installation, wiring and commissioning of the SIMATIC ET 200SP.
  • Page 12 Guide to documentation Manual Collection ET 200SP The Manual Collection contains the complete documentation on the SIMATIC ET 200SP distributed I/O system gathered together in one file. You can find the Manual Collection on the Internet (http://support.automation.siemens.com/WW/view/en/84133942). My Documentation Manager The My Documentation Manager is used to combine entire manuals or only parts of these to your own manual.
  • Page 13: System Overview

    What is the SIMATIC ET 200SP distributed I/O system? SIMATIC ET 200SP SIMATIC ET 200SP is a scalable and highly flexible distributed I/O system for connecting process signals to a higher-level controller via a fieldbus. Customer benefits of the system...
  • Page 14 Configuration The SIMATIC ET 200SP distributed I/O system is installed on a mounting rail. It consists of: ● CPU/interface module ● Up to 64 I/O modules which can be plugged into BaseUnits in any combination ●...
  • Page 15 System overview 2.1 What is the SIMATIC ET 200SP distributed I/O system? Configuration example ① CPU/interface module ② Light-colored BaseUnit BU..D with infeed of supply voltage ③ Dark-colored BaseUnits BU..B for extending the potential group ④ I/O module ⑤ Server module (included in the scope of supply of the CPU/interface module) ⑥...
  • Page 16: What Are Fail-Safe Automation Systems And Fail-Safe Modules

    Safety Integrated Safety Integrated is the integrated safety concept for automation and drive technology from Siemens. Proven technologies and systems from automation technology are used for safety systems. Safety Integrated includes the complete safety sequence, ranging from sensor, actuator and fail-safe modules right through to the controller, including safety-related communication via standard fieldbuses.
  • Page 17: How Are Simatic Safety F-Systems Structured With Et 200Sp

    System overview 2.3 How are SIMATIC Safety F-systems structured with ET 200SP? How are SIMATIC Safety F-systems structured with ET 200SP? SIMATIC Safety F-system with ET 200SP The figure below shows an example of a configuration for a SIMATIC Safety F-system with ET 200SP distributed I/O system and PROFINET IO.
  • Page 18 System overview 2.3 How are SIMATIC Safety F-systems structured with ET 200SP? Example of a configuration with fail-safe I/O modules ① Interface module ② Light-colored BaseUnitBU..D with infeed of supply voltage ③ Dark-colored BaseUnitsBU..B for conducting the potential group further ④...
  • Page 19 System overview 2.3 How are SIMATIC Safety F-systems structured with ET 200SP? Use in safety mode only Safety mode is the F-I/O operating mode that allows safety-related communication using safety frames. You can only use the ET 200SP fail-safe I/O modules in safety mode. They cannot be used in non-fail-safe mode.
  • Page 20: Components

    System overview 2.4 Components Components Basic components of the ET 200SP distributed I/O system Table 2- 2 Basic components of the ET 200SP Basic component Function Figure Mounting rail in accord- The mounting rail is the rack of the ET 200SP. ance with EN 60715 The ET 200SP is installed on the mounting rail.
  • Page 21 System overview 2.4 Components Basic component Function Figure Communication module The communication module CM DP CM DP Connects the CPU with PROFIBUS DP • The bus connection is an RS485 interface • Interface module for The interface module: PROFINET IO Can be used as IO device on •...
  • Page 22 System overview 2.4 Components Basic component Function Figure BusAdapter The BusAdapters allow free selection of the connection technology for PROFINET IO. The following versions are available for PROFINET CPU/interface modules: For standard RJ45 connector (BA 2×RJ45) • ① For direct connection of the bus cable •...
  • Page 23 System overview 2.4 Components Basic component Function Figure BaseUnit The BaseUnits provide the electrical and me- chanical connection of the ET 200SP mod- ules. Insert the I/O modules onto the BaseUnits. Suitable BaseUnits are available in each case for the different requirements (see Selecting a suitable BaseUnit (Page 26)) Fail-safe power module The fail-safe power module allows the safety-...
  • Page 24 System overview 2.4 Components Basic component Function Figure BU cover Insert the BU cover on the BaseUnits: Whose slots are not occupied by I/O mod- • ules Whose slots have been reserved for future • expansion (as empty slots). You can keep a reference identification label for the planned I/O module inside the BU cover.
  • Page 25 System overview 2.4 Components Accessories of the ET 200SP distributed I/O system Table 2- 3 Accessories of the ET 200SP Accessories Function Figure 24 V DC connector Applying the 24 V DC supply at the connector and connection with the IM. Shield connection The shield connection allows the low- impedance contacting of cable shields with...
  • Page 26: Application Planning

    Note A complete overview of the possible combinations between BaseUnits and I/O modules is available in the Product information on documentation of the ET 200SP distributed I/O system (http://support.automation.siemens.com/WW/view/en/73021864). Table 3- 1 Selection of a suitable BaseUnit Selecting a BaseUnit...
  • Page 27 Application planning 3.1 Selecting a suitable BaseUnit Selecting a BaseUnit I/O module Examples of suitable I/O modules for BU types (example) I/O module (example) BaseUnit BU type B0 Digital output module RQ 4×120VDC- BU20-P12+A4+0B with relay 230VAC/5A NO ST (BU..B, dark-colored (6ES7193-6BP20-0BB0) BaseUnit) (6ES7132-6HD00-0BB0)
  • Page 28 Additional information Additional information on the functional assignment of the terminals and on the associated BaseUnits can be found in the ● Manual for the relevant I/O module (http://support.automation.siemens.com/WW/view/en/55679691/133300) ● BaseUnits (http://support.automation.siemens.com/WW/view/en/59753521) manual. Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 29: Digital, Fail-Safe, Communication, Technology Or Analog Modules Without Temperature Measurement

    Application planning 3.1 Selecting a suitable BaseUnit 3.1.1 Digital, fail-safe, communication, technology or analog modules without temperature measurement Selection of a suitable BaseUnit ① Light-colored BaseUnit: Configuration of a new potential group, electrical isolation from adja- cent module on the left. The first BaseUnit of the ET 200SP is usually a light-colored BaseUnit for feeding the supply voltage L+.
  • Page 30: Analog Modules With Temperature Measurement

    Application planning 3.1 Selecting a suitable BaseUnit 3.1.2 Analog modules with temperature measurement Selection of a suitable BaseUnit ① Light-colored BaseUnit: Configuration of a new potential group, electrical isolation from adja- cent module on the left. The first BaseUnit of the ET 200SP is usually a light -colored BaseUnit for feeding the supply voltage L+.
  • Page 31: Hardware Configuration

    The maximum current-carrying capability of the terminals on the BaseUnit L+/ground is 10 A. Address space The address space depends on the CPU/interface module (see CPU (http://support.automation.siemens.com/WW/view/en/90466439/133300) Manual) and the interface module used (see Interface module (http://support.automation.siemens.com/WW/view/en/55683316/133300) Manual): ● For PROFINET IO: dependent on the IO controller/IO device used ●...
  • Page 32: Forming Potential Groups

    Application planning 3.3 Forming potential groups Forming potential groups 3.3.1 Basics Introduction Potential groups for the ET 200SP distributed I/O system are formed by systematically arranging the BaseUnits. Requirements When forming potential groups, the ET 200SP distinguishes between two BaseUnits: ●...
  • Page 33 The AUX bus is designed as follows: ● Maximum current-carrying capacity (at 60 °C ambient temperature): 10 A ● Permitted voltage: depending on the BaseUnit type (see BaseUnit manual (http://support.automation.siemens.com/WW/view/en/59753521)) Self-assembling voltage buses You must feed the supply voltage L+ in via BaseUnit BU...D.
  • Page 34 Application planning 3.3 Forming potential groups Operating principle ① ⑨ CPU/interface module Self-assembling voltage buses P1/P2 ② ⑩ BaseUnit BU...D AUX bus ③ ⑪ BaseUnit BU...B Supply voltage L+ (3) ④ ⑫ Potential group 1 Additionally required voltage ⑤ ⑬ Potential group 2 Supply voltage L+ (2) ⑥...
  • Page 35: Forming Potential Groups With Ac I/O Modules

    Application planning 3.3 Forming potential groups 3.3.2 Forming potential groups with AC I/O modules Introduction The AC I/O modules of the ET 200SP are required to connect sensors/actuators with alternating voltage 24 to 230 V AC. Requirements BaseUnits BU20-P12+A0+4B (BU type B1) and ●...
  • Page 36: Forming Potential Groups With Fail-Safe Modules

    Application planning 3.3 Forming potential groups 3.3.3 Forming potential groups with fail-safe modules Introduction ET 200SP distributed I/O systems can be configured using fail-safe and non-fail-safe modules. This chapter provides an example of a mixed configuration comprising fail-safe and non-fail-safe modules. Example of an ET 200SP configuration with fail-safe and non-fail-safe modules In principle, it is not necessary to operate fail-safe and non-fail-safe modules in separate potential groups.
  • Page 37: Configuration Examples For Potential Groups

    Application planning 3.4 Configuration examples for potential groups Configuration examples for potential groups Configuration examples with BaseUnits Table 3- 3 Configuration examples with BaseUnits BaseUnits Configuration BU15-P16+A0+2D BU15-P16+A0+2B BU15-P16+A0+2D BU15-P16+A0+2B BU20-P12+A0+0B Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 38 Application planning 3.4 Configuration examples for potential groups BaseUnits Configuration BU15-P16+A10+2D BU15-P16+A10+2B Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 39: Installation

    Installation Basics Introduction All modules of the ET 200SP distributed I/O system are open equipment. This means that you may only install the ET 200SP distributed I/O system in housings, cabinets or electrical equipment rooms and in a dry environment. These housings, cabinets or electrical equipment rooms must only be accessible with a key or tool.
  • Page 40 Installation 4.1 Basics Mounting rail Mount the ET 200SP distributed I/O system on a mounting rail in accordance with EN 60715 (35 × 7.5 mm or 35 × 15 mm). You need to ground the mounting rail separately in the control cabinet. Exception: If you install the rail on grounded, zinc-plated mounting plates, there is no need to ground the rail separately.
  • Page 41 Installation 4.1 Basics Minimum clearances The figure below shows the minimum clearances you must observe when installing or dismantling the ET 200SP distributed I/O system. Figure 4-1 Minimum clearances Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 42: Mounting The Cpu/Interface Module

