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TVS Apache RTR 200 Fi4V with ABS Owner's Manual
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TVS Apache RTR 200 Fi4V with ABS Owner's Manual

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FOREWORD
Dear Racer,
Thank you for choosing the TVS Apache RTR 200 Fi4V with ABS.
The newest member of the Apache family now comes with Dual-Channel ABS for unmatched control on the track. Every
feature on the Apache is honed on the race track to deliver the best in racing performance.
The motorcycle has a rich racing pedigree, with the Apache Series RTR winning 16 national championships in 2016
alone. As a proud owner of the TVS Apache RTR 200 Fi4V with ABS, you are now part of the two million strong TVS
Racing family.
This manual explains the features and operations of your TVS Apache RTR 200 Fi4V with ABS. Please read it carefully and
follow the instructions to enjoy the ultimate racing experience.
To prolong your journey on the TVS Apache RTR 200 Fi4V with ABS, we urge you to get your TVS Apache RTR 200 Fi4V
with ABS services only at TVS Motor Company Authorised Distributor or Dealer / Authorised Service Centers.
Here's to your new lap on the Apache RTR 200 Fi4V with ABS.
TVS MOTOR COMPANY LIMITED
I

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Summary of Contents for TVS Apache RTR 200 Fi4V with ABS

  • Page 1 The motorcycle has a rich racing pedigree, with the Apache Series RTR winning 16 national championships in 2016 alone. As a proud owner of the TVS Apache RTR 200 Fi4V with ABS, you are now part of the two million strong TVS Racing family.
  • Page 2 NOTICE Always keep your Owner‘s Manual in the motorcycle and give it to the new owner if you ever transfer your TVS Apache RTR 200 Fi4V with ABS. Take time to familiarize yourself with your TVS Apache RTR 200 Fi4V with ABS and its performance characteristics.
  • Page 3 SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we have provided necessary operating procedure and other information in this manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all the hazards associated with operating or maintaining the vehicle, you must use your own judgement.

  • Page 4: Table Of Contents

    CONTENTS Running-in information Antilock braking system Safe riding tips Know your TVS Apache RTR 200 Fi4V with ABS Riding your TVS Apache RTR 200 Fi4V with ABS Maintenance Service record sheet Technical specifications...

  • Page 5: Running-In Information

    Timely performance of the first service will ensure optimum service life and performance from the engine. Caution Replacing the engine cum transmission oil during first service is most important for better life of engine. Always use TVS TRU4 FULLY SYNTHETIC oil (SAE 10W30 API-SL, JASO MA2) or recommended equivalent oil for better performance and life.

  • Page 6: Antilock Braking System

    ANTI-LOCK BRAKE SYSTEM Anti-Lock Brake System (ABS) Your motorcycle is fitted with an Anti-lock braking system (ABS) which is designed to prevent skidding and help riders to maintain steering control during emergency-stopping situation in dry or wet roads, loose gravels etc. How does ABS work? When a rider applies the brakes continuously as he detects a dangerous obstacle in dry or wet roads, loose gravels etc.
  • Page 7 ANTI-LOCK BRAKE SYSTEM The slipping wheels on a riding surface results in losing control of whole motorcycle which usually occurs in fractions of a second. Restoring traction while keeping the bike balanced is only a result of luck, Wheel speed sensor or extreme training, as is the case of professional stunt riders who drift.
  • Page 8 ANTI-LOCK BRAKE SYSTEM If the brakes are applied under these condition, the Why does brake pedal / lever pulsate during brake application? ABS has to reduce the braking force to ensure and maintain the directional stability when the wheels Vehicles fitted with ABS uses the conventional brake regains its contact with the road surface.
  • Page 9 TVS Motor Company Authorised continuous application. Distributor or Dealer / Authorised Service Center. The Apache RTR 200 Fi4V with ABS does an DO‘S AND DON'T‘S automatic self check every time the ignition switch is Do’s turned ‘ON’.
  • Page 10 Do not try to service HECU or open to separate t Use only the recommended make, type and size parts.. of tyre (ABS tuned with tyre specified by the TVS Motor Company). Warning Don't’s ABS only helps in improving the vehicle control. It is t Do not use non-standard tyres.
  • Page 11 ABS and needs to be handled only by the This error gets cleared automatically and ABS warning trained personnel. Contact your nearest TVS Motor lamp goes ‘OFF’ after riding the vehicle above 10 kph Company Authorised Distributor or Dealer / speed.

