TVS Apache RTR 200 4V Owner's Manual
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TVS Apache RTR 200 4V Owner's Manual

With first-in-class ride modes
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TVS Apache RTR 200 4V with First-in-Class Ride Modes

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Summary of Contents for TVS Apache RTR 200 4V

  • Page 1 TVS Apache RTR 200 4V with First-in-Class Ride Modes...
  • Page 3 Email : customercare@tvsmotor.com Disclaimer : TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank / card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.
  • Page 4 CONTACT AT OUR AREA OFFICES TAMILNADU-1, 3 & 4 KARNATAKA-1, 2 & GOA MAHARASHTRA-3 & CHATTISGARH 1. TVS Motor Company Limited 4. TVS Motor Company Limited 7. TVS Motor Company Limited V Floor, Gee Gee Universal, No. 600, Anand Surya, 2nd Floor, No.
  • Page 5 MADHYA PRADESH-1 & 2 PUNJAB & CHANDIGARH WEST BENGAL 9. TVS Motor Company Limited 12. TVS Motor Company Limited 15. TVS Motor Company Limited No. 211-212, 2nd Floor, 4th Floor, Royal Business Park, Ground Floor & First Floor, Chinar Incube Business Centre, Chandigarh Ambala Highway, 133 A.
  • Page 6 ORISSA & JHARKHAND 17. TVS Motor Company Limited No. 303, 3rd Floor, Creative Plaza, Rasulgarh, Bhubaneshwar - 751 010. Phone : 0674-2580019 Email : AO.Bhubaneshwar@tvsmotor.com NORTH EAST STATES 18. TVS Motor Company Limited 147 , Udayan, Ganesh Guri, Opp. Punjab National Bank, R G B.
  • Page 7 RLP control among many other first-in-class features. This is a result of the racing pedigree of TVS Racing – India’s first and most successful factory racing team. As a proud owner of this race machine, you are now a part of the TVS Racing family and the 4 million strong Apache community.
  • Page 8 TVS Racing Training School   Founded in 2017 , TVS Racing Training School aims at fostering motor sports in India. We believe that all our riders are racers at heart and here, they can unleash that racer and learn the skills under National Champions. And through multiple levels of training, we hope to turn these racing zealots into the podium winners of tomorrow. ...
  • Page 9 When you ride your performance machine, you need to have gear that performs too. That’s why we have TVS Racing Performance Gear – an entire range of riding gear designed to o er you the ultimate riding experience. With utmost safety and extreme comfort, it lets you take on every terrain and any weather.
  • Page 10 OUR RACING HERITAGE IS NOW YOURS TO TAKE FORWARD Your TVS Apache is born of the legacy of TVS Racing 1988/89 2017 1982 2005 - Till date AX 100 2018 Our love of racing TVS Racing wins their TVS Apache RTR...
  • Page 11 Note Accessories shown in the picture may not be a part of standard equipment. Pictures shown in the manual are of TVS Apache RTR 200 4V with dual channel ABS until otherwise specified. Your motorcycle is provided with always glowing head lamp. High beam can be activated once engine is started, otherwise low beam is always ON.
  • Page 12 SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we have provided necessary operating procedure and other information in the owner’s manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all the hazards associated with operating or maintaining the vehicle, you must use your own judgement.

  • Page 13: Table Of Contents

    CONTENTS RUNNING-IN INFORMATION ANTI-LOCK BRAKING SYSTEM SAFE RIDING TIPS KNOW YOUR TVS Apache RTR 200 4V RIDING YOUR TVS Apache RTR 200 4V MAINTENANCE EXPRESS SERVICE EXPERT ON WHEELS PICKUP AND DROP WARRANTY AND SERVICES TECHNICAL SPECIFICATIONS GENERAL INFORMATION...

  • Page 14: Running-In Information

    Caution Replacing the engine cum transmission oil during first service is most important for better life of engine. Always use TVS TRU4 FULLY SYNTHETIC oil (SAE 10W30 API-SL, JASO MA2) for better performance and life. Since your motorcycle is fitted with Evaporative Emission Control System, the motorcycle should not be laid on the floor...