    Installation 4.2 Mounting the CPU/interface module Installation rules Observe the following rules: ● Installation starts on the left-hand side with the CPU/interface module. ● After the CPU/interface module or at the start of each potential group, a light-colored BaseUnit BU..D is installed with incoming supply voltage L+. If you insert an AC I/O module or an AI Energy Meter as the first I/O module, the first BaseUnit in the ET 200SP distributed I/O system configuration can be a dark-colored BaseUnit.
  • Page 43 Installation 4.2 Mounting the CPU/interface module Mounting the CPU/interface module Watch the video sequence (http://support.automation.siemens.com/WW/view/en/95886218) To install a CPU/interface module, follow these steps: 1. Install the CPU/interface module on the mounting rail. 2. Swivel the CPU/interface module towards the back until you hear the mounting rail release button click into place.
  • Page 44: Installing The Cm Dp Communication Module

    Installation 4.3 Installing the CM DP communication module Installing the CM DP communication module Introduction You need the CM DP communication module to use the CPU with a DP master or DP slave. Requirements ● The mounting rail is fitted. ●...
  • Page 45: Installing Baseunits

    Installation 4.4 Installing BaseUnits Removing a CM DP The CPU and the CM DP are wired and BaseUnits are located to its right. To remove the CM DP communication module, follow these steps: 1. Switch off the supply voltage on the CPU. 2.
  • Page 46 Installation 4.4 Installing BaseUnits Installing a BaseUnit Watch the video sequence (http://support.automation.siemens.com/WW/view/en/95886218) To install a BaseUnit, follow these steps: 1. Install the BaseUnit on the mounting rail. 2. Swivel the BaseUnit backwards until you hear it click into the mounting rail.
  • Page 47 Installation 4.4 Installing BaseUnits Removing a BaseUnit To remove a BaseUnit, follow these steps: The BaseUnit is wired and there are other BaseUnits to its right and left. To remove a specific BaseUnit, move the neighboring modules. As soon as you have created a clearance of about 8 mm from the neighboring BaseUnits, you can remove the BaseUnit.
  • Page 48: Installing The Server Module

    Requirement The last BaseUnit is mounted. Installing the server module Watch the video sequence (http://support.automation.siemens.com/WW/view/en/95886218) Proceed as follows to install a server module: 1. Install the server module on the mounting rail on the right next to the last BaseUnit.
  • Page 49: Wiring

    Wiring Rules and regulations for operation Introduction When installing the ET 200SP distributed I/O system as part of a plant or system, special rules and regulations need to be adhered to depending on the area of application. This section provides an overview of the most important rules that must be observed for the integration of the ET 200SP distributed I/O system in a plant or system.
  • Page 50 ● For signal and bus lines, you must ensure that a wire/cable break or a cross-circuit does not lead to undefined states of the plant or system. Reference You can find more information in the Designing interference-free controllers (http://support.automation.siemens.com/WW/view/en/59193566) function manual. Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 51: Additional Rules And Regulations For The Operation Of The Et 200Sp With Fail-Safe Modules

    Wiring 5.2 Additional rules and regulations for the operation of the ET 200SP with fail-safe modules Additional rules and regulations for the operation of the ET 200SP with fail-safe modules 5.2.1 Safety extra-low voltage (SELV) for fail-safe modules WARNING The fail-safe modules must be operated with safety extra low voltage (SELV, PELV). You can find more information on safety extra-low voltage in the data sheets, for example, of the applicable power supplies.
  • Page 52: Requirements For Sensors And Actuators For Fail-Safe Modules

    (230 V AC → 24 V DC) with a mains buffering time of at least 20 ms. The latest up-to-date information on PS components is available on the Internet (https://mall.industry.siemens.com). These requirements, of course, also apply to power packs/power supply units not constructed using ET 200SP / S7-300-/400-/1500 technology.
  • Page 53 Wiring 5.2 Additional rules and regulations for the operation of the ET 200SP with fail-safe modules Additional sensor requirements General rule: To achieve SIL3/Cat.3/PLe, a single-channel sensor is adequate. However, to achieve SIL3/Cat.3/PLe with a single-channel sensor, the sensor itself must be SIL3/Cat.3/PLe-capable;...
  • Page 54 Wiring 5.2 Additional rules and regulations for the operation of the ET 200SP with fail-safe modules Additional requirements for actuators The fail-safe output modules test the outputs at regular intervals. The F-module briefly switches off the activated outputs and, if necessary, switches on the deactivated outputs. You can assign the maximum duration of the test pulses (dark and light period) with parameters.
  • Page 55: Crosstalk Of Digital Input/Output Signals

    Wiring 5.3 Operating the ET 200SP on grounded incoming supply 5.2.3 Crosstalk of digital input/output signals When fail-safe digital output and input signals are in a single cable, F-DQ modules and F- PM-E modules may experience readback errors. Cause: Capacitive crosstalk During the bit pattern test of the outputs or the sensor supply of the inputs, the steep switching edge of the output drivers caused by the coupling capacitance of the line may result in crosstalk to other non-activated output or input channels.
  • Page 56 Wiring 5.3 Operating the ET 200SP on grounded incoming supply Safe electrical isolation (SELV/PELV in accordance with IEC 60364-4-41) Load current / power supply modules with safe electrical isolation are required for the operation of the ET 200SP distributed I/O system. This protection is referred to as SELV (Safety Extra Low Voltage) / PELV (Protective Extra Low Voltage) according to IEC 60364-4-41.
  • Page 57 Wiring 5.3 Operating the ET 200SP on grounded incoming supply ET 200SP in the overall configuration The figure below shows the overall configuration of the ET 200SP distributed I/O system (load current supply and grounding concept) with supply from a TN-S network. ①...
  • Page 58: Electrical Configuration Of The Et 200Sp

    Wiring 5.4 Electrical configuration of the ET 200SP Electrical configuration of the ET 200SP Electrical isolation Electrical relationships With the ET 200SP distributed I/O system, there is electrical isolation between: ● The load circuits/process and all other circuit components of the ET 200SP distributed I/O system.
  • Page 59 Wiring 5.4 Electrical configuration of the ET 200SP Figure 5-3 Electrical relationships for ET 200SP with interface module (using IM 155-6 PN ST as an example) Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 60: Wiring Rules

    Wiring 5.5 Wiring rules Wiring rules Wiring rules Wiring rules for ... CPU/interface module (supply BaseUnits voltage) (push-in terminal) Permitted cable cross-sections of solid cables 0.2 to 2.5 mm : 24 to 13 Permitted cable Without wire end ferrule 0.2 to 2.5 mm cross-sections of : 24 to 13 AWG*: 24 to 14...
  • Page 61 Wiring 5.5 Wiring rules TWIN wire end ferrules for wires of the push-in terminals Due to the space required by TWIN wire end ferrules with 0.75 mm cross-section, you must ensure a correct angle for the cable arrangement when crimping the TWIN wire end ferrule so that the cables are optimally arranged.
  • Page 62: Wiring Baseunits

    Wiring 5.6 Wiring BaseUnits Wiring BaseUnits Introduction The BaseUnits connect the ET 200SP distributed I/O system to the process. The following versions of the BaseUnits can be used: ● BaseUnits (with light-colored terminal box) for opening a potential group: BU..D ●...
  • Page 63 Tool-free connection of cables: single-wire without wire end ferrule, multi-wire (stranded) with wire end ferrule or ultrasonically sealed Watch the video sequence (http://support.automation.siemens.com/WW/view/en/95886218) To connect a wire without tools, follow these steps: 1. Strip 8 to 10 mm of the wires.
  • Page 64: Connecting Cable Shields

    Wiring 5.7 Connecting cable shields Connecting cable shields Introduction ● You need the shield connector to contact cable shields (e.g. for analog modules). The shield connector conducts interference currents on cable shields to ground via the mounting rail. It is not necessary to contact the shield at where the cable enters the cabinet.
  • Page 65 Wiring 5.7 Connecting cable shields Procedure Watch the video sequence (http://support.automation.siemens.com/WW/view/en/95886218) To connect the cable shield, follow these steps: 1. If necessary, connect the supply voltage L+ and ground to the BaseUnit. 2. Press the shield contact up into the mount until you hear it click into place.
  • Page 66: Connecting The Supply Voltage To The Cpu/Interface Module

    Wiring 5.8 Connecting the supply voltage to the CPU/interface module Connecting the supply voltage to the CPU/interface module Introduction The supply voltage of the CPU/interface module is supplied by means of a 4-pin connector plug located on the front of the CPU/interface module. Power supply unit Only use power supply units of type SELV/PELV with safe electrically isolated functional extra low voltage (≤...
  • Page 67 Tool-free connection of cables: single-wire without wire end ferrule, multi-wire (stranded) with wire end ferrule or ultrasonically sealed Watch the video sequence (http://support.automation.siemens.com/WW/view/en/95886218) To connect a wire without tools, follow these steps: 1. Strip 8 to 10 mm of the wires.
  • Page 68: Connecting Interfaces For Communication

    Wiring 5.9 Connecting interfaces for communication Connecting interfaces for communication Connect the communication interfaces of the ET 200SP distributed I/O system using the standardized connector or directly. If you want to prepare communication cables yourself, the interface assignment is specified in the manuals of the corresponding modules. Observe the mounting instructions for the connectors.
  • Page 69 Wiring 5.9 Connecting interfaces for communication Procedure Watch the video sequence (http://support.automation.siemens.com/WW/view/en/95886218) To connect PROFINET IO to the CPU/interface module via the BA 2xRJ45 BusAdapter, follow these steps: 1. Plug the BusAdapter BA 2×RJ45 into the CPU/interface module. 2. Screw the BA 2×RJ45 BusAdapter to the CPU/interface module (1 screw with 0.2 Nm tightening torque).
  • Page 70: Connecting Profinet Io To The Cpu/Interface Module Via The Ba 2Xfc Busadapter

    Wiring 5.9 Connecting interfaces for communication Note Installation guidelines for modules with PROFINET IO interfaces Only when all connected nodes are equipped with a SELV/PELV power supply (or have equivalent protection), is it permitted to operate the modules with PROFINET IO interfaces in LANs (Local Area Networks).
  • Page 71 ● Please refer to the specifications in the PROFINET Installation Guide (http://www.profibus.com). Procedure Watch the video sequence (http://support.automation.siemens.com/WW/view/en/95886218) To connect PROFINET IO to the CPU/interface module via the BA 2xFC BusAdapter, follow these steps: 1. Strip the sleeve of the PROFINET connecting cable as follows:...
  • Page 72 Wiring 5.9 Connecting interfaces for communication 5. Close the cover of the connection element and push the locking slide forwards as far as it will go. 6. Connect and screw the BA 2×FC BusAdapter to the CPU/interface module (1 screw with 0.2 Nm tightening torque).
  • Page 73 Wiring 5.9 Connecting interfaces for communication BA 2×FC BusAdapter mounted ① ② BA 2×FC BusAdapter ③ PROFINET connecting cable ④ Connection element ⑤ Interface module Figure 5-14 Connecting the BA 2×FC BusAdapter to the CPU/interface module Note Installation guidelines for modules with PROFINET IO interfaces Only when all connected nodes are equipped with a SELV/PELV power supply (or have equivalent protection) is it permitted to operate the modules with PROFINET IO interfaces in LANs (Local Area Networks).
  • Page 74: Connecting Profinet Io To The Cpu/Interface Module Via Ba 2Xscrj Busadapter

