TVS Apache RTR 160 4V Owner's Manual
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TVS Apache RTR 160 4V Owner's Manual

TVS Apache RTR 160 4V Owner's Manual

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Owner's Manual
17 .55 PS POWER
|
DUAL CHANNEL ABS
|
3 RIDE MODES

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Summary of Contents for TVS Apache RTR 160 4V

  • Page 1 Owner’s Manual 17 .55 PS POWER DUAL CHANNEL ABS 3 RIDE MODES...
  • Page 3 EXPRESS SERVICE … Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details. … Facility available at selected Dealerships only. Terms and conditions apply...
  • Page 4 EXPERT ON WHEELS Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges. … Contact your nearest Dealership for details. …...
  • Page 5 PICKUP AND DROP Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges … Contact your nearest Dealership for details. …...

  • Page 6: Table Of Contents

    CONTACT(S) FOR SUPPORT FOREWORD SAFETY INFORMATION NOTICE RUNNING-IN INFORMATION ANTI-LOCK BRAKING SYSTEM SAFE RIDING TIPS KNOW YOUR TVS APACHE RTR 160 4V RIDING YOUR TVS APACHE RTR 160 4V MAINTENANCE WARRANTY AND SERVICES SERVICE INFORMATION PRIVACY POLICY TECHNICAL SPECIFICATIONS GENERAL INFORMATION...

  • Page 7: Contact(S) For Support

    Email : customercare@tvsmotor.com Disclaimer : TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank / card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.
  • Page 8 CONTACT AT OUR AREA OFFICES TAMILNADU - 1 & 3 KARNATAKA - 1 & 2 MAHARASHTRA - 3 1. TVS Motor Company Limited 4. TVS Motor Company Limited 7. TVS Motor Company Limited V Floor, Gee Gee Universal, No. 600, Anand Surya, 2nd Floor, No.
  • Page 9 MADHYA PRADESH - 1 & 2 PUNJAB & CHANDIGARH WEST BENGAL 10. TVS Motor Company Limited 13. TVS Motor Company Limited 16. TVS Motor Company Limited No. 211-212, 2nd Floor, 4th Floor, Royal Business Park, Ground Floor & First Floor,...
  • Page 10 JHARKHAND 19. TVS Motor Company Limited Second Floor, Lucas Service Building, Argora Byepass Road, Ranchi - 834 002. Phone : 0651 - 2244715 Email : AO.Ranchi@tvsmotor.com NORTH EAST STATES 20. TVS Motor Company Limited 147 , Udayan, Ganesh Guri, Near Hotel D Courtyard, R G B.

  • Page 11: Foreword

    To prolong your journey on the TVS Apache RTR 160 4V, we urge you to get your TVS Apache RTR 160 4V serviced only at TVS Motor Company Dealers or Authorised Dealers.
  • Page 12 TVS Racing Training School   Founded in 2017 , TVS Racing Training School aims at fostering motor sports in India. We believe that all our riders are racers at heart and here, they can unleash that racer and learn the skills under National Champions. And through multiple levels of training, we hope to turn these racing zealots into the podium winners of tomorrow. ...
  • Page 14 1988/89 2017 1982 2005 - Till date 2018 1993/94 2007 1992/93 2011 2019 2015 1998 2016 2020 2017...

  • Page 15: Safety Information

    SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we have provided necessary operating procedure and other information in the owner’s manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all the hazards associated with operating or maintaining the vehicle, you must use your own judgement.

  • Page 16: Notice

    This Owner‘s Manual contains a host of useful information. Please take the time to read this manual before you ride your new TVS APACHE RTR 160 4V. Get familiarised with the operation of your motorcycle for maximum safety and pleasure. The better you know your vehicle, the more pleasure you will experience riding your new vehicle. Ensure that anyone else riding your TVS APACHE RTR 160 4V does the same.

  • Page 17: Running-In Information

    Caution Replacing the engine cum transmission oil during first service is most important for better life of engine. Always use TVS TRU4 FULLY SYNTHETIC oil (SAE 10W30 API-SL, JASO MA2) for better performance and life. Since your motorcycle is fitted with Evaporative Emission Control System, the motorcycle should not be laid on the floor...

  • Page 18: Anti-Lock Braking System

    ANTI-LOCK BRAKING SYSTEM ANTI-LOCK BRAKE SYSTEM (ABS) Your motorcycle is fitted with an Anti-Lock Braking System (ABS) which is designed to prevent skidding and help riders to maintain steering control during emergency-stopping situation in dry or wet roads, loose gravels etc. Incase of single channel ABS system, the ABS system is provided only on the front brake whereas in dual channel system has the ABS system on both front and rear brakes.
  • Page 19 As soon as the actual circumstances arises, the system reacts instantly and adjusts braking force Toner ring Toner ring HECU HECU accordingly to achieve optimum braking. Why does brake pedal / lever pulsate during brake application? Vehicles fitted with ABS uses the conventional brake system during normal operation.
  • Page 20 ABS system. Always apply both front and rear brake for better performance. ABS warning lamp The TVS Apache RTR 160 4V does an automatic self check every time when the ignition switch is turned ‘ON’. The ABS warning lamp provided at the speedometer console blinks and informs you that the ABS is under check.