  • Page 12: Safe Riding Tips

    Riding skill and your mechanical knowledge forms the foundation of safe riding practices. We suggest you to practice riding TVS Apache RTR 200 Fi4V with ABS in a low-traffic condition until you are thoroughly familiar with your vehicle and its controls. Remember practice makes you perfect.
  • Page 13 SAFE RIDING TIPS Posture Warning Proper vehicle riding starts with proper posture. One-hand riding is dangerous. Keep both hands 1. Keep your elbows relaxed and flexible. firmly on the handle bar and both feet securely on the foot rest. Under no circumstances should both the 2.
  • Page 14 SAFE RIDING TIPS Braking 3. Approximately 60% braking effect is from front brake. Non-usage of front brake causes poor For safe riding, it is very important to master the braking. braking techniques. 1. Close / release the throttle. Warning 2. Hold the vehicle upright as you apply the brakes. 3.
  • Page 15 Additional electrical equipments and controls should not exceed the specified electrical system load of the vehicle (capacity of battery and magneto). EMISSION CONTROL All the TVS motorcycles are tested in the factory for optimum fuel efficiency and lowest possible CO levels.
  • Page 16 SAFE RIDING TIPS Crankcase emission control system The engine of new Apache RTR 200 Fi4V with ABS is equipped with a closed crankcase system to prevent d i s c h a r g i n g c r a n k c a s e e m i s s i o n s i n t o t h e atmosphere.