  • Page 15: Anti-Lock Braking System

    ANTI-LOCK BRAKING SYSTEM Anti-Lock Brake System (ABS) Your motorcycle is fitted with an Anti-lock braking system (ABS) which is designed to prevent skidding and help riders to maintain steering control during emergency-stopping situation in dry or wet roads, loose gravels etc. Incase of single channel ABS system, the ABS system is provided only on the front brake whereas dual channel system has the ABS system on both front and rear brakes.
  • Page 16 As soon as the actual circumstances arises, the system reacts instantly and adjusts braking force HECU HECU accordingly to achieve optimum braking. Why does brake pedal / lever pulsate during brake application? Vehicles fitted with ABS uses the conventional brake system during normal operation.
  • Page 17 ABS system. Always apply both front and rear brake for better performance. ABS warning lamp The TVS Apache RTR 200 4V does an automatic self check every time when the ignition switch is turned ‘ON’. The ABS warning lamp provided at the speedometer console blinks and informs you that the ABS is under check.
  • Page 18 Use only the recommended make, type and size ™ Hard braking during sharp cornering on slippery surface of tyre (ABS tuned with tyre specified by the TVS may lead to vehicle instability. Under such circumstances Motor Company). gradual braking is recommended.
  • Page 19 ABS error and ABS warning lamp glowing tyres. For repair or replacement please contact continuously. In such cases, just switch ‘OFF’ and switch nearest TVS Motor Company Authorised Main Dealer / ‘ON’ the ignition key once. ABS warning lamp may glow Authorised Dealer.

  • Page 20: Safe Riding Tips

    Riding skill and your mechanical knowledge forms the foundation of safe riding practices. We suggest you to practice riding TVS Apache RTR 200 4V in a low-traffic condition until you are thoroughly familiar with your vehicle and its controls. Remember practice makes you perfect.
  • Page 21 Posture Cornering When cornering, centrifugal force works in a direction Proper vehicle riding starts with proper posture. perpendicular to the direction in which the vehicle 1. Keep your elbows relaxed and flexible. is moving. Centrifugal force increases in proportion 2. Sit and adjust yourself on seat so that arms and with speed and the radius of the corner.
  • Page 22 Causes for poor braking 3. Approximately 60% braking effect is from front brake. Non-usage of front brake causes poor 1. If the brake shoes / pads or drum / disc are worn braking. out or if there is water or oil on them, sufficient friction does not develop and brakes do not work ACCESSORY INSTALLATION AND SAFETY TIPS well.
  • Page 23 12 months of usage). Crankcase emission control system The engine of new TVS Apache RTR 200 4V is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner and the fuel system.