  • Page 21: Do's And Don'ts

    ABS never eliminates the danger of falling while turning. Use only the recommended make, type and size  of tyre (ABS tuned with tyre specified by the TVS Hard braking during sharp cornering on slippery surface Motor Company). may lead to vehicle instability. Under such circumstances...
  • Page 22 If the ABS warning lamp is still ‘ON’, then contact poor braking performance and unsafe riding conditions. the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer (applicable only for dual channel ABS Never open HECU on your own, it is a very sensitive system).

  • Page 23: Safe Riding Tips

    Riding skill and your mechanical knowledge form the foundation of safe riding practices. We suggest you to practice riding TVS Apache RTR 160 4V in a low-traffic condition until you are thoroughly familiar with your vehicle and its controls. Remember practice makes you perfect.
  • Page 24 Posture 4. Look widely instead of gazing at one point. Proper vehicle riding starts with proper posture. 5. Alter your sitting location / posture slightly at intervals during long rides. This will reduce 1. Sit erect on the seat at the position which you fatigue.

  • Page 25: Accessory Installation And Safety Tips

    7 . Riding down hills, while cornering and wet roads, 2. Even when the brake works normally, if the road close the throttle and down shift the gear to take surface is wet or the tyre surface is worn-out, advantage of gearbox and engine which acts as tyres do not take a firm hold on the surface, an additional brake.

  • Page 26: Emission Control

    Crankcase emission control system certificate obtained. The engine of new TVS Apache RTR 160 4V is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere.

  • Page 27: Know Your Tvs Apache Rtr 160 4V

    KNOW YOUR TVS APACHE RTR 160 4V VEHICLE IDENTIFICATION NUMBER The frame and engine serial numbers are the only means of identifying your vehicle from others of the same model and type. They are also required to assist your Dealer for ordering parts or referring to special information.
  • Page 28 LOCATION OF PARTS - HANDLE BAR 1. Instrument cluster 2. Ignition cum steering lock 3. Master cylinder (front) 4. Mode switch 5. Engine cut off switch 6. Front brake lever adjuster 7 . Rear view mirror R 8. Front brake lever 9.
  • Page 29 LOCATION OF PARTS - VEHICLE LEFT SIDE 1. Wheel hugger rear 2. Saree guard 3. Rear wheel axle 4. Pillion foot rest L 5. Rider foot rest L 6. Side stand 7 . Center stand 8. Gear shift lever 9. Front wheel axle 10.
  • Page 30 LOCATION OF PARTS - VEHICLE RIGHT SIDE 1. Disc plate front 2. Toner ring 3. Front wheel axle nut 4. Wheel speed sensor front 5. Caliper assembly front 6. Location of spark plug 7 . Gauge oil level 8. Rear brake pedal 9.
  • Page 31 LOCATION OF PARTS - VEHICLE FRONT & REAR FRONT 1. Turn signal lamp front L 2. LED Head lamp assembly with DRL / FPL 3. Oil cooler 4. Crash guard 5. Turn signal lamp front R REAR 1. Pillion handle 2.

  • Page 32: Ignition Cum Steering Lock

    CONTROL KEY TVS Apache RTR 160 4V comes with a pair of identical control keys. These keys are to operate ignition cum steering lock, fuel tank cap and seat lock. IGNITION CUM STEERING LOCK The ignition cum steering lock enables and disables the electrical circuit and steering lock.
  • Page 33 HANDLE BAR LEFT SIDE Caution 1. Info switch Before turning the ignition key to ‘ON’ position, ensure Info switch ‘ ‘ is used to cancel a incoming call, to the availability of adequate fuel in the tank to avoid dry clear a notification on cluster display, to start / stop run of fuel pump.
  • Page 34 6. Beam control switch Warning The head lamp beam (high/low) can be controlled by Failure to switch the turn signal lamp ‘ON’ or ‘OFF’ at the pressing the beam control switch. right time may lead to an accident. Press the switch towards ‘ ’...
  • Page 35 HANDLE BAR RIGHT SIDE The head lamp low beam glows along with all other lamps when the switch is positioned at ‘ ‘ position with the ignition ‘ON’. The headlamp high beam can be obtained only after starting the engine. The DRL will act as a FPL on switching ‘ON’...
  • Page 36 4. Adjustable front brake lever Note It controls a hydraulic circuit (ABS) that operates Front brake lever can be set to your convenience. Refer the front brake system. The front brake is applied by page no. 79 for details. pressing the front brake lever gently towards the grip. The brake lamp glows on application of front brake.