    Wiring 5.9 Connecting interfaces for communication 5.9.3 Connecting PROFINET IO to the CPU/interface module via BA 2xSCRJ BusAdapter Introduction You can connect PROFINET IO to the CPU/interface module optically with fiber-optic cables using an SC RJ connector via the BA 2×SCRJ BusAdapter. To do this, screw the BA 2×SCRJ BusAdapter onto the CPU/interface module and insert the SC RJ connector.
  • Page 75 Wiring 5.9 Connecting interfaces for communication Requirements ● Prepare the IE POF cables with the connectors IE SC RJ POF Plug or IE SC RJ PCF Plug. For detailed information, refer to the assembly instructions POF Fiber-optic Cables with IE Termination Kit SC RJ POF Plug (A5E00351141) or PCF Fiber-optic Cables with the IE Termination Kit SC RJ PCF Plug (A5E00835119).
  • Page 76 This will prevent any attenuation losses caused by re-bent, heavily stressed portions of the fiber-optic cores. Reference For more information on the installation guidelines for fiber-optic cables, refer to the SIMATIC NET PROFIBUS Network Manual (http://support.automation.siemens.com/WW/view/en/35222591). Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 77: Connecting Profinet Io To The Interface Module Via The Ba Scrj/Rj45 Busadapter

    Wiring 5.9 Connecting interfaces for communication 5.9.4 Connecting PROFINET IO to the interface module via the BA SCRJ/RJ45 BusAdapter Introduction You connect PROFINET IO to the interface module via the BA SCRJ/RJ45 BusAdapter: ● Optically coupled to fiber-optic cables (FOC) with an SC RJ connector (port 1) or ●...
  • Page 78 Wiring 5.9 Connecting interfaces for communication BA SCRJ/RJ45 BusAdapter mounted ① Interface module ② BA SCRJ/RJ45 BusAdapter ③ PROFINET connecting cable Figure 5-18 Connecting the BA SCRJ/RJ45 BusAdapter to the interface module Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 79: Connecting Profinet Io To The Interface Module Via The Ba Scrj/Fc Busadapter

    Wiring 5.9 Connecting interfaces for communication 5.9.5 Connecting PROFINET IO to the interface module via the BA SCRJ/FC BusAdapter Introduction You connect PROFINET IO to the interface module via the BA SCRJ/FC BusAdapter: ● Optically coupled to fiber-optic cables (FOC) with an SC RJ connector (port 1) or ●...
  • Page 80 Wiring 5.9 Connecting interfaces for communication BA SCRJ/FC BusAdapter mounted ① Interface module ② BA SCRJ/FC BusAdapter ③ PROFINET connecting cable Figure 5-20 Connecting the BA SCRJ/FC BusAdapter to the interface module Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 81: Connecting Profinet Io To The Interface Module Via The Ba 2Xlc Busadapter

    Wiring 5.9 Connecting interfaces for communication 5.9.6 Connecting PROFINET IO to the interface module via the BA 2xLC BusAdapter Introduction Via the BA 2xLC BusAdapter, you connect the PROFINET IO to the interface module optically with fiber-optic cables using an LC connector. To do this, screw the BA 2xLC BusAdapter onto the interface module and insert the LC connector.
  • Page 82 Wiring 5.9 Connecting interfaces for communication Requirements ● Prepare the IE FC FO cable with the IE FC FO LC plug connectors. For detailed instructions, refer to the assembly instructions Preparing IE FC FO Cable with the plug-in connector IE FC FO LC Plug (A5E36312721). ●...
  • Page 83 This will prevent any attenuation losses caused by re-bent, heavily stressed portions of the fiber-optic cores. Reference For more information on the installation guidelines for fiber-optic cables, refer to the SIMATIC NET PROFIBUS Network Manual (http://support.automation.siemens.com/WW/view/en/35222591). Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 84: Connecting Profinet Io To The Interface Module Via The Ba Lc/Rj45 Busadapter

    Wiring 5.9 Connecting interfaces for communication 5.9.7 Connecting PROFINET IO to the interface module via the BA LC/RJ45 BusAdapter Introduction You connect PROFINET IO to the interface module via the BA LC/RJ45 BusAdapter: ● Optically coupled to glass fiber-optic cables with an LC connector (port 1) or ●...
  • Page 85 Wiring 5.9 Connecting interfaces for communication BA LC/RJ45 BusAdapter mounted ① Interface module ② BA LC/RJ45 BusAdapter ③ PROFINET connecting cable Figure 5-24 Connecting the BA LC/RJ45 BusAdapter to the interface module Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 86: Connecting Profinet Io To Interface Module Via Ba Lc/Fc Busadapter

    Wiring 5.9 Connecting interfaces for communication 5.9.8 Connecting PROFINET IO to interface module via BA LC/FC BusAdapter Introduction You connect PROFINET IO to the interface module via the BA LC/FC BusAdapter: ● Optically coupled to glass fiber-optic cables with an LC connector (port 1) or ●...
  • Page 87: Connecting Profinet Io (Port P3) To The Cpu

    Wiring 5.9 Connecting interfaces for communication BA LC/FC BusAdapter mounted ① Interface module ② BA LC/FC BusAdapter ③ PROFINET connecting cable Figure 5-26 Connecting the BA LC/FC BusAdapter to the interface module 5.9.9 Connecting PROFINET IO (port P3) to the CPU Introduction You use the RJ-45 bus connector to connect PROFINET IO (port P3) directly to the CPU.
  • Page 88 Wiring 5.9 Connecting interfaces for communication Procedure Insert the RJ45 bus connector into the PROFINET port (port P3) on the CPU. Note Cable support and strain relief If you are using a FastConnect RJ-45 bus connector with 90° cable outlet (6GK1901-1BB20- 2AA0), we recommend you provide strain relief for the PROFINET connecting cable.
  • Page 89: Connecting The Profibus Dp Interface To The Interface Module/Communications Module Cm Dp

    Wiring 5.9 Connecting interfaces for communication 5.9.10 Connecting the PROFIBUS DP interface to the interface module/communications module CM DP Introduction Using the bus connector (RS485), connect the PROFIBUS DP to the interface module/communications module CM DP. Required tools 3 to 3.5 mm screwdriver Procedure To connect the PROFIBUS DP interface to the interface module / DP communication module CM DP, follow these steps:...
  • Page 90: Plugging In I/O Modules And Bu Covers

    Refer to the section Selecting a suitable BaseUnit (Page 26). Plugging in I/O modules and BU covers Watch the video sequence (http://support.automation.siemens.com/WW/view/en/95886218) Install the I/O module or BU cover parallel into the BaseUnit until you hear both latches click into place.
  • Page 91: Labeling Et 200Sp

    Wiring 5.11 Labeling ET 200SP 5.11 Labeling ET 200SP 5.11.1 Factory markings Introduction For better orientation, the ET 200SP is equipped with various markings ex factory, which help in the configuration and connection of the modules. Factory markings ● Module labeling ●...
  • Page 92 Wiring 5.11 Labeling ET 200SP ● Color coding of the potential group – Opening the potential group: Light-colored terminal box and light-colored mounting rail release button – Further conduction of the potential group: Dark-colored terminal box and dark-colored mounting rail release button ●...
  • Page 93: Optional Markings

    I/O module. The following versions of color coded labels are available: – Module-specific color combinations for the process terminals (see the device manuals I/O modules (http://support.automation.siemens.com/WW/view/en/55679691/133300)). The different colors have the following meaning: Gray = input or output signal, red = potential +, blue = ground.
  • Page 94: Applying Color Identification Labels

    Wiring 5.11 Labeling ET 200SP ● The labeling strips can be inserted in the CPU/interface module, I/O module and BU cover and allow identification of the ET 200SP distributed I/O system. The labeling strips can be ordered on a roll for thermal transfer printers or as DIN A4 format sheets for laser printers.
  • Page 95 BaseUnit and then carefully lever the color identification labels out of the holder using a screwdriver. ① Module-specific color identification labels (15 mm) for the process terminals (see I/O module (http://support.automation.siemens.com/WW/view/en/55679691/133300) Manual) ② Color identification labels (15 mm) for the 10 AUX terminals ③...
  • Page 96: Applying Labeling Strips

    Wiring 5.11 Labeling ET 200SP 5.11.4 Applying labeling strips Procedure Watch the video sequence (http://support.automation.siemens.com/WW/view/en/95886218) Proceed as follows to install a labeling strip: 1. Label the strips. 2. Insert the labeling strip into the interface module or I/O module. 5.11.5...
  • Page 97: Configuring

    Configuring Configuring ET 200SP Introduction The ET 200SP distributed I/O system is configured and assigned parameters with STEP 7 (CPU/interface module, I/O modules and server module) or using configuration software of a third-party manufacturer (interface module, I/O modules and server module). "Configuring"...
  • Page 98 STEP 7 (TIA Portal) as of STEP 7 online help PROFINET IO: as of Support Package HSP0024 • V11 SP2* STEP 7 as of V5.5 SP2 PROFINET IO: GSD file GSDML-Vx.y-siemens- • et200sp-"Date in format yyyymmdd".xml Software of third-party manu- Manufacturer documentation facturer (http://support.automation.siemens.com/WW/view/e...
  • Page 99 Configuring 6.1 Configuring ET 200SP Configuration of the ET 200SP See the STEP 7 online help or the documentation of the configuration software manufacturer. Note For I/O modules that are installed on a BaseUnit BU..D (light-colored BaseUnit), you always have to set the parameter "Potential group" to "Enable new potential group". If you do not set this parameter correctly, the CPU/interface module goes to STOP and generates a parameter error.
  • Page 100: Configuring The Cpu

    Configuring 6.2 Configuring the CPU Configuring the CPU 6.2.1 Reading out the configuration Reading out the configuration of an existing station When a connection exists to a CPU, you can load the configuration of this CPU (including possibly present modules) from the device into your project. To do this, create a new project and configure an "Unspecified CPU".
  • Page 101 Configuring 6.2 Configuring the CPU You can also double-click the CPU and click "Detect" in the message. Figure 6-3 Hardware detection message in the device view After you have selected the CPU and the PG/PC interface in the "Hardware detection for PLC_x"...
  • Page 102: Addressing