  • Page 24: Know Your Tvs Apache Rtr 200 4V

    KNOW YOUR TVS Apache RTR 200 4V VEHICLE IDENTIFICATION NUMBER The frame and engine serial numbers are the only means of identifying your vehicle from others of the same model and type. They are also required to assist your Dealer for ordering parts or referring to special information.
  • Page 25 LOCATION OF PARTS - HANDLE BAR Connected instrument cluster Ignition cum steering lock Master cylinder (front) Mode switch Rear view mirror R Engine cut off switch Adjustable front brake lever Throttle grip Electric starter switch 10. Fuel tank cap Horn switch 12.
  • Page 26 LOCATION OF PARTS - VEHICLE LEFT SIDE Wheel hugger rear 2. Saree guard 3. Rear wheel axle 4. Pillion foot rest L 5. Rider foot rest L 6. Side stand Center stand 8. Gear shift lever 9. Front wheel axle 10.
  • Page 27 LOCATION OF PARTS - VEHICLE RIGHT SIDE Disc plate front Front wheel axle nut Wheel speed sensor front Toner ring front Caliper assembly front Location of spark plug Gauge oil level Rear brake pedal Rider foot rest R 10. Pillion foot rest R Muffler assembly 12.
  • Page 28 LOCATION OF PARTS - VEHICLE FRONT & REAR FRONT Turn signal lamp front L 2. Head lamp assembly 3. Oil cooler 4. Crash guard 5. Position lamps 6. Turn signal lamp front R REAR Turn signal lamp rear R 2. Reflex reflector 3.
  • Page 29 CONTROL KEY Your TVS Apache RTR 200 4V comes with a pair of identical control keys. These keys are to operate ignition cum steering lock, fuel tank cap and seat lock. IGNITION CUM STEERING LOCK The ignition cum steering lock enables and disables the electrical circuit and steering lock.
  • Page 30 HANDLE BAR LEFT SIDE Warning 1. Info switch Never attempt to move the vehicle when the steering is Info switch ‘ ‘ is used to cancel an incoming call, locked, you may lose balance. clear notification on cluster display, start / stop of LAP in lap timer mode, accept / reject the nearest fuel location suggestion.
  • Page 31 Warning Note Failure to switch the turn signal lamp ‘ON’ or ‘OFF’ at the Pass by system will not work if the head lamp is glowing right time may lead to an accident. in ‘High’ beam. 6. Head lamp high / low beam switch 4.
  • Page 32 2. Throttle grip HANDLE BAR RIGHT SIDE It controls the fuel-air mixture supplied to the engine, 1. Electric starter switch which regulates the engine speed. Rotate the throttle Ensure the transmission is in neutral or else press grip in counter-clockwise from its idle position to the clutch lever before engaging the electric starter increase the engine speed and vice-versa to reduce.
  • Page 33 Never shift gears without disengaging the clutch and releasing the throttle. Failure to comply this will lead to TVS Apache RTR 200 4V is equipped with a 5 speed rough shift or jerk while shifting the gears. Remember to constant mesh transmission. Neutral (N) position of return to neutral position before restarting the engine.
  • Page 34 For safety, exercise extreme caution while braking and also at turning. Do not accelerate while turning. Note Rear brake pedal position can be set to your convenience. Contact your TVS Motor Company Authorised Main Dealer / Authorised Dealer for setting the brake pedal position.
  • Page 35 Indicates the vehicle speed in kilometer per hour by default whenever the ignition is turned ‘ON’. Your TVS Apache RTR 200 4V is provided with a fully This can be changed to mile per hour. Change the digital connected instrument cluster with lots of mode between kilometer per hour and mile per hour features and various modes, mobile app for ‘Smart...
  • Page 36 Glows when the vehicle is in neutral and goes ‘OFF’ in the system. Immediately contact the nearest if the gear is shifted from neutral. TVS Motor Company Authorised Main Dealer or 6. High beam indicator lamp ( Authorised Dealer. Glows when the head lamp is activated in high beam.
  • Page 37 (3.5 liters approx.) If all the fuel level bars in the cluster are blinking and an error message ‘CHECK FUEL SENSOR’ blinks at bottom, Contact nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. Caution Before turning the IGNITION key to ON position, ensure the availability of adequate fuel in the tank.
  • Page 38 12. Odometer / Trip meter 1 & 2 / Lap indicator 12b. Trip meter / High speed indicator / Shortest time indicator Trip meter indicates the trip distance travelled in The procedure for setting each mode is given in page kilometer or mile (as per the preferred settings).
  • Page 39 Press the ‘Info switch’ again to stop the current lap 12d. Notification area timer and to start a new lap. Existing lap timings will A general purpose notification area where, ride be displayed as shown below and continue to get mode information, error information, service due, updated whenever a new lap is started and stopped.