  • Page 37: Gear Shift Lever

    To change it to the second gear, lift the lever up. Lifting the lever up repeatedly engages all the gears TVS Apache RTR 160 4V is equipped with a 5 speed in succession up to the fifth gear. constant mesh transmission. Neutral (N) position of the transmission is indicated by the warning light on the speedometer.
  • Page 38 GLIDE THROUGH TECHNOLOGY (GTT) Caution GTT is a feature for low speed urban riding which GTT is provided in all gears. However, GTT feature is enables an extremely smooth and controlled ride. mainly to be used in 1 and 3 gear.

  • Page 39: Rear Brake Pedal

    For safety, exercise extreme caution while braking and also at turning. Do not accelerate while turning. Note Rear brake pedal position can be set to your convenience. Contact your TVS Motor Company Authorised Main Dealer / Authorised Dealer for setting the brake pedal position.

  • Page 40: Instrument Cluster

    INSTRUMENT CLUSTER 1. Speedometer Your TVS Apache RTR 160 4V is provided with a fully digital instrument cluster with lots of features and various modes. The connected instrument cluster also has a mobile app for ‘Smart Phones’, navigation assist and voice Indicates the vehicle speed in kilometer per hour by assist etc.
  • Page 41 TVS Motor Company Authorised blink and the vehicle will not start. In such a condition, Main Dealer / Authorised Dealer (refer page No. 14 please visit the nearest TVS Motor Company Authorised for more details). Main Dealer / Authorised Dealer.
  • Page 42 All the eight bars will be displayed when the fuel in an error in the system. Immediately contact the the tank reaches above 10.4 liters approximately (full nearest TVS Motor Company Authorised Main tank). Dealer or Authorised Dealer. 10. Turn signal indicator left ( Flashes when the left side turn signal indication is activated.
  • Page 43 (serial no. 5) start to glow continuously. If all the fuel level bars in the cluster are blinking and an error message ‘CHECK FUEL SENSOR’ blinks at bottom, Contact nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. 13a.Odometer...
  • Page 44 13b. Trip meter Press the ‘Info switch’ again to stop the current lap timer and to start a new lap. Existing lap timings will Trip meter indicates the trip distance travelled in be displayed as shown below and continue to get kilometer.
  • Page 45 13d. Notification area Whenever the vehicle speed crosses the previously achieved high speed, a message ‘ACHIEVED HIGH This is a general purpose notification area where the SPEED’ will be popped-up and a trophy symbol will ride mode information, error information, service due, be flashed to cheer your achievement when the connectivity information, warnings are displayed.
  • Page 46 13f. Shortest time indicator Shortest time indicator records the minimum time taken so far to reach 60 km/h. On entering the shortest time mode, the overall best time achieved so far will be displayed for few seconds as shown. These pop-ups can be cancelled by pressing the ‘Info switch ( )‘...
  • Page 47 14. Ride Modes URBAN TVS Apache RTR 160 4V has three different ride modes, select the desired ride modes by pressing the mode switch on the right hand switch assembly (refer page no. 30). The modes are explained in the following pages in...
  • Page 48 14c. RAIN mode Note In ‘Rain’ mode the engine and ABS braking system is If conditions for mode change are not successful ‘MODE modified to suit wet or rainy condition. The max speed CHANGE ERROR’ appears on display of the cluster. is limited to 103 Km/h and the ABS intervention is earlier and safe braking will be felt.
  • Page 49 15. Shift RPM indicator / 16. Tachometer / 17. Trip Note F / 18. Gear shift indicator / 19. Service reminder Gear shifting suggestion changes in accordance with the / 20. Low battery indication different operating mode of the vehicle. Shift RPM indicator does not work when the vehicle is in neutral and upshift indication does not work when the fifth gear is engaged.
  • Page 50 If the fuel level continue to remain in minimum safe If you notice an error message ‘CHECK GEAR SENSOR’, level, the reading is saved even after the ignition is Contact nearest TVS Motor Company Authorised Main turned ‘OFF’. Dealer / Authorised Dealer for rectification.
  • Page 51 The following message will be popped-up after the speedometer’s self diagnostic cycle when the battery charge is too low. Get the battery checked at TVS Motor Company Authorised Main Dealer / Authorised Dealer. The Mode (A) and Set (B) buttons are provided to...
  • Page 52 On long pressing the Mode button, the following modes can be accessed. 1. CLOCK SETTING MODE 2. BLUETOOTH PAIRING MODE 3. ILLUMINATION MODE TRIP A Press MODE Press Button TRIP B MODE button on Short press the Mode button to access the following speedometer modes: Press...
  • Page 53 Setting the digital display 3. In ‘TRIP B’ meter mode, press the Mode button twice to enter high speed mode. On entering this Every press of the Mode button changes the display mode, a message ‘ ‘ and to other mode. Follow the below procedures to last achieved high speed data will be displayed in change the display to desired mode.
  • Page 54 Digital clock setting 9. Now, press the Mode button to increase the minutes while minute digits are blinking. 1. Ensure the display is in ‘ODO’ mode. 10. Press the Set button again to set minutes and to 2. Press and hold the Mode button for few seconds come out from clock setting.
  • Page 55 Note Using the Bluetooth pairing mode the connected Maximum of Android phones can be auto-paired with instrument cluster of ‘TVS Apache RTR 160 4V’ can the instrument cluster. be connected to your Android™ smart phones and Only can be auto-paired with a single instrument ®...