    Configuring 6.2 Configuring the CPU Reference Information about the individual settings can be found in the online help and in the manuals of the relevant CPUs. 6.2.2 Addressing Introduction In order to address the automation components or I/O modules, they need unique addresses.
  • Page 103 Configuring 6.2 Configuring the CPU Hardware identifier In addition to the I/O addresses, STEP 7 automatically assigns a hardware identifier which is used to identify the modules. A hardware identifier is also assigned to submodules. The hardware identifier consists of an integer. It is output by the system with diagnostics alarms.
  • Page 104: Process Images And Process Image Partitions

    Configuring 6.2 Configuring the CPU 6.2.3 Process images and process image partitions 6.2.3.1 Process image - overview Process image of the inputs and outputs The process image is a memory area of the CPU and includes an image of the signal states of the input/output modules.
  • Page 105: Automatically Updating Process Image Partitions

    Configuring 6.2 Configuring the CPU 6.2.3.2 Automatically updating process image partitions You can assign one process image partition to each organization block. In this case, the user program automatically updates the process image partition. The exceptions are PIP 0 and isochronous OBs.
  • Page 106: Backing Up And Restoring The Cpu Configuration

    You also have direct read and write access to the I/O, as an alternative to access via the process image, should direct access be required for programming reasons. Reference Additional information on process image partitions is available in the function manual, Cycle and response times (http://support.automation.siemens.com/WW/view/en/59193558). 6.2.4 Backing up and restoring the CPU configuration 6.2.4.1...
  • Page 107 Configuring 6.2 Configuring the CPU Overview of backup types The table below shows the backup of CPU data depending on the selected type of backup and its specific characteristics: Backup from online Upload from device Upload device as Snapshot of the device (software) new station...
  • Page 108: Backup From Online Device

    Configuring 6.2 Configuring the CPU 6.2.4.2 Backup from online device Full backup of the CPU With the option "Backup from online device" you create a full backup of the CPU in an opened project with STEP 7. The following data are backed up: ●...
  • Page 109 Configuring 6.2 Configuring the CPU Procedure To create a backup of the current configuration of a CPU, follow these steps: 1. Select the PLC station in the project tree. 2. Select the "Backup from online device" command in the "Online" menu. You may have to enter and confirm the password for read access and confirm that the CPU may be set to STOP mode.
  • Page 110 Configuring 6.2 Configuring the CPU Restoring a full backup You can transfer to the CPU a backup made at an earlier date. The CPU restores the saved data. Requirements The following requirements must be met before you start the restore: ●...
  • Page 111: Upload From Device (Software)

    Configuring 6.2 Configuring the CPU 6.2.4.3 Upload from device (software) Loading software project data from the CPU to a project With the option "Upload from device (software)" you back up the software components from the CPU to a project. The option uploads the following data from the CPU to a project: ●...
  • Page 112 Configuring 6.2 Configuring the CPU Upload blocks from the CPU to a project You use this option to load blocks from the CPU back to the offline project. The following requirements must be met before you start to backup the blocks: ●...
  • Page 113: Upload Device As New Station

    Configuring 6.2 Configuring the CPU Upload blocks from a project to the CPU To upload one or multiple blocks to the CPU, select the "Program blocks" folder in the project tree. Select the "Download to device" > "Software (only changes)" command from the shortcut menu.
  • Page 114 Configuring 6.2 Configuring the CPU Requirements The following requirements must be met before you can execute the option: ● The CPU is connected to the programming device/PC via the PROFINET interface. Interfaces of CMs/CPs are also supported. ● The hardware configuration and software to be uploaded to the device must be compatible with STEP 7.
  • Page 115: Snapshot Of The Monitor Values

    Configuring 6.2 Configuring the CPU 6.2.4.5 Snapshot of the monitor values Backing up actual values of all data blocks With the option "Snapshot of the monitor values" you overwrite the start values of tags in the offline version of a data block with actual values from the CPU. In this way, you can restore the backed up status of the data blocks at a later date after changing the actual values.
  • Page 116 Configuring 6.2 Configuring the CPU Apply monitored values To apply all actual values or only the values that are marked as "set value" tags in a data block, follow these steps: 1. Open the data block. 2. Start the monitoring by clicking the "Monitor all" button. The "Monitor value"...
  • Page 117: Overwrite Actual Values Of A Block With Snapshot Values

    Configuring 6.2 Configuring the CPU 6.2.4.6 Overwrite actual values of a block with snapshot values Overwrite actual values with a snapshot With the option "Copy all values from the snapshot to the actual values of the CPU" you overwrite the actual values of a data block with momentary values. The values from the snapshot are then written to the CPU work memory.
  • Page 118 Configuring 6.2 Configuring the CPU Dependency on the CPU mode You can execute this function in "RUN" mode as well as in "STOP" mode. The table below shows the reactions of the CPU in the different modes: Table 6- 3 Reaction of the CPU depending on the mode Action System reaction...
  • Page 119: Configuring The Interface Module

    The actual configuration can then differ from the specified configuration. For additional information on assigning the F-destination address, refer to the SIMATIC Safety - Configuring and Programming (http://support.automation.siemens.com/WW/view/en/54110126) Programming and S7 Configuration Pack Operating Manual and to the online help for the Distributed I/O system...
  • Page 120: Basics Of Program Execution

    Basics of program execution Events and OBs Response to triggers The occurrence of a start event results in the following reaction: ● If the event comes from an event source to which you have assigned an OB, this event triggers the execution of the assigned OB. The event is positioned in a queue according to its priority.
  • Page 121 Basics of program execution 7.1 Events and OBs Types of event sources Possible priorities (default Possible OB num- Default system Number of OBs priority) bers reaction* MC interpolator interrupt 16 to 26 (24) Not applicable 0 or 1 Programming error (only for 2 to 26 (7) STOP 0 or 1...
  • Page 122 Basics of program execution 7.1 Events and OBs OB priority and runtime behavior If you have assigned an OB to the event, the OB has the priority of the event. The CPU supports the priority classes 1 (lowest priority) to 26 (highest priority). The following items are essential to the processing of an event: ●...
  • Page 123: Cpu Overload Behavior

    Basics of program execution 7.2 CPU overload behavior CPU overload behavior Requirement For the event scenarios considered in the following section, we assume that you have assigned an OB to each event source and that these OBs have the same priority. The second condition, in particular, is only for the sake of a simplified representation.
  • Page 124: Asynchronous Instructions

    Basics of program execution 7.3 Asynchronous instructions Threshold mechanism for time error OB request The cyclic interrupt OB parameter "Enable time error" is used to specify whether the time error interrupt should be called when a specific overload level is reached for similar events. You can find the OB parameter "Enable time error"...
  • Page 125 Basics of program execution 7.3 Asynchronous instructions Processing of asynchronous instructions The figure below shows the difference between processing an asynchronous instruction and processing a synchronous instruction. In this figure the asynchronous instruction is called five times before the execution is completed, for example, a data record is completely transferred.
  • Page 126 Basics of program execution 7.3 Asynchronous instructions Assignment of call to job of the instruction To execute an instruction over multiple calls, the CPU must be able to uniquely assign a subsequent call to a running job of the instruction. To assign a call to a job, the CPU uses one of the following two mechanisms, depending on the type of the instruction: ●...
  • Page 127 Basics of program execution 7.3 Asynchronous instructions Status of an asynchronous instruction An asynchronous instruction shows its status via the block parameters STATUS/RET_VAL and BUSY. Many asynchronous instructions also use the block parameters DONE and ERROR. The figure below shows the two asynchronous instructions WRREC and CREATE_DB. ①...
  • Page 128 Basics of program execution 7.3 Asynchronous instructions Summary The table below provides you with an overview of the relationships described above. It shows in particular the possible values of the output parameters if processing is not completed after a call. Note Following every call, you must evaluate the relevant output parameters in your program.
  • Page 129 Basics of program execution 7.3 Asynchronous instructions Extended instructions: Maximum number of asynchronous instructions The following table shows the maximum number of simultaneously running instances for asynchronous extended instructions. Extended instructions CPU 1510SP-1 PN CPU 1512SP-1 PN CPU 1510SP F-1 PN CPU 1512SP F-1 PN Distributed I/O RDREC...
  • Page 130 Basics of program execution 7.3 Asynchronous instructions Basic instructions: Maximum number of asynchronous instructions The following table shows the maximum number of simultaneously running instances for asynchronous basic instructions Basic instructions CPU 1510SP-1 PN CPU 1512SP-1 PN CPU 1510SP F-1 PN CPU 1512SP F-1 PN Array DB ReadFromArrayDBL...
  • Page 131 Basics of program execution 7.3 Asynchronous instructions The table below shows the maximum number of simultaneously running jobs for asynchronous instructions (S7 communication) for the various CPUs. The S7 communication instructions use a common pool of resources. S7 communication CPU 1510SP-1 PN CPU 1512SP-1 PN CPU 1510SP F-1 PN CPU 1512SP F-1 PN...
  • Page 132 Basics of program execution 7.3 Asynchronous instructions Technology: Maximum number of asynchronous instructions The following table shows the maximum number of simultaneously running jobs for asynchronous instructions (Technology). Technology CPU 1510SP-1 PN CPU 1510SP F-1 PN CPU 1512SP-1 PN CPU 1512SP F-1 PN Motion Control MC_Power MC_Reset...
  • Page 133: Protection

    Protection Overview of the protective functions of the CPU Introduction This chapter describes the following functions for protecting the ET 200SP against unauthorized access: ● Access protection ● Know-how protection ● Copy protection Further measures for protecting the CPU The following measures additionally increase the protection against unauthorized access to functions and data of the CPU from external sources and via the network: ●...
  • Page 134 Protection 8.2 Configuring access protection for the CPU Access levels of the CPU Table 8- 1 Access levels of the CPU Access levels Access restrictions Full access (no Any user can read and change the hardware configuration and the blocks. protection) Read access With this access level, read-only access to the hardware configuration and the...
  • Page 135 Protection 8.2 Configuring access protection for the CPU Behavior of functions with different access levels The STEP 7 online help includes a table which lists the online functions that are available in the different access levels. Selecting the access levels To configure the access levels of a CPU, follow these steps: 1.
  • Page 136: Using The User Program To Set Additional Access Protection

    For additional information on this access level, refer to the description of the fail-safe system SIMATIC Safety Programming and Operating Manual SIMATIC Safety - Configuring and Programming (http://support.automation.siemens.com/WW/view/en/54110126). Using the user program to set additional access protection Access protection via user program You can also restrict access to a password-protected CPU in STEP 7 using the block SFC 110.
  • Page 137: Know-How Protection