  • Page 40 Whenever the vehicle speed crosses the previously 12f. Shortest time indicator achieved high speed, a message ‘ACHIEVED HIGH Shortest time indicator records the minimum time SPEED’ will be popped-up and a trophy symbol will taken so far to reach 60 km/h or 40 mph speed be flashed to cheer your achievement when the (according to the preferred setting).
  • Page 41 13. Ride Modes TVS Apache RTR 200 4V has three different ride modes, select the desired ride modes by press the mode switch in right hand switch assembly. (refer page no. 19) The modes are explained in the following pages in These pop-ups can be cancelled by pressing the ‘Info...
  • Page 42 13c. RAIN URBAN In Rain mode the engine and ABS braking system is modified to suit wet or rainy condition. The max speed is limited to 105 Km/h and the ABS intervention is earlier and safe braking will be felt. RAIN SPORT Note...
  • Page 43 14. Shift RPM indicator / 15. Tachometer / 16. Trip Note F / 17. Gear shift indicator / 18. Service reminder / If conditions for mode change are not successful ‘MODE 19. Low battery indication CHANGE ERROR’ appears on display. At the end of self-check active ride mode information will be displayed on the LCD segment 14.
  • Page 44 16. Trip F Note This function shows the distance travelled when the Gear shifting suggestion changes in different vehicle low fuel indication symbol ( ) starts blinking and fuel operating mode. gauge shows no bar or glows continuously with fuel gauge showing no segment, the display automatically Shift RPM indicator does not work when the vehicle is switches to the ‘TRIP F’...
  • Page 45 ‘ON’, the following message will be popped- up after the speedometer’s self diagnostic cycle and continues to pop-up till the vehicle is serviced and the reminder is reset. Get the vehicle serviced at TVS Note Motor Company Authorised Main Dealer / Authorised Dealer.
  • Page 46 MODE AND SET BUTTONS TRIP A Press MODE Button TRIP B Short press the Mode button to access the following modes: 1. ODO The Mode (A) and Set (B) buttons are provided to 2. TRIP A change between various modes and to set the some of the digital display functions of the instrument 3.
  • Page 47 On long pressing the Mode button, the following Setting the digital display modes can be accessed. Every press of the Mode button changes the display 1. SET mph MODE / SET km/h MODE to other mode. Follow the below procedures to change the display to desired mode.
  • Page 48 3. In ‘TRIP B’ meter mode, press the Mode button MPH and Km/h setting twice to enter high speed mode. On entering this 1. Ensure the display is in ‘ODO’ mode. mode, a message ‘ ‘ and 2. Press and hold the Mode button for few seconds last achieved high speed data will be displayed in till the display enters ‘...
  • Page 49 12 hours format, the hour format ‘AM’ or ‘PM’ Using the Bluetooth pairing mode the connected blinks. Else the clock will be ready for 24 hours instrument cluster of ‘TVS Apache RTR 200 4V’ can format selection. be connected to your Android™ smart phones and ®...
  • Page 50 Steps to “Forget This Device” in iPhone: Note If the user needs to connect multiple iPhones with Maximum of 3 devices of Android phones can be auto- the single instrument cluster, the previous iPhone paired with the instrument cluster. has to be forgotten using “Forget This Device” from Bluetooth settings in the following manner: Only one iPhone can be auto-paired with a single instrument cluster at a time.
  • Page 51 First time Bluetooth paring: SETTINGS -> BLUETOOTH. To pair your Android smart phone or iPhone with your TVS Apache RTR 200 4V motorcycle’s connected 2. Select the instrument cluster, which was instrument cluster, via Bluetooth, for the first time, connected previously.
  • Page 52 ‘OFF’ and ‘ON’, and the application also need to be restarted. Please remember that, all the smart phones are not compatible for pairing with the TVS Apache RTR 200 4V On pressing this icon, the app opens a screen motorcycle’s connected instrument cluster.
  • Page 53 GPS shall be allowed to run in backround in high accuracy mode. Even if your phone’s Bluetooth is already paired to other gadgets like smart watch, health band or helmet, the auto-pairing works with your TVS Apache RTR 200 4V motorcycle’s connected instrument cluster.
  • Page 54 This is the default window when the connected Incase multiple SIM cards are used in smart phone, by instrument cluster of your ‘TVS Apache RTR 200 4V’ default, SIM 1’s network provider’s signal strength is is connected with your smart phone using Bluetooth shown in the display of connected instrument cluster.