  • Page 56 Steps to “Forget This Device” in iPhone: 1. In the previous connected iPhone, open the SETTINGS -> BLUETOOTH. If the user needs to connect multiple iPhones with the single instrument cluster, the previous iPhone 2. Select the instrument cluster, which was has to be forgotten using ‘Forget This Device’...
  • Page 57 Steps to ‘unpair’ in android Phone: 2. Select the instrument cluster, which was connected previously. If the user needs to connect multiple android Phones with the single instrument cluster, the previous 3. Click on the ‘Unpair’. android Phone has to be forgotten using ‘unpair’ from Bluetooth settings in the following manner: 1.
  • Page 58 First time Bluetooth paring: To pair your Android smart phone or iPhone with your TVS Apache RTR 160 4V motorcycle’s connected instrument cluster, via Bluetooth, for the first time, follow the procedure as described below: 1. Ensure the display of the instrument cluster is in ‘ODO’...
  • Page 59 Please remember that, all the smart phones are not manufacturer’s customised OS (Ex. : MI, Vivo etc.). compatible for pairing with the TVS Apache RTR 160 4V In case of Android phones with Android OS version motorcycle’s connected instrument cluster.
  • Page 60 This is the default window when the connected In Android and IOS smart phones, if the Bluetooth is instrument cluster of your TVS Apache RTR 160 4V ‘ON’, and if the app is already paired with the cluster, is connected with your smart phone using Bluetooth when the user opens the app with the ignition turned ‘...
  • Page 61 Missed call alert display ‘ ‘ Note The connected instrument cluster displays the total Incase multiple SIM cards are used in smart phone, by number of missed calls from the smart phone via default, SIM 1’s network provider’s signal strength is Bluetooth.
  • Page 62 Once the navigation assist is turned ‘ON’, the When the fuel level in the vehicle reaches below display of your TVS Apache RTR 160 4V motorcycle’s reserve level, the app sends a low fuel alert to the connected instrument cluster enters into navigation...
  • Page 63 The customer also can choose to reject the request Caution (by pressing the ‘Info switch’ on the handle bar for The value of G-Force is indicated in the mobile about 1 sec.). In that case, the previous display will application to understand the braking force applied or remain in the cluster.
  • Page 64 TVS CONNECT APP 9. To locate the last parked location of your TVS Apache RTR 160 4V. 10. To know the signal strength of your mobile network in connected instrument cluster. Dedicated smart phone app is available in the Google 11.
  • Page 65 How to login Note On opening the TVS CONNECT App the following This smart phone app is compatible only for the smart introductory screen will be displayed. phones with Android OS version 8.0 and above, iOS version 11 and above and the BLUETOOTH version 4.0 and above.
  • Page 66 An logging in successfully the default vehicle screen opens as shown below with various informations. Now, an OTP verification screen will get open. Key- in or copy & paste the OTP received from TVSM to login. Note Refer App help for complete details. Note Please remember that the Navigation License has During login process, will be prompted for various...
  • Page 67 On selecting this option, a screen with options of adding your vehicle or accessories will get open You can onboard your TVS vehicle into the App by Select the ‘Add Vehicle by VIN’ tab of the screen. following the procedure given below: •...
  • Page 68 Voice assist Note The connected functionality has come with an Voice assist will work with screen lock condition / app additional feature - Voice assistant. With help of the background condition (depending upon smart phone’s voice assist feature, the rider will be able to access OS restrictions).
  • Page 69 Voice assist commands and key words S. No. Intent Commands Voice Feedback Hi buddie How are you doing Hi buddie GREETING Hello ‘_____’ Hey buddie Hello friend How u doing Go to Take me to Let's go to Navigate to Navigate me to NAVIGATION Taking you to ‘_____’...
  • Page 70 S. No. Intent Commands Voice Feedback Reset TRIP A Reset TRIP A Data Reset Trip A Info RESET TRIP A MODE Trip A Mode Reset Complete Erase Trip A Clear Trip A Clear Trip A Data Reset TRIP B Reset TRIP B Data Reset Trip B Info RESET TRIP B MODE Trip B Mode Reset Complete...
  • Page 71 S. No. Intent Commands Voice Feedback My location What is the name of this place Where am i now What is my current location CURRENT LOCATION Show my location You are around ‘_____’ Show my current location Show current location Show location Where are we right now Last call...
  • Page 72 S. No. Intent Commands Voice Feedback When did I start my ride What time I start ride When did we start from home / work RIDE START TIME Ride start time Ride Time ‘_____’ Show start time Show ride start time Start time of ride Increase volume VOLUME INCREASE...
  • Page 73 S. No. Intent Commands Voice Feedback Cancel navigation End navigation END NAVIGATION Navigation ended Exit navigation Stop navigation Brightness Increase Brightness up Brightness high Brightness increased / Increase brightness BRIGHTNESS INCREASE Maximum brightness Increase the speedo brightness Increase the brightness Turn up the brightness Increase the brightness Brightness decreased...
  • Page 74 Things not to do while using voice assistant: Note 1. We recommend you not to use the method of The list of commands and intent will be updated invoking voice assist through mobile App while periodically. Please refer to the command list mentioned riding.
  • Page 75 Voice feedback Apache RTR 160 4V also has feature of voice feedbacks along with voice assist functionality. Voice feedback feature communicates from vehicle to customer of either critical parameters like fuel level or rider warnings like direction indicators and side stand alert chimes. Some of the features in voice feedback like Turn on Mobile data, GPS signal low will work only in Voice assist mode as shown below: Sl.