    Protection 8.4 Know-how protection Know-how protection Application You can use know-how protection to protect one or more OB, FB or FC blocks as well as global data blocks in your program from unauthorized access. Enter a password to restrict access to a block. The password offers high-level protection against unauthorized reading or manipulation of the block.
  • Page 138 Protection 8.4 Know-how protection Setting up block know-how protection To set up block know-how protection, follow these steps: 1. Open the properties of the block in question. 2. Select the "Protection" option under "General". Figure 8-2 Setting up block know-how protection (1) 3.
  • Page 139 Protection 8.4 Know-how protection Opening know-how protected blocks To open a know-how protected block, follow these steps: 1. Double-click the block to open the "Access protection" dialog. 2. Enter the password for the know-how protected block. 3. Click "OK" to confirm your entry. Result: The know-how-protected block is open.
  • Page 140: Copy Protection

    Protection 8.5 Copy protection Copy protection Application Copy protection allows you to link the program or the blocks to a specific SIMATIC memory card or CPU. By linking this program or block to the serial number of a SIMATIC memory card or a CPU, you allow its use only in combination with this specific SIMATIC memory card or CPU.
  • Page 141 Protection 8.5 Copy protection Note If you download a copy-protected block to a device that does not match the specified serial number, the entire download operation will be rejected. This means that blocks without copy protection will also not be downloaded. Removing copy protection To remove copy protection, follow these steps: 1.
  • Page 142: Configuration Control (Option Handling)

    Configuration control (option handling) Introduction Configuration control (option handling) is used to operate various standard machine configuration levels in one project without changing the configuration or the user program. Operating principle of configuration control You can use configuration control to operate different standard machine configurations with a single configuration of the ET 200SP distributed I/O system.
  • Page 143 Configuration control (option handling) The following figure shows three configurations of a standard machine with the corresponding station options of the ET 200SP distributed I/O system. Figure 9-1 Various configuration levels of a standard machine with the corresponding station options of the ET 200SP distributed I/O system. Advantages ●...
  • Page 144 Block library "OH_S71x00_Library" The block library OH_S71x00_Library (https://support.industry.siemens.com/cs/#document/29430270?lc=en-WW) is available for download from the Internet. The block library contains data types with the structure of the control data records for the ET 200SP distributed I/O system. You can implement your flexible automation solution inexpensively with the help of these data types.
  • Page 145: Configuring

    Configuration control (option handling) 9.1 Configuring Configuring Requirements Configuration control is supported by the ET 200SP distributed I/O system with both an ET 200SP CPU and with interface modules via PROFINET IO and PROFIBUS DP. Centrally for ET 200SP CPU: ●...
  • Page 146 Configuration control (option handling) 9.1 Configuring Required steps Enable the "Allow to reconfigure the device via the user program" parameter when configuring the CPU/interface module in STEP 7 (TIA Portal). ● The "Allow to reconfigure the device via the user program" parameter is located in the "Configuration control"...
  • Page 147: Creating The Control Data Record

    Configuration control (option handling) 9.2 Creating the control data record Creating the control data record 9.2.1 Introduction Required steps To create a control data record for the configuration control, follow these steps: 1. Create a PLC data type which contains the structure of the control data record. The following figure shows a PLC data type "CTR_REC", which contains the structure of the control data record for an ET 200SP interface module.
  • Page 148 Configuration control (option handling) 9.2 Creating the control data record 3. In the data block, create an array that is based on the created PLC data type. 4. In the control data records, enter the slot assignments in the "Start value" column. The figure below shows the global data block "ConfDB".
  • Page 149: Control Data Record For An Et 200Sp Cpu

    Configuration control (option handling) 9.2 Creating the control data record 9.2.2 Control data record for an ET 200SP CPU Slot assignment The following table shows the possible slots for the various modules for an ET 200SP CPU: Table 9- 1 Slot assignment Modules Possible slots...
  • Page 150 Configuration control (option handling) 9.2 Creating the control data record Control data record For the configuration control of an ET 200SP CPU, you define a control data record 196 V2.0, which includes a slot assignment. The maximum slot corresponds to the slot of the server module.
  • Page 151: Control Data Record For An Interface Module

    Configuration control (option handling) 9.2 Creating the control data record 9.2.3 Control data record for an interface module Slot assignment The following table shows the possible slots for the various modules for an ET 200SP interface module: Table 9- 3 Slot assignment Modules Possible slots...
  • Page 152 Configuration control (option handling) 9.2 Creating the control data record Simplified control data record (V1) For the configuration control of interface modules of the ET 200SP distributed I/O system, you define a control data record 196 V1.0, which includes a slot assignment. The maximum slot of the configuration corresponds to the slot of the server module or ET 200AL I/O module (in a mixed ET 200SP / ET 200AL configuration).
  • Page 153 Configuration control (option handling) 9.2 Creating the control data record Control data record (V2) If you change the potential groups in the station option compared to the station master, define a control data record 196 V2.0 for the ET 200SP interface module which contains a slot assignment.
  • Page 154 Configuration control (option handling) 9.2 Creating the control data record Byte Element Code Explanation 4 + ((first slot First slot ET 200AL Slot assignment in the Control element ET 200AL ET 200AL - 1) x 2) station option Contains information on which ET 200AL module is inserted in which slot.
  • Page 155: Feedback Data Record For Interface Modules

    Configuration control (option handling) 9.2 Creating the control data record 9.2.4 Feedback data record for interface modules Operating principle The feedback data record informs you about the accuracy of the module assignment and gives you the option of detecting assignment errors in the control data record. The feedback data record is mapped via a separate data record 197 V2.0.
  • Page 156 Configuration control (option handling) 9.2 Creating the control data record Feedback data record Table 9- 7 Feedback data record Byte Element Code Explanation Block length 4 + (number of slots x 2) Header Block ID Version Slot 1 status Status = 1: Reserved Module from station master is •...
  • Page 157: Data Records And Functions

    Configuration control (option handling) 9.2 Creating the control data record Error messages In case of error, the RDREC instruction returns the following error messages via the STATUS block parameter while reading the feedback data record: Table 9- 8 Error messages Error code Meaning 80B1...
  • Page 158: Transferring Control Data Record In The Startup Program Of The Cpu

    Configuration control (option handling) 9.3 Transferring control data record in the startup program of the CPU Transferring control data record in the startup program of the CPU Required steps Transfer the created control data record 196 to the CPU/the interface module using the instruction WRREC (Write data record) instruction.
  • Page 159 Configuration control (option handling) 9.3 Transferring control data record in the startup program of the CPU Error messages In case of error, the instruction WRREC returns the following error messages via the STATUS block parameter: Table 9- 9 Error messages Error code Meaning 80B1...
  • Page 160 Configuration control (option handling) 9.3 Transferring control data record in the startup program of the CPU Special aspects relating to the transfer of the control data record to the CPU ● If you have enabled configuration control, the CPU is not ready for operation without a control data record.
  • Page 161 Configuration control (option handling) 9.3 Transferring control data record in the startup program of the CPU Example in FBD: Use the LABEL (jump label) and JMP (jump at RLO=1) instructions to program a loop. Figure 9-5 WRREC ● The control data record is stored retentively in the CPU. Note: –...
  • Page 162: Behavior During Operation

    Configuration control (option handling) 9.4 Behavior during operation Special aspects relating to the transfer of the control data record to the interface module ● If you have enabled configuration control, the ET 200SP station is not ready for operation without a control data record. As long as no valid control data record has been transferred, the I/O modules are considered as failed by the CPU and exhibit substitute value behavior.
  • Page 163: Examples Of Configuration Control

    Configuration control (option handling) 9.5 Examples of configuration control Examples of configuration control A station master consisting of an interface module, three I/O modules and the server module is configured in STEP 7 in the following section. Four station options are derived from the station master with the configuration control: ●...
  • Page 164 Configuration control (option handling) 9.5 Examples of configuration control Station option 1 with module that is not present The module that is located in slot 3 in the station master is not present in the station option 1. Slot 3 must be designated in the control data record accordingly with 0 (= not present). The server module is located in slot 3 in the station option.
  • Page 165 Configuration control (option handling) 9.5 Examples of configuration control Station option 2 with modified order of modules The order of the modules at slots 2 and 3 is interchanged. Figure 9-7 Example: Hardware configuration of station option 2 with the associated control data record in STEP 7 Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 166 Configuration control (option handling) 9.5 Examples of configuration control Station option 3 with empty slot The module that is located in slot 3 in the station master occupies an empty slot with BU cover in the station option. Enter the value 130 in slot 3 in the control data record. Figure 9-8 Example: Hardware configuration of station option 3 with the associated control data record in STEP 7...
  • Page 167 Configuration control (option handling) 9.5 Examples of configuration control Station option 4: Opening a new potential group A new potential group is opened at slot 3 of station option 4. Compared to the station master, a dark-colored BaseUnit is replaced by a light-colored BaseUnit. Enter the value 1 as additional function.
  • Page 168: Commissioning

    Commissioning 10.1 Overview Introduction This section includes information on the following topics: ● Commissioning the ET 200SP distributed I/O system on the PROFINET IO ● Commissioning the ET 200SP distributed I/O system on the PROFIBUS DP ● Startup of the ET 200SP distributed I/O system with empty slots ●...
  • Page 169 Commissioning 10.1 Overview PRONETA SIEMENS PRONETA is a PC-based software tool that is provided free-of-charge, which simplifies the commissioning of PROFINET plants by performing the following tasks: ● Topology overview that automatically scans PROFINET and displays all connected components. This overview can be exported in the form of a device list. You have the option of "initializing"...
  • Page 170: Commissioning The Et 200Sp For Profinet Io

    Requirements ● The CPU/interface module is in the "Factory settings" status or has been reset to factory settings (see section Interface module (http://support.automation.siemens.com/WW/view/en/55683316/133300)). ● For CPU: The SIMATIC memory card is as delivered or has been formatted. 10.2.1 ET 200SP CPU as an IO controller...
  • Page 171 Configuring the IO controller Section Configuring (Page 97) Switching on supply voltages for the IO CPU 15xxSP-1 PN controller (http://support.automation.siemens.com/ WW/view/en/90466439/133300) manual Switching on supply voltages for IO devices Documentation of the IO device Downloading the configuration to the IO...
  • Page 172: Et 200Sp Cpu As An I-Device

    Commissioning 10.2 Commissioning the ET 200SP for PROFINET IO 10.2.2 ET 200SP CPU as an I-device Configuration example You need the CPU 151xSP-1 PN to use the ET 200SP distributed I/O system as an I-device. Figure 10-2 ET 200SP CPU as an I-device Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 173 Switching on supply voltages for the IO controller Documentation of the IO controller Switching on supply voltages for I-device and IO CPU 15xxSP-1 PN devices (http://support.automation.siemens .com/WW/view/en/90466439/1333 00) manual and documentation of the IO devices Download configuration to the I-device...
  • Page 174: Et 200Sp As An Io Device