  • Page 17: Know Your Tvs Apache Rtr 200 Fi4V With Abs

    KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS VEHICLE IDENTIFICATION NUMBER The frame and engine serial numbers are the only means of identifying your vehicle from others of the same model and type. They are also required to assist your Dealer for ordering parts or referring to special information.
  • Page 18 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS LOCATION OF PARTS - HANDLE BAR Horn switch Turn signal lamp switch Clutch lever Pass by switch Rear view mirror L High / low beam switch Digital speedometer Ignition cum steering lock Master cylinder (front) 10.
  • Page 19 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS LOCATION OF PARTS - VEHICLE LEFT SIDE Front wheel axle Cover fuel filter EFI Gear shift lever Centre stand Side stand Rider foot rest L Pillion foot rest L Rear wheel axle Saree guard 10.
  • Page 20 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS LOCATION OF PARTS - VEHICLE RIGHT SIDE Disc plate front Front wheel axle nut Caliper assembly front Spark plug Gauge oil level Rear brake pedal Rider foot rest R Pillion foot rest R Muffler assembly 10.
  • Page 21 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS LOCATION OF PARTS - VEHICLE FRONT AND REAR FRONT Turn signal lamp front L Head lamp assembly Oil cooler Crash guard Turn signal lamp front R Position lamps REAR Turn signal lamp rear R...
  • Page 22 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS CONTROL KEY Your TVS Apache RTR 200 Fi4V with ABS comes with a pair of identical control keys. These keys are to operate ignition cum steering lock, fuel tank cap and seat lock.
  • Page 23 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS DIGITAL SPEEDOMETER Note Speedometer background illumination and position lamps glow automatically once the ignition key is turned ‘ON’ without activating other switches. When the ignition switch is turned ‘ON’ the speedometer performs self diagnostic cycle. Wait till the message ‘RACE ON’...
  • Page 24 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS 3. ABS warning lamp Caution ABS warning lamp ( ) blinks when the ignition key Before turning IGNITION key to ON position, ensure is turned ‘ON’ and speedometer performing self availability of adequate fuel in tank. That is LOW FUEL check.
  • Page 25 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS The fuel gauge shows only single bar when the fuel 9. Speedometer reaches minimum safe fuel level (3.5 liters approx.) Indicates the vehicle speed in kilometer per hour by default as and when the ignition is turned ON. This can be changed to miles per hour.
  • Page 26 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS 10. Odometer / Trip meter 1 & 2 / Lap indicator / 10b. Trip meter High speed indicator / Shortest time indicator In ODO mode, press mode button once and twice to The procedure for setting each mode is given in enter ‘TRIP 1’...
  • Page 27 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS Lap timer will stop counting and starts blinking once Set the meter in ‘HIGH SPEED’ mode to know the the vehicle speed reduces to below 3 km/h. Blinking maximum speed achieved by any user in this vehicle will stop once the vehicle comes to neutral.
  • Page 28 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS 10f. Shortest time indicator automatically replaced by next best time and the new best time recorded will be flashed and ‘BEST Shortest time indicator records the minimum time SHORTEST TIME’ scrolls in running display when the taken so far to reach 60 km/h or 40 mph speed vehicle comes less than 3 km/h.
  • Page 29 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS 11. Shift RPM indicator 13. Trip F Gear shift RPM indicator alerts the user to shift the This function shows the distance travelled after the gears when engine reaches the specified RPM. Users...
  • Page 30 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS 14. Gear position indicator 16. Low battery indicator An icon with battery symbol ‘ ’ glows when the The gear position indicator in the digital display battery charge is too low. Get the battery checked at indicates the position of the gears.
  • Page 31 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS 18. Alpha numeric display (Side stand warning) MODE AND SET BUTTONS Sequence of mode is as follows: If side stand is ON, then speedometer will scroll ‘SIDE STAND ON’ in display.
  • Page 32 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS 4. Press the ‘Mode’ button till the display changes to If ignition is turned OFF when the meter is in ODO or ‘ BEST RECORD ’ to set the ‘SHORTEST TIME’ indicator.
  • Page 33 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS On pressing the ‘Set’ button, ‘CLOCK MODE’ Now, press the ‘Mode’ button to increase the scrolls in running display and the hour digit of the RPM (multiples of 1000) in cyclic fashion. Once clock blinks.
  • Page 34 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS COOLING SYSTEM The air thrown above the spark plug cools the plug and TVS Apache RTR 200 Fi4V with ABS is designed with maintains its temperature in optimum level. Which an external oil cooler with stone guard arrangement in-turn results in better heat management without any for optimal engine cooling.
  • Page 35 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS HANDLE BAR LEFT SIDE 4. Pass-by switch 1. Horn switch Press the switch to flash the head lamp. It is used to give signal to the vehicles coming from the opposite Press the switch ( ) to blow horn.
  • Page 36 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS HANDLE BAR RIGHT SIDE Warning Use appropriate head lamp beam ‘high / low’ as per the traffic and road conditions for your safety and to avoid inconvenience to other riders. It is strongly recommended to ride the vehicle in ‘low beam’...
  • Page 37 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS FUEL TANK* CAP Note Flush type fuel tank cap (1) is provided in TVS Apache Before starting, ensure to turn ON the engine cut off RTR 200 Fi4V with ABS. To open the fuel tank cap, lift switch.
  • Page 38 GEAR SHIFT LEVER immediately report to the TVS Motor Company TVS Apache RTR 200 Fi4V with ABS is equipped with Authorised Distributor or Dealer / Authorised Service a 5 speed constant mesh transmission.
  • Page 39 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS REAR BRAKE PEDAL 3 4 5 The rear brake pedal is located adjacent to the right foot rest. To control speed of your vehicle close the throttle completely, and gradually press the brake pedal down wards.
  • Page 40 Do not sit on the vehicle when it is parked on the side STANDS stand / centre stand, as your full weight would rest on TVS Apache RTR 200 Fi4V with ABS is equipped with the vehicle's only support. a centre (1) and side stand (2). To place the vehicle on...
  • Page 41 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS SEAT Utility box is located under the passenger seat to store The seat lock is located between the rider and the some important items and it provides security to things placed inside.
  • Page 42 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS TOOL KIT Warning To assist you in performing certain aspects of periodic Do not remove the tool kit from the vehicle. Always maintenance and emergency repairs, a tool kit is ensure to keep them along with the vehicle.
  • Page 43 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS SMART PHONE CHARGERS (optional)* An all new smart phone charging port has been provided under the rider’s seat assembly of your vehicle. Remove the rider’s seat assembly as explained in page no. 28.
  • Page 44 KNOW YOUR TVS APACHE RTR 200 Fi4V with ABS Ensure the flap is not damaged while opening / inserting the USB cable. DON'T'S 1. Do not leave the USB charging flap open/partially closed when not in use. 2. Do not attempt to use/charge any other device, other than one mobile phone at a given time.

  • Page 45: Riding Your Tvs Apache Rtr 200 Fi4V With Abs

    RIDING YOUR TVS APACHE RTR 200 Fi4V with ABS INSPECTION BEFORE RIDING Check the following items before riding. ITEM WHAT TO CHECK FOR Engine cum transmission oil Availability of oil upto the level (page no. 47) Fuel Enough fuel for the planned distance of running Tyres Correct pressure (page no.
  • Page 46 RIDING YOUR TVS APACHE RTR 200 Fi4V with ABS STARTING THE ENGINE To clear flooding, follow the below procedure. As you turn the ignition switch to the ’ON’ position, 1. Open the throttle fully. the instrument cluster and the warning lights will go 2.
  • Page 47 RIDING YOUR TVS APACHE RTR 200 Fi4V with ABS Using the transmission STOPPING AND PARKING The transmission is provided to keep the engine to run 1. Close the throttle completely and apply both the smoothly in its normal operating speed range.
  • Page 48 RIDING YOUR TVS APACHE RTR 200 Fi4V with ABS FUEL RECOMMENDATION Spark plug A dirty or defective spark plug leads to wastage of fuel Use unleaded petrol only. due to incomplete combustion. Inspect and clean the The petrol should be 85 to 95 octane by research spark plug if necessary.
  • Page 49 RIDING YOUR TVS APACHE RTR 200 Fi4V with ABS / Authorised Service Center. Caution Do not attempt to do any rectification, as fuel lines are Caution normally pressurized upto 3.5 bar and any activity by Never drive the vehicle with the clutch lever pressed.
  • Page 50 RIDING YOUR TVS APACHE RTR 200 Fi4V with ABS Chain slackness Avoid frequent braking Check and ensure drive chain slackness. Excess Anticipate corners and slopes as well as the traffic slackness leads to higher fuel consumption (refer conditions. Unnecessary and frequent braking page no.