  • Page 76: Maximum Volume

    Sl. No. Feature Voice feedback Display in cluster If side stand is in stand down Alert chime -No change- condition If direction indicators is turned ON Alert chime -No change- If the engine temperature is greater Take a Break, your bike is HIGH ENGINE TEMP than threshold value running hot...
  • Page 77 RAM AIR DUCT Caution TVS Apache RTR 160 4V is designed with a ram air Care should be taken not to block the ram air duct and air duct on the right side of the fuel tank. This ram air passage by cover or any other means.
  • Page 78 DAY TIME RUNNING LAMP (DRL) LED HEAD LAMP TVS Apache RTR 160 4V comes with a day time TVS Apache RTR 160 4V comes with a LED head running LED lamp which glows when the headlamp lamp which glows in ‘low beam’ after switching ‘ON’...
  • Page 79 Flush type fuel tank cap (1) is provided in TVS Do not smoke while refueling. Do not use cell phones Apache RTR 160 4V. To open the fuel tank cap, lift while refueling. Avoid spilling of fuel on the hot engine.

  • Page 80: Evaporative Emission Control System

    This vehicle is fitted with Evaporative Emission during opening of fuel tank cap, immediately report Control System (EVAP). to the TVS Motor Company Authorised Main Dealer / Authorised Dealer. Caution Never fill fuel beyond the fuel tank inlet (1). Filling...
  • Page 81 STANDS Warning TVS Apache RTR 160 4V is equipped with a centre (1) Park the motorcycle safely on a solid ground. On slopes, and side stand (2). engage the first gear and park the vehicle in such a way To place the vehicle on the centre stand, hold the that the front wheel faces uphill.

  • Page 82: Seat Assembly

    SEAT ASSEMBLY Seat re-assembly The seat lock (1) is located at the rear end of the Locate the seat assembly into the frame. Push it little vehicle below the tail lamp assembly. foreword and press at rear end till you hear the ‘click’ sound.

  • Page 83: Tool Kit And First Aid Kit

    It is recommended to use the tool kit in case of any 1. Grip driver emergency only. It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer 2. Bit (+) (-) / Authorised Dealer. 3. 12 x 14 open end spanner...
  • Page 84 COVER FRAME R Re-install 1. Locate the lugs of the cover frame at the holes provided on the frame carefully while ensuring the availability of cushions. 2. Install and tighten the mounting screws (1), (2) and (3). 3. Reassemble the seat assembly. Caution Make sure that the cover frame is locked securely in position after installation.

  • Page 85: Clutch Lever Adjustment

    ADJUSTMENTS FRONT BRAKE LEVER - ADJUSTMENT* CLUTCH LEVER - ADJUSTMENT* TVS Apache RTR 160 4V comes with an adjustable front brake lever. There are three positions provided TVS Apache RTR 160 4V comes with an adjustable for you to adjust the lever to suit your palm size.
  • Page 86 Caution Do not try doing any adjustment while riding as it may lead to fatal accident. Do not use any tool or objects to turn the position adjuster. Do it by hand only. Note While adjusting the lever position, ensure the proper aligning of position adjuster number with the arrow mark on the lever.

  • Page 87: Riding Your Tvs Apache Rtr 160 4V

    RIDING YOUR TVS APACHE RTR 160 4V PRE RIDE INSPECTION Check the following items before riding ITEM WHAT TO CHECK FOR Engine cum transmission oil Availability of oil upto the level (page no. 98) Fuel Enough fuel for the planned distance of running Tyres Correct pressure (page no.

  • Page 88: Starting The Engine

    STARTING THE ENGINE SETTING THE VEHICLE IN MOTION As you turn the ignition switch to the ’ON’ position, 1. Press the clutch lever and engage first gear by the instrument cluster and the warning lights will go pressing the gearshift lever down. through the self-diagnostic cycle.