    Switching on supply voltages for the IO controller Documentation of the IO controller Switching on supply voltages for IO devices Interface module (http://support.automation.siemens .com/WW/view/en/55683316/1333 00) Manual Downloading the configuration to the IO controller STEP 7 online help Switching IO controller to RUN mode...
  • Page 175: Commissioning The Et 200Sp On Profibus Dp

    Commissioning 10.3 Commissioning the ET 200SP on PROFIBUS DP Step Procedure See ... Checking LEDs Interface module (http://support.automation.siemens .com/WW/view/en/55683316/1333 00) Manual Testing inputs and outputs The following functions are helpful: Monitoring and modifying tags, testing with program status, forc- ing, controlling the outputs. Refer...
  • Page 176 Section Removing/inserting a SIMATIC master (CPU) memory card on the CPU (Page 180) Configuring DP master (including CPU 15xxSP-1 PN PROFIBUS address) (http://support.automation.siemens.com/ WW/view/en/90466439/133300) and CM DP manual Switching on supply voltages for DP master CPU 15xxSP-1 PN (http://support.automation.siemens.com/ WW/view/en/90466439/133300) manual...
  • Page 177: Et 200Sp As I-Slave

    Commissioning 10.3 Commissioning the ET 200SP on PROFIBUS DP 10.3.2 ET 200SP as I-slave Configuration example To use the ET 200SP distributed I/O system as I-slave, you need the CPU 151xSP-1 PN and the CM DP communication module. Figure 10-5 ET 200SP as I-slave Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 178 (CPU) memory card on the CPU (Page 180) Configuring I-slave (including PROFIBUS CPU 15xxSP-1 PN address) (http://support.automation.siemens.com/ WW/view/en/90466439/133300) and CM DP manual Switching on supply voltages for DP master Documentation of the DP master Switching on supply voltages for I-slaves CPU 15xxSP-1 PN (http://support.automation.siemens.com/...
  • Page 179: Et 200Sp As A Dp Slave

    See ... Installing ET 200SP (with Section Installation (Page 39) IM 155-6 DP HF) Setting the PROFIBUS address on the Section Interface module interface module (http://support.automation.siemens.com/W W/view/en/55683316/133300) Connecting ET 200SP Section Wiring (Page 49) Supply voltages • PROFIBUS DP •...
  • Page 180: Startup Of The Et 200Sp With Empty Slots

    STEP 7 online help Switching DP master to RUN Documentation of the DP master Checking LEDs Interface module (http://support.automation.siemens.com/W W/view/en/55683316/133300) Manual Testing inputs and outputs The following functions are helpful: Monitor- ing and modifying tags, testing with program status, forcing, controlling the outputs. Refer...
  • Page 181 Commissioning 10.5 Removing/inserting a SIMATIC memory card on the CPU Inserting the SIMATIC memory card To insert a SIMATIC memory card, follow these steps: 1. Ensure that the CPU is either switched off or in STOP mode. 2. Insert the SIMATIC memory card, as depicted on the CPU, into the slot for the SIMATIC memory card.
  • Page 182: Operating Modes Of The Cpu

    Commissioning 10.6 Operating modes of the CPU 10.6 Operating modes of the CPU Introduction Operating modes describe the status of the CPU. The following operating modes are possible using the mode selector: ● STARTUP ● RUN ● STOP In these operating modes, the CPU can communicate, for example, via the PROFINET interface.
  • Page 183 Commissioning 10.6 Operating modes of the CPU ● The startup OBs are executed in the order of the startup OB numbers. All startup OBs that you have programmed are executed, regardless of the selected startup mode. ● The following OBs can be started during startup, if a corresponding event occurs: –...
  • Page 184 Commissioning 10.6 Operating modes of the CPU Setting the startup behavior To set the startup behavior, follow these steps: 1. In the device view of the STEP 7 hardware network editor, select the CPU. 2. In the properties under "General" select the "Startup" area. Figure 10-8 Setting the startup behavior ①...
  • Page 185: Stop Mode

    Commissioning 10.6 Operating modes of the CPU Example for the "Comparison preset to actual configuration" parameter "Startup CPU only if compatible": The input module DI 16x24VDC ST with 16 digital inputs is a compatible replacement for the input module DI 8x24VDC ST with 8 digital inputs, because the pin assignment and all the electrical and functional properties match.
  • Page 186: Operating Mode Transitions

    Commissioning 10.6 Operating modes of the CPU Reference Further information about cycle and response times is available in the Function Manual Cycle and response times (http://support.automation.siemens.com/WW/view/en/59193558). 10.6.4 Operating mode transitions Operating modes and operating mode transitions The following figure shows the operating modes and the operating mode transitions:...
  • Page 187: Cpu Memory Reset

    Commissioning 10.7 CPU memory reset Operating mode transitions Effect ④ STARTUP → STOP The CPU returns to the "STOP" mode in the following cases of "STARTUP": The CPU detects an error during startup. • The programming device or the mode selector sets •...
  • Page 188: Automatic Memory Reset

    Commissioning 10.7 CPU memory reset How can I tell if the CPU is performing a memory reset? The RUN/STOP LED flashes yellow at 2 Hz. After completion the CPU goes into STOP mode, and the RUN/STOP LED is switched on (permanently lit yellow). Result after memory reset The following table provides an overview of the contents of the memory objects after memory reset.
  • Page 189: Manual Memory Reset

    Commissioning 10.7 CPU memory reset 10.7.2 Manual memory reset Reason for a manual memory reset A memory reset is required to reset the CPU to its "original state". CPU memory reset There are two options for performing a CPU memory reset: ●...
  • Page 190: Reassigning Parameters During Operation

    Commissioning 10.8 Reassigning parameters during operation 10.8 Reassigning parameters during operation Introduction You have the option of reassigning the parameters for the ET 200SP I/O modules during operation. Changing parameters during operation You make the parameter settings of the I/O modules using data records. Each I/O module has a separate data record.
  • Page 191: Identification And Maintenance Data

    Commissioning 10.9 Identification and maintenance data Reference You will find the setup of the parameter data record in the manuals of the I/O modules (http://support.automation.siemens.com/WW/view/es/55679691/133300). 10.9 Identification and maintenance data 10.9.1 Reading out and entering I&M data I&M data I&M identification data is information which is stored on the module either as read-only data (I-data) or read/write data (M-data).
  • Page 192 During the loading of the hardware configuration, the I&M data is also loaded. Procedure for reading I&M data via the web server The procedure is described in detail in the Web server (http://support.automation.siemens.com/WW/view/en/59193560) Function Manual. Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 193: Data Record Structure For I&M Data

    Explanation Identification data 0: (data record index AFF0 hex) VendorIDHigh Read (1 byte) This is where the name of the manufac- turer is stored (42 = SIEMENS AG). VendorIDLow Read (1 byte) Order_ID Read (20 bytes) 6ES7155-6AU00-0BN0 Article number of the module (e.g. of the...
  • Page 194 Commissioning 10.9 Identification and maintenance data Identification data Access Default Explanation (1 byte) 00 - FF IM_SWRevision_Internal_ • Change IM_REVISION_COUNTER Read (2 bytes) 0000 Provides information about parameter changes on the module (not used) IM_PROFILE_ID Read (2 bytes) 0000 Generic Device IM_PROFILE_SPECIFIC_TYPE Read (2 bytes) 0005...
  • Page 195: Shared Commissioning Of Projects

    Commissioning 10.10 Shared commissioning of projects 10.10 Shared commissioning of projects Team Engineering In Team Engineering several users from various engineering systems work on a project at the same time and access one ET 200SP CPU. The users can edit separate parts of a master project independently of one another at the same time.
  • Page 196: Simatic Memory Card

    SIMATIC memory card 11.1 SIMATIC memory card - overview Introduction The CPU uses a SIMATIC memory card as the program memory. The SIMATIC memory card is a preformatted memory card compatible with the Windows file system. The memory card is available in different memory sizes and can be used for the following purposes: ●...
  • Page 197 SIMATIC memory card 11.1 SIMATIC memory card - overview Labeling of the SIMATIC memory card ① Article number ② Serial number ③ Product version ④ Memory size ⑤ Slider for enabling write protection: Slider up: not write-protected • Slider down: write-protected •...
  • Page 198 SIMATIC memory card 11.1 SIMATIC memory card - overview Folders and files on the SIMATIC memory card The following folders and files can be found on the SIMATIC memory card: Table 11- 1 Folder structure Folder Description FWUPDATE.S7S Firmware update files for CPU and I/O modules SIMATIC.S7S User program, i.e.
  • Page 199 SIMATIC memory card 11.1 SIMATIC memory card - overview Removing a SIMATIC memory card Only remove the SIMATIC memory card in the POWER OFF or STOP state of the CPU. Make sure that no writing functions (e.g. loading/deleting a block) are active in STOP mode, or were active at POWER OFF.
  • Page 200 SIMATIC memory card 11.1 SIMATIC memory card - overview Formatting a SIMATIC memory card Note Formatting of a SIMATIC memory card may only be carried out in a CPU; otherwise the SIMATIC memory card cannot be used in the CPU. If you want to format the SIMATIC memory card using STEP 7, an online connection to the relevant CPU must exist.
  • Page 201: Setting The Card Type

    SIMATIC memory card 11.2 Setting the card type 11.2 Setting the card type Setting the card type You can use the SIMATIC memory card as a program card or as a firmware update card. Procedure To set the card type, follow these steps: 1.
  • Page 202: Data Transfer With Simatic Memory Cards

    SIMATIC memory card 11.3 Data transfer with SIMATIC memory cards 11.3 Data transfer with SIMATIC memory cards Transferring objects from the project to a SIMATIC memory card When the SIMATIC memory card is inserted into the programming device or into an external card reader, you can transfer objects from the project tree (STEP 7) to the SIMATIC memory card as follows: ●...
  • Page 203: Maintenance

    Maintenance 12.1 Removing and inserting I/O modules Introduction The ET 200SP distributed I/O system supports removal and insertion of I/O modules during operation (RUN mode). Requirements The following table describes which modules you may insert and remove under which conditions: Table 12- 1 Removal and insertion of modules Modules...
  • Page 204 Maintenance 12.1 Removing and inserting I/O modules NOTICE Risk of hazardous system states If you remove and insert digital output modules with the load switched on or technology modules with the supply voltage switched on, this can result in hazardous system states. The ET 200SP distributed I/O system or the connected sensors may be damaged as a result.
  • Page 205 Maintenance 12.1 Removing and inserting I/O modules Operating principle with BusAdapter/CM DP module It is not permitted to remove or insert the BusAdapter/CM DP module when the supply voltage is switched on. If you remove the BusAdapter/CM DP module unintentionally after startup of the CPU, the supply voltage of the BusAdapter/CM DP module is switched off automatically.
  • Page 206: Changing The Type Of An I/O Module