  • Page 51: Maintenance

    Service Center. Periodic inspections may reveal one or more parts that may need replacement. Whenever replacing parts on TVS Apache RTR 200 Fi4V with ABS, it is recommended that you use only the TVS Motor Company Genuine parts. Caution Proper running-in and maintenance are mandatory for making certain that your vehicle is reliable and gives optimum performance at all times.
  • Page 52 MAINTENANCE PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) Item Service Service Remarks Every Every 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months Engine cum transmission oil I&T I&T...
  • Page 53 MAINTENANCE Item Service Service Remarks Every Every 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months Steering smooth operation/play I & A – – –...
  • Page 54 MAINTENANCE Item Service Service Remarks Every Every 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months Brake pedal shaft – Lubricate using TRU4 oil Brake pad wear –...
  • Page 55 Wheel balancing to be done every 1 year or every 12000 km. In addition, after every tyre puncture repair or tyre replacement, wheel balancing to be done. Check for abnormal vehicle jerk / noise while opening the cap / leak. If found any, contact TVS Motor Company Authorised Main Dealer or Authorised Dealer.
  • Page 56 RECOMMENDED LUBRICANTS Application Manufacturer Brand Engine cum transmission oil 1200 ml ( TVS Motor Company TVS TRU4 FULLY SYNTHETIC oil during servicing 1400 ml ( (SAE 10W30 API-SL, JASO Ma2) during engine overhaul or recommended equivalent oil Front fork oil 325 ±...
  • Page 57 Battery is located below the cover frame R. TVS 4. Do not add additional electrical accessories. Apache RTR 200 Fi4V with ABS is fitted with a 5. While connecting the terminals, observe the maintenance free battery. so it is not required to fill the correct polarity.
  • Page 58 6. Close and refit the fuse case back to its position. 7. Turn ‘ON’ the ignition lock and check for proper functioning of the electrical systems. lncase the fuse fails again, consult the nearest TVS Motor Company Authorised Distributor or Dealer / Authorised Service Center.
  • Page 59 MAINTENANCE Caution Do not use vehicle by shorting the wires without a fuse. This may result in overheating of electrical / wiring and may result in fire. Never replace a fuse with a rating other than that prescribed, in order to avoid damage to the electrical equipment.
  • Page 60 8. If the oil level is below the minimum level, top up with TVS TRU4 FULLY SYNTHETIC oil (SAE 10W 30 Maximum or recommended equivalent API-SL, JASO MA2) oil upto the maximum level mark. Do not overfill.
  • Page 61 Excessive oil filling will cause oil leak and other malfunctions. Always use TVS TRU4 FULLY SYNTHETIC oil only (SAE 10W 30 API-SL, JASO Ma2). Make sure that no foreign object gets in the crankcase while topping up the engine oil.
  • Page 62 MAINTENANCE REAR SHOCK ABSORBER TVS Apache RTR 200 Fi4V with ABS is provided with dual rated, 7 step adjustable, gas filled rear shock absorber to meet different road and load. Caution After adjusting free play properly, if there is a clutch...
  • Page 63 During the time of delivery of the motorcycle, the rear suspension is adjusted to the standard configuration. Rear shock absorber spring stiffness can be set to your convenience. Contact your TVS Motor Company Authorised Distributor or Dealer / Authorised Service Center for setting the rear shock absorber load.
  • Page 64 You can observe a master cylinder (1) mounted on the or ineffective due to air entry, contact TVS Motor right side rider foot rest, a reservoir (2) below the Company Authorised Distributor or Dealer /...
  • Page 65 Authorised Distributor or Dealer / Authorised Service applying brake if you feel the brake is more spongy Center. or ineffective due to air entry, contact TVS Motor Brake pad wear indicator Company Authorised Distributor or Dealer / Authorised Service Center for topping-up the Visually check the brake pads for wear.
  • Page 66 MAINTENANCE MAINTENANCE TYRES Tyre pressure: Check the tyre pressure atleast once in a week if not more frequently. Insufficient air pressure in the tyres not only hasten tyre wear, but also seriously affects the stability of the vehicle. Under-inflated tyres make smooth cornering difficult and over-inflated tyres decreases the tyre contact with the ground which can lead to skidding and loss of control.
  • Page 67 MAINTENANCE Tyre puncture Warning TVS Apache RTR 200 Fi4V with ABS is fitted with a Use of a tyre other than the standard may cause tubeless tyre on both front and rear wheel. lncase of instability and improper function of ABS.
  • Page 68 3. The slackness of the drive chain should not exceed the limit (20 ~ 25 mm). 4. If the slackness is found more contact TVS Motor Company Authorised Distributor or Dealer / Authorised Service Center for adjustment. 5. If the slackness is found within the limit, clean the chain with a dry cloth and lubricate using TRU SPRAY / TRU4 oil.
  • Page 69 MAINTENANCE FRONT WHEEL REMOVAL AND REASSEMBLY REAR WHEEL REMOVAL AND REASSEMBLY 1. Remove the wheel hugger rear. 1. Remove the axle nut (1) along with a washer. 2. Remove the axle nut (1) and along with the washer 2. Pull out the axle (2) along with a washer and and partially pull out the axle (2).
  • Page 70 MAINTENANCE 7. Re-assemble the other parts in the reverse order STORAGE PROCEDURES of removal. For storage of your motorcycle for longer periods of over a month and above, we recommend to carry out the following steps: Caution 1. Clean the vehicle thoroughly. Park the vehicle on While assembling the caliper assembly ensure that centre stand.
  • Page 71 3. Fill the engine cum transmission oil damage due to dust and rain. Make sure that the (TVS TRU4 storage area is well ventilated and free from any FULLY SYNTHETIC - SAE 10W30 API-SL, JASO Ma2) or recommended equivalent oil and c h e c k source of flame or spark.
  • Page 72 C) Check your motorcycle for the following: 16. Any other job as necessary. 1. Tightness of all bolts and nuts with correct 17. Have your vehicle checked at any TVS Motor torque value. Company Authorised Distributor or Dealer / 2. Fitness of tyres / tyre pressure / tread depth.