  • Page 89: Stopping And Parking

    Riding on hills/gradients Warning When climbing steep hills, the motorcycle may begin Since the engine and exhaust system becomes very to slow down and show lack of power. At this point, hot, make sure to park the vehicle in a place where the rider should shift to a lower gear so that the pedestrians or children are not likely to touch the engine will again be operating in its normal power...

  • Page 90: Fuel Recommendation

    FUEL RECOMMENDATION Caution Use only BS VI petrol with minimum RON 98. Never mix oil and petrol in the fuel tank. Always fill fuel BS VI petrol containing upto 20% of ethanol by from reputed and reliable fuel stations. volume can be used. Higher ethanol content in petrol can lead to CHECKS AND TIPS FOR IMPROVING FUEL ECONOMY...
  • Page 91 Please ensure that the ram air duct is not getting If any fuel leak from tank is suspected, tow the vehicle damaged during removal / reassembly of spark plug. to the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. Clutch...
  • Page 92 Check the tyre pressure regularly (weekly) and inflate Note them to the recommended pressure (refer page no. The on-road mileage of TVS Apache RTR 160 4V is 104). Never use tyres which are worn out beyond dependent on several factors like road condition, quality the permissible limit.

  • Page 93: Maintenance

    Dealer. Periodic inspections may reveal one or more parts that may need replacement. Whenever replacing parts on TVS Apache RTR 160 4V, it is recommended that you use only the TVS Motor Company Genuine parts. Caution Proper running-in and maintenance are mandatory for making certain that your vehicle is reliable and gives optimum performance at all times.
  • Page 94 PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) Item In free service After free service Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months...
  • Page 95 Recharge if necessary ** Clean the drive chain with TVS TRU SPRAY Chain Cleaner and apply TRU SPRAY Chain Lube as frequently as every 500 km for better chain life and smooth vehicle running (refer page 108 for details). Check drive chain, rear sprocket and engine sprocket for wear. If any part is worn, replace the same.
  • Page 96 Item In free service After free service Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months...
  • Page 97 It is advisable to balance the wheels every 1 year or 12000km and also after every tyre puncture repair or tyre replacement to have better high speed performance. ** Check for abnormal vehicle jerk / noise while opening the cap / leak. If found any, contact TVS Motor Company Authorised Main Dealer or Authorised Dealer.

  • Page 98: Recommended Lubricants

    MANUFACTURER BRAND Engine cum transmission oil 1200 ml (during regular service) TVS Motor Company TVS TRU4 FULLY SYNTHETIC oil 1400 ml (incase of disassembly) (SAE 10W30 API-SL, JASO MA2) Front fork oil Fork leg LH - 340 ± 3 cc...
  • Page 99 2. Check the battery voltage. If the voltage measured Incase of any abnormality or for removal of battery is less than 12.4V, charge the battery using TVS from the vehicle, contact TVS Motor Company Main Motor Company Limited recommended battery Dealer / Authorised Dealer.
  • Page 100 c. Alternatively, battery connecting wires Recommendations to maintain battery health (positive negative wires) during prolonged parking conditions disconnected and fasteners can be secured While your vehicle is parked for prolonged duration, with battery terminals*. battery continues to discharge and if left unattended 2.
  • Page 101 • Recharge battery if voltage is below 12.4 Volts. • Valve Regulate Lead Acid (VRLA) / Lead Acid batteries are prone to water damage. Any water entry, through vents or otherwise; will result in irreparable damage to the battery or the vehicle.

  • Page 102: Fuse Replacement

    FUSE REPLACEMENT Good Fuse Blown Fuse The electrical components of your motorcycle are protected by four fuses. Out of which three fuses are housed inside a fuse box and located below the seat assembly (at left side). One fuse is located below the cover frame near the battery.

  • Page 103: Spark Plug

    4. Turn ‘ON’ the ignition and check for proper functioning of electrical and ABS system. lncase if the fuse fails again, consult the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. Caution Do not use vehicle by shorting the wires without fuse.

  • Page 104: Engine Cum Transmission Oil

    Inspect the spark plug gap visually (0.7 ~0.9 mm). If ENGINE CUM TRANSMISSION OIL the gap is found to be more, replace the spark plug Check the engine cum transmission oil level with a new one. periodically. The gauge oil level is provided at the After cleaning and inspecting the gap, reinstall right-hand side crankcase cover.

  • Page 105: Clutch Adjustment

    7 . If the oil level is below the minimum level, top services for better life of the clutch plates. The free up with TVS TRU4 FULLY SYNTHETIC oil (SAE play of the clutch lever should be 8 ~ 13 mm as...
  • Page 106 (2). After adjusting free play properly, if there is a clutch slip or there is a difficulty in shifting gear, visit your TVS Motor Company Authorised Main Dealer / Authorised Dealer for rectification.