    2. Pull the I/O module out of the BaseUnit, parallel in a forward direction. Figure 12-1 Removing I/O modules See also Interface modules (http://support.automation.siemens.com/WW/view/en/55683316/133300) 12.2 Changing the type of an I/O module Introduction The coding element is a two-part element. When shipped from the factory, both parts are in the I/O module.
  • Page 207 Maintenance 12.2 Changing the type of an I/O module Requirement Refer to section Application planning (Page 26). NOTICE Do not manipulate the coding element Making changes to the coding element may cause dangerous conditions in your plant and/or result in damage to the outputs of the ET 200SP distributed I/O system. To avoid physical damage, do not manipulate the coding.
  • Page 208: Replacing An I/O Module

    Maintenance 12.3 Replacing an I/O module 12.3 Replacing an I/O module Introduction When an I/O module is installed for the first time, a part of the coding element clicks into the BaseUnit. When you replace an I/O module with the same type of module, the correct coding element is already present in the BaseUnit.
  • Page 209: Replacing The Terminal Box On The Baseunit

    Required tools 3 to 3.5 mm screwdriver Procedure Watch the video sequence (http://support.automation.siemens.com/WW/view/en/95886218) To replace the terminal box on a BaseUnit, follow these steps: 1. If present, turn off the supply voltage on the BaseUnit. 2. Simultaneously press the top and bottom release buttons of the I/O module and pull the module out of the BaseUnit.
  • Page 210 Maintenance 12.4 Replacing the terminal box on the BaseUnit 9. Insert the I/O module into the BaseUnit. 10.Switch on a supply voltage on the BaseUnit. Figure 12-3 Replacing the terminal box on the BaseUnit Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 211: Firmware Update

    Maintenance 12.5 Firmware update 12.5 Firmware update Introduction During operation it may be necessary to update the firmware (e.g. to extend the available functions). Update the firmware of the CPU/interface module and the I/O modules using firmware files. The retentive data is retained after the firmware has been updated. Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 212 12.5 Firmware update Requirement ● You have downloaded the file(s) for the firmware update from the Product Support (https://support.industry.siemens.com/cs/ww/en/ps) web page. On this web page, select: – Automation Technology > Automation Systems > Industrial Automation Systems SIMATIC > SIMATIC ET 200 I/O Systems > ET 200 systems for the cabinet >...
  • Page 213 When using a new firmware version, always check that the version is approved for use in the module in question. The attachments of the certificate (http://support.automation.siemens.com/WW/view/en/49368678/134200) for SIMATIC Safety specify the firmware version that is approved. Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 214 Maintenance 12.5 Firmware update Options for the firmware update The following options are available for updating firmware: ● Online via PROFINET IO/PROFIBUS DP (with STEP 7) ● Using a SIMATIC memory card (possible for CPU and central I/O modules) ● Via the integrated Web server (possible for CPU as well as central and distributed I/O modules) Note Firmware files of the CPU...
  • Page 215 Maintenance 12.5 Firmware update Procedure using STEP 7 Proceed as follows to perform an online firmware update with STEP 7: 1. Select the module in the device view. 2. Select the "Online & diagnostics" command from the shortcut menu. 3. Select the "Firmware update" group in the "Functions" folder. 4.
  • Page 216 STEP 7 device configuration. Procedure using the Web server The procedure is described in the Web server (http://support.automation.siemens.com/WW/view/en/59193560) function manual. Behavior during the firmware update Note the following behavior of the relevant I/O module when carrying out a firmware update: ●...
  • Page 217: Resetting Cpu/Interface Module (Profinet) To Factory Settings

    Maintenance 12.6 Resetting CPU/interface module (PROFINET) to factory settings 12.6 Resetting CPU/interface module (PROFINET) to factory settings 12.6.1 Resetting the CPU to factory settings Function The CPU can be reset to its delivery state using "Reset to factory settings". The function deletes all information saved internally on the CPU.
  • Page 218 Additional information on the topic "Resetting to factory settings" can be found in the Structure and use of the CPU memory (http://support.automation.siemens.com/WW/view/en/59193101) function manual, section on memory areas and retentivity, and in the STEP 7 online help. Distributed I/O system...
  • Page 219: Resetting Interface Module (Profinet Io) To Factory Settings

    Maintenance 12.6 Resetting CPU/interface module (PROFINET) to factory settings 12.6.2 Resetting interface module (PROFINET IO) to factory settings Function The "Reset to factory settings" function returns the interface module (PROFINET) to its delivery state. Reset options ● Using STEP 7 (online via PROFINET IO) ●...
  • Page 220: Resetting The Interface Module (Profinet Io) To Factory Settings With A Reset Button

    Maintenance 12.6 Resetting CPU/interface module (PROFINET) to factory settings Result after resetting to factory settings The following table shows the values of the interface module properties after a factory reset: Table 12- 4 Properties of the interface module as shipped Properties Value Parameters...
  • Page 221 Maintenance 12.6 Resetting CPU/interface module (PROFINET) to factory settings Procedure To reset an interface module to factory settings using the RESET button, follow these steps: 1. Remove the interface module from the mounting rail (see Mounting the CPU/interface module (Page 42)) and swivel it downwards. 2.
  • Page 222: Fault Reactions With Fail-Safe Modules

    Maintenance 12.7 Fault reactions with fail-safe modules 12.7 Fault reactions with fail-safe modules Safe state (safety concept) The basic principle behind the safety concept is the existence of a safe state for all process variables. Note For digital F-modules, this safe state is the value "0". This applies to both sensors and actuators.
  • Page 223 For additional information on passivation and reintegration of F-I/O, refer to the SIMATIC Safety, Configuring and Programming (http://support.automation.siemens.com/WW/view/en/54110126) manual. Reaction of the F-module with inputs to communication errors F-modules with inputs respond differently to communication errors compared to other errors.
  • Page 224: Test Functions And Eliminating Problems

    Test functions and eliminating problems 13.1 Test functions Introduction You have the option of testing the operation of your user program on the CPU. You can then monitor signal states and values of tags and can assign values to tags to simulate specific situations in the running of the program.
  • Page 225 Test functions and eliminating problems 13.1 Test functions Testing with watch tables The following functions are available in the watch table: ● Monitoring of tags Using the watch tables, you can monitor the current values of the individual tags of a user program or a CPU on the programming device or PC.
  • Page 226 Test functions and eliminating problems 13.1 Test functions Testing with the force table The following functions are available in the force table. ● Monitoring of tags Using the force tables, you can display the current values of the individual tags of a user program or a CPU on the programming device or PC.
  • Page 227: Reading Out/Saving Service Data

    You can find more information on test functions in the STEP 7 online help. Further information about testing with trace and logic analyzer functions is available in the Function Manual Using the trace and logic analyzer function (http://support.automation.siemens.com/WW/view/en/64897128). 13.2 Reading out/saving service data...
  • Page 228 Test functions and eliminating problems 13.2 Reading out/saving service data Procedure using the Web server To read service data using the Web server, follow these steps: 1. Open a Web browser that is suitable for communication with the CPU. 2. Enter the following address in the address bar of the Web browser: https://<CPU IP address>/save_service_data.html, e.g.
  • Page 229: Technical Specifications

    Technical specifications Introduction This chapter lists the technical specifications of the system: ● The standards and test values that the ET 200SP distributed I/O system complies with and fulfills. ● The test criteria according to which the ET 200SP distributed I/O system was tested. Technical specifications for the modules The technical specifications of the individual modules can be found in the manuals of the modules themselves.
  • Page 230: Standards And Approvals

    Technical specifications 14.1 Standards and approvals 14.1 Standards and approvals Currently valid markings and approvals Note Information on the components of the ET 200SP The currently valid markings and approvals are printed on the components of the ET 200SP distributed I/O system. Safety information WARNING Personal injury and damage to property may occur...
  • Page 231 (Explosion Protection Directive) ● For ET 200SP fail-safe modules, the following also applies: 2006/42/EC "Machinery Directive" The EC declarations of conformity are available for the responsible authorities at: Siemens AG Digital Factory Factory Automation DF FA AS DH AMB...
  • Page 232 Technical specifications 14.1 Standards and approvals cULus HAZ. LOC. approval Underwriters Laboratories Inc., complying with ● UL 508 (Industrial Control Equipment) ● CSA C22.2 No. 142 (Process Control Equipment) ● ANSI/ISA 12.12.01 ● CSA C22.2 No. 213 (Hazardous Location) APPROVED for use in Class I, Division 2, Group A, B, C, D Tx;...
  • Page 233 Technical specifications 14.1 Standards and approvals IECEx approval According to IEC 60079-15 (Explosive atmospheres - Part 15: Equipment protection by type of protection "n") and IEC 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements) Marking for Australia and New Zealand The ET 200SP distributed I/O system meets the requirements of the standard AS/NZS CISPR 16.
  • Page 234 ● Installation of the ET 200SP distributed I/O system in grounded control cabinets/control boxes ● Use of filters in the supply lines Reference The certificates for the markings and approvals can be found on the Internet under Service&Support (http://www.siemens.com/automation/service&support). Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 235: Electromagnetic Compatibility

    ±2 kV (signal line >30 m) ±1 kV (signal line <30 m) High-energy single pulse (surge) in accordance with IEC 61000-4-5 External protective circuit required (see Function manual Designing interference- free controllers (http://support.automation.siemens.com/WW/view/en/59193566)) ±2 kV (power supply lines) Asymmetric coupling •...
  • Page 236 Technical specifications 14.2 Electromagnetic compatibility Sinusoidal disturbance variables The tables below show the electromagnetic compatibility of the ET 200SP distributed I/O system with regard to sinusoidal disturbance variables. ● RF radiation Table 14- 3 Sinusoidal disturbance variables with RF radiation RF radiation according to IEC 61000-4-3/NAMUR 21 Corresponds to degree of severity...
  • Page 237: Electromagnetic Compatibility Of Fail-Safe Modules

    In particular, this involves structural measures in the building design phase. For detailed information regarding overvoltage protection, we recommend that you contact your Siemens representative or a company specializing in lightning protection. Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 238 Technical specifications 14.3 Electromagnetic compatibility of fail-safe modules The following figure shows an example configuration with fail-safe modules. Voltage is supplied by 1 power supply unit. Note, however, that the total current of the modules fed by the power supply unit must not exceed the permissible limits. You can also use multiple power supply units.
  • Page 239: Shipping And Storage Conditions