  • Page 55 The connected instrument cluster displays the total Once the navigation assist is turned ‘ON’, the number of missed calls from the smart phone via display of your TVS Apache RTR 200 4V motorcycle’s Bluetooth. connected instrument cluster enters into navigation...
  • Page 56 Low fuel alert The customer also can chose to reject the request (by pressing the ‘Info switch’ on the handle bar for When the fuel level in the vehicle reached below about 1 sec.). In which case, the previous display will reserve level, the app sends a low fuel alert to the remain.
  • Page 57 Dedicated smart phone app is available in the Google and deceleration of the vehicle. Play and the Apple store for your ‘TVS Apache RTR 200 4V’ and it can be installed in your Android smart phones and iPhones. To access the features of your Note TVS Apache RTR 200 4V’s connected instrument...
  • Page 58 9. To locate the last parked location of your TVS Note Apache RTR 200 4V. The smart phone app is updated time to time to 10. To know the signal strength of your mobile capture upgrades to the mobile operating system.
  • Page 59 How to login On opening the TVS CONNECT app the following introductory screens will be displayed. You can login using your social media logins like FACEBOOK and GOOGLE+ or using your mobile number which has been registered already. If you are a new user then press the sign up tab where you will find various options for registering Move to the last screen where you will find the ‘SIGN...
  • Page 60 After successful verification of your chassis number, the Home screen of the app opens. Note Enter the OTP which is received from TVS Motor Please remember that the navigation License has Company Limited and submit. On submitting the to be renewed after 5 years of vehicle purchase and...
  • Page 61 Add vehicle Add vehicle tab allows you to add any of your TVS bikes by entering its chassis number. You can have sample view of the frame number and also you can get help by chatting with us or by E-mailing to us or...
  • Page 62 RAM AIR DUCT TVS Apache RTR 200 4V is designed with an external TVS Apache RTR 200 4V is designed with a ram air oil cooler with stone guard arrangement for optimal duct on the right side of the fuel tank. This ram air engine cooling.
  • Page 63 LED HEAD LAMP Caution TVS Apache RTR 200 4V comes with a LED head Care should be taken not to block the ram air duct air lamp which glows automatically once the ignition is passage by cover or any other means. Else it will lead to turned ‘ON’.
  • Page 64 FUEL TANK Warning Flush type fuel tank cap (1) is provided in TVS Apache Do not smoke while refueling. Do not use cell phones RTR 200 4V. To open the fuel tank cap, lift the while refueling. Avoid spilling of fuel on the hot engine.
  • Page 65 STANDS Caution TVS Apache RTR 200 4V is equipped with a centre (1) Never fill fuel beyond the fuel tank inlet (1). Filling and side stand (2). above the inlet may result in improper breathing of To place the vehicle on the centre stand, hold the...
  • Page 66 SEAT Caution The seat lock is located between the rider and the Do not sit on the vehicle when it is parked on the side passenger seat assembly. stand / centre stand, as your full weight would rest on Rear seat (passenger seat) the vehicle’s only support.
  • Page 67 Utility box is located under the passenger seat to TOOL KIT AND FIRST AID KIT store some important items and it provides security To assist you in performing certain aspects of to things placed inside. periodic maintenance and emergency repairs, a tool Front seat (rider seat) kit is supplied along with the vehicle.
  • Page 68 This cover can be emergency only. It is always advisable to take your opened in the following manner: vehicle to TVS Motor Company Authorised Main Dealer 1. Remove the seats as explained in page No. 53. / Authorised Dealer.
  • Page 69 ADJUSTMENTS FRONT BRAKE LEVER - ADJUSTMENT TVS Apache RTR 200 4V comes with an adjustable CLUTCH LEVER - ADJUSTMENT TVS Apache RTR 200 4V comes with an adjustable front brake lever. There are three positions provided clutch lever. There are three positions provided for for you to adjust the lever to suit your palm size.
  • Page 70 Check and ensure the proper free play of both clutch and front brake after adjusting the lever position. TVS Apache RTR 200 4V front suspension level can be adjusted as per your convenience. Adjust the suspension level as per the load or road conditions.
  • Page 71 There are grooves provided in the adjuster for aligning it with top surface of the fork bolts while adjusting the suspension level. By default the third groove from the top is aligned with the surface. 1st groove - 3rd groove - 5th groove - hard Standard...