  • Page 107: Rear Shock Absorber

    REAR SHOCK ABSORBER TVS Apache RTR 160 4V is provided with dual rated, 7 step adjustable, gas filled rear shock absorber to meet different road and load. SOFT HARD Note During the time of delivery of the motorcycle, the rear suspension is adjusted to the standard configuration.
  • Page 108 (4) and the toner ring (5) to the front wheel. Also TVS Motor Company Authorised Main Dealer / you can observe a high pressure hose connecting Authorised Dealer for topping-up the brake fluid, the master cylinder to the HECU of ABS system air bleeding and other brake related inspections.
  • Page 109 (2) below TVS Motor Company Authorised Main Dealer / the cover frame R, a caliper assembly (3) fitted on the Authorised Dealer for topping-up the brake fluid, rear wheel axle, a disc (4) to the rear wheel and a high air bleeding and other brake related inspections.
  • Page 110 Lack of maintenance of the brake system increases the risk of accident. If you notice any malfunction in brake Warning system contact nearest TVS Motor Company Authorised The tyre inflation pressure in cold condition and the Main Dealer / Authorised Dealer.
  • Page 111 Tyre puncture Operating the vehicle with excessively worn tyres TVS Apache RTR 160 4V is fitted with a tubeless tyre will decrease riding stability and can lead to loss of on both front and rear wheel. lncase of any puncture control.
  • Page 112 Warning Use of a tyre other than the standard may cause instability and improper function of ABS. Keep the toner ring upwards whenever the wheel is removed in order to avoid damage to the toner ring. Damaged toner ring affects the ABS function.
  • Page 113 Tyre maintenance tips Inflation Pressure Check - Condition Within Within 1 km 5 km Note If vehicle is in hold condition for long time • Need movement of vehicle to avoid particular spot of tyre not to touch the ground for more than week time. •...

  • Page 114: Drive Chain

    • Rotate the rear tyre so as the chain, front and Warning rear sprockets rotate along with it. Apply TVS TRU SPRAY chain cleaner front and sideways. Riding with improperly adjusted chain / high slackness • Clean the chain using soft brush.
  • Page 115 3. After the chain is completely dry, apply TVS TRU4 FRONT WHEEL REMOVAL AND REASSEMBLY Chain Lube by rotating the rear wheel by hand in 1. Remove the axle nut (1) along with a washer. forward direction. 2. Pull out the axle (2) along with a washer and 4.
  • Page 116 2. Take out the caliper assembly by dislocating it Warning from the disc and the swing arm lug. Ensure proper seating of disc in the caliper assembly 3. Carefully hang the caliper assembly in the swing while reassembling the wheel. Ensure to re-fix the right arm itself.

  • Page 117: Storage Procedures

    4. Remove the spark plug and feed in several drop During storage, the battery must be recharged on a of engine cum transmission oil through spark plug TVS Motor Company recommended battery charger at hole. Crank the engine few times and reinstall the atleast once in a month.
  • Page 118 1. Complete tool kit / first aid kit required. 2. Recommended spark plug one number. 3. Fill the engine cum transmission oil (TVS TRU4 3. Turn signal lamp bulb one number. FULLY SYNTHETIC - SAE 10W30 API-SL, JASO 4. Throttle and clutch cables one number each.
  • Page 119 14. Lubrication of all items mentioned in the periodic maintenance schedule. 15. Intactness of EVAP system hoses and canister. 16. Any other job as necessary. 17 . Have your vehicle checked at any TVS Motor Company Authorised Main Dealer / Authorised Dealer.

  • Page 120: Warranty And Services

    TVS Motor Company Limited (‘the Company’) give this warranty with respect to the TVS Apache RTR 160 4V manufactured by the Company. While the Company has taken every care to maintain quality in the manufacture of the TVS Apache RTR 160 4V, the above said warranty is subject to other terms of warranty: ...
  • Page 121 Authorised Main Dealer / Authorised Dealer the Service Handbook for the concerned vehicle for verification of relevant details. 8. This is the only warranty given by the Company for the TVS Apache RTR 160 4V. No employee, Dealer or other person is authorised to extend or enlarge this warranty.
  • Page 122 List of parts not covered under warranty ITEM WHAT TO CHECK FOR Normal Maintenance Operations Engine tune-up, decarbonizing, fuel system cleaning, oil changes, head light focusing, fastener retightening, ignition timing, clutch and brakes as well as other normal adjustments. Wear and Tear Items Chain, sprockets, clutch and brake linings, fasteners, shims, washers, oil seals, gaskets, ‘O’...
  • Page 123 Vehicles on which engine number or chassis number is deleted, defaced or altered. Vehicles on which any warranty service including scheduled paid service is not availed when it falls due (at TVS Motor Company Authorised Main Dealer / Authorised Dealer). Others Factors Vehicles sold or transferred by original retail purchaser.