    Technical specifications 14.4 Shipping and storage conditions Name Part number of Dehn Co. A = BVT AD 24 918 402 B = DCO RK D 5 24 919 986 C = DEHNconnect DCO RK E 60 919 990 14.4 Shipping and storage conditions Introduction The ET 200SP distributed I/O system exceeds requirements in terms of shipping and storage conditions according to IEC 61131-2.
  • Page 240 Technical specifications 14.5 Mechanical and climatic environmental conditions Mechanical environmental conditions The following table shows the mechanical environmental conditions in the form of sinusoidal vibrations. Table 14- 8 Mechanical environmental conditions Frequency band ET 200SP with ET 200SP with ET 200SP with ET 200SP with digital BusAdapters BA 2×FC, BusAdapters BA 2×RJ45,...
  • Page 241: Information On Insulation, Protection Class, Degree Of Protection And Rated Voltage

    Technical specifications 14.6 Information on insulation, protection class, degree of protection and rated voltage Climatic environmental conditions The table below shows the permissible climatic environmental conditions for the ET 200SP distributed I/O system: Table 14- 10 Climatic environmental conditions Environmental conditions Permissible range Comments Temperature:...
  • Page 242: Use Of The Et 200Sp In Zone 2 Potentially Explosive Atmospheres

    Dynamic value: Including ripple, e.g. as in the case of three-phase bridge power rectification 14.7 Use of the ET 200SP in zone 2 potentially explosive atmospheres See product information "Use of subassemblies/modules in Zone 2 Hazardous Area" (http://support.automation.siemens.com/WW/view/en/19692172). Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 243: Dimension Drawings

    Dimension drawings Shield connector Dimensional diagram of the shield connector Figure A-1 Dimensional diagram of the shield connector Labeling strip Dimensional diagram of labeling strips and roll Figure A-2 Dimensional diagram of labeling strips and roll Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 244: Reference Identification Labels

    Dimension drawings A.3 Reference identification labels Reference identification labels Dimensional diagram of reference identification label and sheet Figure A-3 Dimensional diagram of reference identification label and sheet Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 245: Accessories/Spare Parts

    Accessories/spare parts Accessories for the ET 200SP distributed I/O system Table B- 1 Accessories, general Accessories, general Packing unit Article number BusAdapter 1 unit 6ES7193-6AR00-0AA0 BA 2×RJ45 (PROFINET BusAdapter with standard • Ethernet socket) 1 unit 6ES7193-6AF00-0AA0 BA 2×FC (PROFINET BusAdapter with FastConnect •...
  • Page 246 Accessories/spare parts Accessories, general Packing unit Article number Reference identification label, sheet with 16 labels 10 units 6ES7193-6LF30-0AW0 Labeling strips (for labeling the I/O modules) 1 unit 6ES7193-6LR10-0AA0 Roll, light gray (with a total of 500 labeling strips) • 1 unit 6ES7193-6LR10-0AG0 Roll, yellow (with a total of 500 labeling strips) •...
  • Page 247 1, 1 to 2 and 2 to 3) You must install overvoltage protection devices in the ET 200SP distributed I/O system for lightning protection purposes. You can find more information in the Designing interference- free controllers (http://support.automation.siemens.com/WW/view/en/59193566) function manual. Distributed I/O system...
  • Page 248: Lightning Protection And Overvoltage Protection For Fail-Safe Modules

    B.1 Lightning protection and overvoltage protection for fail-safe modules Online catalog Additional article numbers for ET 200SP can be found on the Internet (http://mall.industry.siemens.com) in the online catalog and online ordering system. Lightning protection and overvoltage protection for fail-safe modules Overvoltage arrestors for fail-safe modules...
  • Page 249: Calculating The Leakage Resistance

    Calculating the leakage resistance Introduction If you wish to protect the ET 200SP using a ground-fault detector or a residual current circuit breaker, then you need the leakage resistance to select the correct safety components. Ohmic resistance When determining the leakage resistance of the ET 200SP, you must take into account the ohmic resistance from the RC combination of the module in question: Table C- 1 Ohmic resistance...
  • Page 250 Calculating the leakage resistance Example The structure of an ET 200SP consists of an IM 155-6 PN ST, two BaseUnits BU15...D and various input and output modules. The entire ET 200SP is protected with one ground-fault detector: Figure C-1 Calculation example for leakage resistance Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 251: Service & Support

    Our Service & Support accompanies you worldwide in all matters concerning automation and drive technology from Siemens. We provide direct on-site support in more than 100 countries through all phases of the life cycle of your machines and plants.
  • Page 252 The comprehensive online information platform supports you in all aspects of our Service & Support at any time and from any location in the world. You can find Online Support at the following address Internet (http://www.siemens.com/automation/service&support). Technical Consulting Support in planning and designing your project: From detailed actual-state analysis, definition of the goal and consultation on product and system questions right through to the creation of the automation solution.
  • Page 253 At your service locally, around the globe: your partner for consultation, sales, training, service, support, spare parts... for the entire range of products supplied by Industry Automation and Drive Technologies. You can find your personal contact in our contacts database on the Internet (http://www.siemens.com/automation/partner). Distributed I/O system System Manual, 12/2015, A5E03576849-AF...
  • Page 254: Glossary

    Glossary 1oo1 evaluation Type of → sensor evaluation – in the case of the 1oo1 evaluation, there → is one sensor with a 1-channel connection to the F module. 1oo2 evaluation Type of → sensor evaluation – in the case of 1oo2 evaluation , two input channels are assigned one two-channel sensor or two one-channel sensors.
  • Page 255 Glossary BaseUnit BaseUnits realize the electrical and mechanical connection of the I/O modules with the interface module and the server module. The inserted I/O module determines the signals at the terminals of the BaseUnits. Depending on the selected BaseUnit, only certain terminals are available. BaseUnit, dark-colored Conduction of the internal power and AUX buses from the left adjacent module to the subsequent modules on the right.
  • Page 256 Glossary Channel number Channel numbers are used to uniquely identify the inputs and outputs of a module and to assign channel-specific diagnostic messages. Channel-specific passivation With this type of passivation, only the affected channel is passivated in the event of a → channel fault.
  • Page 257 Glossary Crimping Procedure in which two components, e.g. wire end ferrule and cable, are connected with each other by plastic strain. Dark period Dark periods occur during shutdown tests and complete bit pattern tests. The fail-safe output module switches test-related zero signals to the active output. This output is then briefly disabled (= dark period).
  • Page 258 Glossary Distributed I/O system System with input and output modules that are configured on a distributed basis, far away from the CPU controlling them. Distributed I/O system → Earth Conductive earth whose electrical potential can be set equal to zero at any point. Equipotential bonding Electrical connection (potential equalization conductor) that brings the bodies of electrical equipment and other conductive bodies to the same or almost the same potential, in order to...
  • Page 259 Glossary Fault tolerance time The fault tolerance time of a process is the time a process can be left unattended without risk to life and limb of the operating personnel, or damage to the environment. Any type of F-system control is tolerated within this fault tolerance time, i.e. the → F-system can control its processes incorrectly or even not at all.
  • Page 260 Glossary Ground All interconnected, inactive parts of a piece of equipment that cannot accept any dangerous contact voltage, even in the event of a fault. Grounding Grounding means connecting an electrically conductive part to a grounding electrode by means of a grounding system. GSD file As a Generic Station Description, this file contains all properties of a PROFINET device that are necessary for its configuration in XML format.
  • Page 261 Glossary MAC address Device identification unique worldwide, which is already assigned to each PROFINET device in the factory. Its 6 bytes are divided into 3 bytes for the manufacturer ID and 3 bytes for the device ID (serial number). The MAC address is usually legible on the device. Module fault Module faults can be external faults (e.g.
  • Page 262 Glossary PELV Protective Extra Low Voltage Performance Level Performance Level (PL) according to ISO 13849-1:2006 or EN ISO 13849-1:2008 Potential group Group of I/O modules that are jointly supplied with voltage. Prewiring Wiring the electrics on a mounting rail before the I/O modules are connected. Process image (I/O) The CPU transfers the values from the input and output modules to this memory area.
  • Page 263 Glossary PROFINET IO Communication concept for the realization of modular, distributed applications within the scope of PROFINET. PROFINET IO device Distributed field device that can be assigned to one or more IO controllers (e.g. distributed I/O system, valve terminals, frequency converters, switches). PROFIsafe Safety-oriented PROFINET I/O bus profile for communication between the →...
  • Page 264 Glossary Redundancy, safety-enhancing Multiple availability of components with the aim of exposing hardware faults based on comparison; such as → 1oo2 evaluation in → fail-safe modules. Reference identification In accordance with EN 81346, a specific object is clearly referenced in relation to the system to whose components the object belongs.
  • Page 265 Glossary Safety mode Operating mode of → F-I/O that enables → safety-related communication via → safety frames. → ET 200SP fail-safe modules can only used in safety mode. Safety program Safety-related user program Safety-related communication Communication used to exchange fail-safe data. Self-assembling voltage buses Two internal, self-assembling buses (P1 and P2) that supply the I/O modules with voltage.
  • Page 266 Glossary SNMP SNMP (Simple Network Management Protocol) is the standardized protocol for diagnosing and also configuring the Ethernet infrastructure. In the office area and in automation technology, devices support a wide range of manufacturers on the Ethernet SNMP. SNMP-based applications can be operated on the same network in parallel to applications with PROFINET.
  • Page 267 Glossary Total current Sum of the currents of all output channels of a digital output module. TWIN wire end ferrule Wire end ferrule for two cables Value status The value status is the binary additional information of a digital signal. The value status is entered in the process image of the input and provides information on the validity of the signal.
  • Page 268: Index

    Index Components ET 200SP at a glance, 20 In accordance with DIN VDE regulation, 56 Configuration, 14 24 V DC supply, 50 Basics, 100 2xSCRJ BusAdapter, 74 Electrical, 58 On grounded reference potential, 55 Configuration control, 142 Configuration example, 170, 172, 174, 175, 177, 179 Accessories, 245 Configuration software, 97 Addressing, 102...
  • Page 269 Index ET 200SP Reset to factory settings, 220 Area of application, 14 Wiring rules, 60 Commissioning, 168 Components, 20 Configuration example, 15, 18 Configuring, 97 Labeling strip Overall configuration, 57 Dimensional diagram, 243 Rules and regulations for operation, 49 Labeling strips, 25 Selecting a BaseUnit, 26 Installing, 96 Short-circuit / overload protection, 56...
  • Page 270 Configuration example, 37 Short-circuit and overload protection according to Forming, 32, 35 DIN VDE regulation, 56 Operating principle, graphical overview, 34, 35 SIMATIC ET 200SP, 13 Process image SIMATIC memory card, 196, 201 Inputs and outputs, 104 Basics, 196 Process image partition...
  • Page 271 Index Connecting BA LC/RJ45 BusAdapter to interface module, 84 Connecting BA SCRJ/RJ45 BusAdapter to interface module, 77 General rules for ET 200SP, 49 Rules, 60 Zone 2 potentially explosive atmosphere, 242 Distributed I/O system System Manual, 12/2015, A5E03576849-AF...

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