  • Page 72: Riding Your Tvs Apache Rtr 200 4V

    RIDING YOUR TVS Apache RTR 200 4V PRE RIDE INSPECTION Check the following items before riding ITEM WHAT TO CHECK FOR Engine cum transmission oil Availability of oil upto the level (page No. 76) Fuel Enough fuel for the planned distance of running Tyres Correct pressure (page No.
  • Page 73 STARTING THE ENGINE SETTING THE VEHICLE IN MOTION As you turn the ignition switch to the ’ON’ position, 1. Press the clutch lever and engage first gear by the instrument cluster and the warning lights will go pressing the gearshift lever down. through the self-diagnostic cycle.
  • Page 74 Riding on hills/gradients Warning When climbing steep hills, the motorcycle may begin Since the engine and exhaust system becomes very to slow down and show lack of power. At this point hot, make sure to park the vehicle in a place where the rider should shift to a lower gear so that the pedestrians or children are not likely to touch the engine will again be operating in its normal power...
  • Page 75 (refer page No. 66). mixed with ethanol will have impact on engine Regular maintenance checks will save fuel ensuring components. Contact your TVS Motor Company trouble-free, enjoyable and safe riding besides Authorised Main Dealer / Authorised Dealer for keeping the environment clean .
  • Page 76 Get it replaced at regular intervals as per the maintenance schedule. Clutch Always use TVS TRU4 FULLY SYNTHETIC oil only Increase in engine speed during acceleration and (SAE 10W 30 API-SL, JASO MA2). constant speed running, without increase in vehicle Fuel leak speed indicates clutch slip.
  • Page 77 Check the tyre pressure regularly (weekly) and inflate Note them to the recommended pressure (refer page No. Please note that the on-road mileage of TVS Apache 82). Never use tyres which are worn out beyond RTR 200 4V is dependent on several factors like road the permissible limit.