  • Page 124: Service Information

    SERVICE INFORMATION There are twenty one services for TVS Apache RTR 160 4V during warranty period. Of these, the first five are free services for which labour charges are free. In addition to these five free services, we have a scheme of sixteen pay services.
  • Page 125 PLANNED SERVICE SCHEDULE (kms or month whichever of the two occurs early) Sl. No. SERVICE TYPE MONTHS 1st service 500 ~750 1 month 2nd service 2500 ~ 3000 3 months 3rd service Free 5000 ~ 6000 6 months 4th service 8500 ~ 9000 9 months 5th service...
  • Page 126 Sl. No. SERVICE TYPE MONTHS 17th service 47500 ~ 48000 48 months 18th service 50500 ~ 51000 51 months 19th service 53500 ~ 54000 54 months 20th service 56500 ~ 57000 57 months 21st service 59500 ~ 60000 60 months Note Free services enables the customer to avail the service at free of labour charges.

  • Page 127: Privacy Policy

    Throughout this document, the terms “we” , “us” , “our” & VIII. Ride Data (for e.g., Mileage, travel location, travel date, “ours” refer to TVS Motor Company Limited. And the terms time, top speed, average speed, driver behaviour data “you” , “your” & “yours” refer to YOU (the individual whose such as speed and braking habits.)
  • Page 128 Where Do We Collect Your Personal Data From? IV. to communicate with you regarding existing products and services availed by you, including We collect your Personal Data in the following ways: notifications of any alerts or updates. When you visit our website or social media pages and fill to evaluate, develop and improve our services.
  • Page 129 On What Legal Grounds Do We Process Your Personal Who Do We Share Your Personal Data With? Data? We may disclose your Personal Data to: We process your Personal Data by relying on one or more of Our Parent Company for business and operational the following legal grounds: purposes;...
  • Page 130 How Do We Secure Your Personal Data? We collect Personal Data about you via Mobile Applications using permissions such as camera contacts/telephone, We are committed to protecting your Personal Data in location, photo, SMS, etc. Your iOS and Android devices will our custody.
  • Page 131 First Floor, No. 634, Anna Salai, Nandanam, Chennai – 600 When we post changes to this Privacy Notice, we will revise 035, at the request of the authorised signatory of either TVS the “last updated” date. Motor or yourself, as the case may be, and such arbitration...
  • Page 132 How Do You Contact Us? For any further queries and complaints related to privacy or exercising your rights, you could reach our Data Protection Officer at the following address: Chief Information Security Officer At dpo@tvsmotor.com Business Address: Prathik Tech Park, 93/4, Veerasandra Village, Attibele Hobli, Electronic City, Bengaluru, Karnataka 560100...

  • Page 133: Technical Specifications

    TECHNICAL SPECIFICATIONS DESCRIPTION TVS APACHE RTR 160 4V (Ride Mode with Dual Channel ABS) TVS MOTOR COMPANY LIMITED MANUFACTURER P .B. No1, Bythahalli, Kadakola post, Mysore - 571 311, India. ENGINE Type Single cylinder, 4 stroke, air cooled, SOHC, fuel injection...
  • Page 134 DESCRIPTION TVS APACHE RTR 160 4V (Ride Mode with Dual Channel ABS) TRANSMISSION Clutch Wet - multiplate type Gear shift pattern 1 down and 4 up Primary transmission Helical gears Secondary transmission Chain and sprockets GEAR RATIO I gear 2.917 II gear 1.857...
  • Page 135 DESCRIPTION TVS APACHE RTR 160 4V (Ride Mode with Dual Channel ABS) CHASSIS Kerb weight (with toolkit and 90% of 146 kg fuel) Pay load 150 kg Maximum laden weight 296 kg Steering angle 35° (both sides) Caster angle 26°...
  • Page 136 DESCRIPTION TVS APACHE RTR 160 4V (Ride Mode with Dual Channel ABS) TYRE* Front 90/90-17 49P (Tubeless) / 90/90-17 M/C 49P (Tubeless) 130/70-17 M/C 62P (Tubeless) / Rear 130/70 R17 M/C 62P (Tubeless) / 110/80-17-57P (Tubeless) Front tyre pressure** 1.75 kg/cm² (25 psi) Rear tyre pressure - Solo** 2.00 kg/cm²...
  • Page 137 DESCRIPTION TVS APACHE RTR 160 4V (Ride Mode with Dual Channel ABS) ELECTRICAL Tail / brake lamp LED lamps (1W max / 2.5W max) Turn signal lamp 12V,10W x 4 Number plate lamp 12V, 5W x 1 Instrument panel LCD / LED indicators...
  • Page 138 DESCRIPTION TVS APACHE RTR 160 4V (Ride Mode with Dual Channel ABS) CAPACITIES Fuel tank capacity 12 l BS VI petrol with minimum RON 98 (containing upto 20% of ethanol by Fuel volume) TVS TRU4 FULLY SYNTHETIC OIL (SAE 10W30 API-SL, JASO MA2)

  • Page 139: General Information

    GENERAL INFORMATION Dear Customer, It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.

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