  • Page 73: Service Record Sheet

    SERVICE RECORD SHEET SERVICE RECORD S.No. Description Odometer Job card no. / Date Servicing Dealer’s reading stamp and sign. 1st service between (a) 500 - 750 km or (b) 1 month from the date of purchase, whichever of the two occurs earlier. 2nd service between (a) 2500 - 3000 km or (b) 3 months from the date of purchase,...
  • Page 74 SERVICE RECORD SHEET SERVICE RECORD S.No. Description Odometer Job card no. / Date Servicing Dealer’s reading stamp and sign. 5th service between (a) 11500 - 12000 km or (b) 12 months from the date of purchase, whichever of the two occurs earlier. 6th service between (a) 14500 - 15000 km or (b) 15 months from the date of purchase,...
  • Page 75 SERVICE RECORD SHEET SERVICE RECORD S.No. Description Odometer Job card no. / Date Servicing Dealer’s reading stamp and sign. 9th service between (a) 23500 - 24000 km or (b) 24 months from the date of purchase, whichever of the two occurs earlier. 10th service between (a) 26500 - 27000 km or (b) 27 months from the date of purchase,...

  • Page 76: Technical Specifications

    TECHNICAL SPECIFICATION MANUFACTURER : TVS MOTOR COMPANY LIMITED P.B. No1, Bythahalli, Kadakola post, Mysore - 571 311, India. ENGINE TRANSMISSION Type : 4 stroke, Oil cooled, single Clutch : Wet - multiplate type cylinder OHC, EFI Gear shift pattern : 1 down and 4 up...
  • Page 77 TECHNICAL SPECIFICATION CHASSIS TYRE* Tyre size Overall length : 2070 mm Front 90/90 x 17 Tubeless Overall width : 790 mm Overall height : 1080 mm Rear 130/70 x 17 Tubeless Tyre pressure Seat height : 800 mm Ground clearance : 180 mm Front 1.75 kg/cm²...
  • Page 78 CAPACITIES Fuel tank capacity : 12 litres (including reserve)** Reserve : 2.5 litres Engine cum transmission : TVS TRU4 FULLY SYNTHETIC oil oil grade (SAE 10W30 API-SL, JASO Ma2) or recommended equivalent oil Engine cum transmission : 1200 ml (during servicing)