  • Page 78: Maintenance

    Dealer. Periodic inspections may reveal one or more parts that may need replacement. Whenever replacing parts on TVS Apache RTR 200 4V, it is recommended that you use only the TVS Motor Company Genuine parts. Caution Proper running-in and maintenance are mandatory for making certain that your vehicle is reliable and gives optimum performance at all times.
  • Page 79 PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) In free service After free service Item Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km Period from the date of sale 1 months 3 months 6 months...
  • Page 80 In free service After free service Item Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km Period from the date of sale 1 months 3 months 6 months 9 months 12 months...
  • Page 81 In free service After free service Item Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km Period from the date of sale 1 months 3 months 6 months 9 months 12 months...
  • Page 82 Wheel balancing to be done every 1 year or every 12000 km. In addition, after every tyre puncture repair or tyre replacement, wheel balancing to be done. ** Check for abnormal vehicle jerk / noise while opening the cap / leak. If found any, contact TVS Motor Company Authorised Main Dealer or Authorised Dealer.
  • Page 83 APPLICATION MANUFACTURER BRAND Engine cum transmission oil 1200 ml (after draining) TVS Motor Company TVS TRU4 FULLY SYNTHETIC oil 1400 ml (after disassembly) (SAE 10W30 API-SL, JASO MA2) Front fork oil 329 ± 2 cc / leg – KYB G10 oil Disc brake fluid –...
  • Page 84 The inversion of the battery wires can damage the battery and the recharging system. is less than 12.4V, charge the battery using TVS Motor Company Limited recommended battery If the motorcycle is to remain unused for a long time (a...
  • Page 85 Recommendations to maintain battery health c. Alternatively, battery connecting wires (positive negative wires) during prolonged parking conditions disconnected and fasteners can be secured While your vehicle is parked for prolonged duration, with battery terminals.* battery continues to discharge and if left unattended 2.
  • Page 86 Periodic Maintenance of Batteries: Caution • Keep top of battery clean Never operate the vehicle with discharged battery as it • Check cables, clamps, and case for obvious may damage electrical components. damage or loose connections Do not push start the vehicle, use a good battery to start •...
  • Page 87 FUSE REPLACEMENT Good Fuse Blown Fuse Good Fuse Blown Fuse The electrical components of your motorcycle are protected by four fuses. Out of which three fuses are housed inside a fuse box and located below the rear seat (passenger seat). One fuse is located below the cover frame near the battery.
  • Page 88 4. Turn ‘ON’ the ignition lock and check for proper functioning of electrical and ABS system. lncase if the fuse fails again, consult the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. Caution Do not use vehicle by shorting the wires without a fuse.
  • Page 89 Visually inspect the spark plug gap. The gap should ENGINE CUM TRANSMISSION OIL be 0.8 to 0.9 mm. If the gap is found to be more than Check the engine cum transmission oil level the limit replace the spark plug with a new one. periodically.
  • Page 90 8. If the oil level is below the minimum level, top up services for better life of the clutch plates. with TVS TRU4 FULLY SYNTHETIC oil (SAE 10W The free play of the clutch lever should be 8 to 13 mm 30 API-SL, JASO MA2) upto the maximum level as measured at the clutch lever end at handle bar.
  • Page 91 After adjusting free play properly, if there is a clutch slip 3. Adjust the clutch cable adjusting nut (1) ‘in’ or or there is difficulty in shifting gear, visit your TVS Motor ‘out’ to give sufficient play in the clutch lever.
  • Page 92 REAR SHOCK ABSORBER TVS Apache RTR 200 4V is provided with dual rated, 7 step adjustable, gas filled rear shock absorber to meet different road and load. SOFT HARD Warning The rear shock absorber contains highly compressed gas. Do not try to open or disassemble it in any way.
  • Page 93 (4) and the toner ring (5) to the front wheel. Also TVS Motor Company Authorised Main Dealer / you can observe a high pressure hose connecting Authorised Dealer for topping-up the brake fluid, the master cylinder to the HECU of ABS system air bleeding and other brake related inspections.
  • Page 94 (5) and toner ring (6)* to the rear wheel. Two spongy or ineffective due to air entry, contact high pressure hoses connecting the master cylinder TVS Motor Company Authorised Main Dealer / to HECU* and HECU* to the caliper (in non ABS Authorised Dealer for topping-up the brake fluid, version high pressure hose is connected directly to air bleeding and other brake related inspections.
  • Page 95 Lack of maintenance of the brake system increases the risk of accident. If you notice any malfunction in brake Warning system contact nearest TVS Motor Company Authorised The tyre inflation pressure in cold condition and the Main Dealer / Authorised Dealer.
  • Page 96 Tyre puncture (indicated by TWI on the tyre). TVS Apache RTR 200 4V is fitted with a tubeless tyre on both front and rear wheel. lncase of any puncture / tyre damage it is advised to visit nearest tyre manufacturer Dealer or the tyre repair shops who know the repairing methods of tubeless tyre.
  • Page 97 If at all, tyre levers need to be used, the levers should be free from sharp edges and care should be taken not to damage the rim and tyre. Warning Use of a tyre other than the standard may cause instability and improper function of ABS.
  • Page 98 Tyre Maintenance Tips Inflation Pressure Check - Condition Within Within 1 km 5 km Note If vehicle is in hold condition for long time • Need movement of vehicle to avoid particular spot of tyre not to touch the ground for more than week time. •...
  • Page 99 (20 ~ 25 mm). the user must clean the chain with a dry cloth 4. If the slackness is found more contact TVS Motor and apply TRU SPRAY / TRU4 oil as frequently Company Authorised Main Dealer / Authorised as every 500 km for better chain life and smooth Dealer for adjustment.
  • Page 100 3. Place a support below the frame to prevent Caution vehicle from falling and lift the vehicle up. Lubricate the drive chain after the motorcycle is 4. Carefully dislocate the disc from the caliper washed with water or riding in rainy / wet condition. assembly and slide the wheel out.
  • Page 101 REAR WHEEL REMOVAL AND REASSEMBLY 6. During re-assembly, engage the drum sprocket with the wheel along with the drive chain and 1. Remove the wheel hugger rear. then assemble the wheel into swing arm. 2. Remove the axle nut (1) and along with the 7 .
  • Page 102 STORAGE PROCEDURES 6. Place a suitable support at the bottom of the frame so that both the tyres are off the ground. For storage of your motorcycle for longer periods of This will ensure better tyre life. over a month and above, we recommend to carry out the following steps: 7 .
  • Page 103 1. Complete tool kit / first aid kit required. 2. Recommended spark plug one number. 3. Fill the engine cum transmission oil (TVS TRU4 3. Turn signal lamp bulb one number. FULLY SYNTHETIC - SAE 10W30 API-SL, JASO 4. Throttle and clutch cables one number each.
  • Page 104 14. Lubrication of all items mentioned in the periodic maintenance schedule. 15. Intactness of EVAP system hoses and canister. 16. Any other job as necessary. 17 . Have your vehicle checked at any TVS Motor Company Authorised Main Dealer / Authorised Dealer.

  • Page 105: Express Service

    EXPRESS SERVICE … Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details. … Facility available at selected Dealerships only. Terms and conditions apply...

  • Page 106: Expert On Wheels

    EXPERT ON WHEELS Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges. … Contact your nearest Dealership for details. …...

  • Page 107: Pickup And Drop

    PICKUP AND DROP Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges … Contact your nearest Dealership for details. …...

  • Page 108: Warranty And Services

    TVS Motor Company Limited (‘the Company’) give this warranty with respect to the TVS Apache RTR 200 4V manufactured by the Company. While the Company has taken every care to maintain quality in the manufacture of the TVS Apache RTR 200 4V, the above said warranty is subject to other terms of warranty: ...
  • Page 109 Authorised Main Dealer / Authorised Dealer the Service Handbook for the concerned vehicle for verification of relevant details. 8. This is the only warranty given by the Company for the TVS Apache RTR 200 4V. No employee, Dealer or other person is authorised to extend or enlarge this warranty.
  • Page 110 List of parts not covered under warranty ITEM WHAT TO CHECK FOR Normal Maintenance operations Engine tune-up, decarbonizing, fuel system cleaning, oil changes, head light focusing, fastener retightening, ignition timing, clutch and brakes as well as other normal adjustments. Wear & tear items Chain, sprockets, clutch and brake linings, fasteners, shims, washers, oil seals, gaskets, O’...
  • Page 111 Others Factors Vehicles on which any warranty service including scheduled paid service is not availed when it falls due (at TVS Motor Company Authorised Main Dealer / Authorised Dealer). Vehicles sold or transferred by original retail purchaser. Vehicles used for racing or any competition or used otherwise than for ordinary personal transportation.
  • Page 112 SERVICE INFORMATION There are twenty one services for TVS Apache RTR 200 4V during warranty period. Of these, the first five are free services for which labour charges are free. In addition to these five free services, we have a scheme of sixteen pay services.

  • Page 113: Technical Specifications

    TECHNICAL SPECIFICATIONS MANUFACTURER : TVS MOTOR COMPANY LIMITED P .B. No1, Bythahalli, Kadakola post, Mysore - 571 311, India. ENGINE ENGINE Type : 4 stroke, oil cooled, single Engine idling rpm* cylinder OHC Sport Mode : 1650 ± 200 rpm...
  • Page 114 CHASSIS TYRE* Overall length : 2020 mm (without mud flap) Tyre size : 2050 mm (with mud flap) Front : 90/90-17 49P Tubeless Overall width : 790 mm Rear : 130/70-17 M/C 62P Tubeless / 130/70 R17 M/C 62P Tubeless Overall height : 1050 mm Tyre pressure...
  • Page 115 Spark plug : BOSCH - UR4KE minimum RON 91 Spark plug gap : 0.8 to 0.9 mm Engine cum transmission : TVS TRU4 FULLY SYNTHETIC oil Battery type : VRLA or Flooded oil grade (SAE 10W30 API-SL, JASO MA2) Battery capacity...

  • Page 116: General Information

    GENERAL INFORMATION Dear Customer, It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.

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