TVS Apache RTR 160 4V Owner's Manual

TVS Apache RTR 160 4V Owner's Manual

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  • Page 3: Table Of Contents

    CONTACT(S) FOR SUPPORT FOREWORD SAFETY INFORMATION NOTICE RUNNING-IN INFORMATION ANTI-LOCK BRAKING SYSTEM SAFE RIDING TIPS KNOW YOUR TVS Apache RTR 160 4V RIDING YOUR TVS Apache RTR 160 4V MAINTENANCE WARRANTY AND SERVICES SERVICE INFORMATION EXPRESS SERVICE EXPERT ON WHEELS...
  • Page 4: Contact(S) For Support

    Email : customercare@tvsmotor.com Disclaimer : TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank / card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.
  • Page 5 CONTACT AT OUR AREA OFFICES TAMILNADU-1, 3 & 4 KARNATAKA-1, 2 & GOA MAHARASHTRA-3 & CHATTISGARH 1. TVS Motor Company Limited 4. TVS Motor Company Limited 7. TVS Motor Company Limited V Floor, Gee Gee Universal, No. 600, Anand Surya, 2nd Floor, No.
  • Page 6 MADHYA PRADESH-1 & 2 PUNJAB & CHANDIGARH WEST BENGAL 9. TVS Motor Company Limited 12. TVS Motor Company Limited 15. TVS Motor Company Limited No. 211-212, 2nd Floor, 4th Floor, Royal Business Park, Ground Floor & First Floor, Chinar Incube Business Centre, Chandigarh Ambala Highway, 133 A.
  • Page 7 ORISSA & JHARKHAND 17. TVS Motor Company Limited No. 303, 3rd Floor, Creative Plaza, Rasulgarh, Bhubaneshwar - 751 010. Phone : 0674-2580019 Email : AO.Bhubaneshwar@tvsmotor.com NORTH EAST STATES 18. TVS Motor Company Limited 147 , Udayan, Ganesh Guri, Opp. Punjab National Bank, R G B.
  • Page 8: Foreword

    To prolong your journey on the TVS Apache RTR 160 4V, we urge you to get your TVS Apache RTR 160 4V serviced only at TVS Motor Company Dealers or Authorised Dealers.
  • Page 9 TVS Racing Training School   Founded in 2017 , TVS Racing Training School aims at fostering motor sports in India. We believe that all our riders are racers at heart and here, they can unleash that racer and learn the skills under National Champions. And through multiple levels of training, we hope to turn these racing zealots into the podium winners of tomorrow. ...
  • Page 10 When you ride your performance machine, you need to have gear that performs too. That’s why we have TVS Racing Performance Gear – an entire range of riding gear designed to o er you the ultimate riding experience. With utmost safety and extreme comfort, it lets you take on every terrain and any weather.
  • Page 11 OUR RACING HERITAGE IS NOW YOURS TO TAKE FORWARD Your TVS Apache is born of the legacy of TVS Racing 1988/89 2017 1982 2005 - Till date AX 100 2018 Our love of racing TVS Racing wins their TVS Apache RTR...
  • Page 12: Safety Information

    SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we have provided necessary operating procedure and other information in the owner’s manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all the hazards associated with operating or maintaining the vehicle, you must use your own judgement.
  • Page 13: Notice

    Accessories shown in the picture may not be a part of standard equipment. Pictures shown in the manual are of TVS Apache RTR 160 4V disc brake with single channel ABS until otherwise specified. Your motorcycle is provided with a day time running lamp (DRL). The DRL glows automatically once the ignition is turned ‘ON’...
  • Page 14: Running-In Information

    Caution Replacing the engine cum transmission oil during first service is most important for better life of engine. Always use TVS TRU4 FULLY SYNTHETIC oil (SAE 10W30 API-SL, JASO MA2) for better performance and life. Since your motorcycle is fitted with Evaporative Emission Control System, the motorcycle should not be laid on the floor...
  • Page 15: Anti-Lock Braking System

    ANTI-LOCK BRAKING SYSTEM ANTI-LOCK BRAKE SYSTEM (ABS) Your motorcycle is fitted with a Single Channel Anti-Lock Braking System (ABS) in the front brake system which is designed to prevent skidding and help riders to maintain steering control during emergency-stopping situation in dry or wet roads, loose gravels etc.
  • Page 16 As soon as the actual circumstances arises, the system reacts instantly and adjusts braking force HECU HECU accordingly to achieve optimum braking. Toner ring Toner ring Why does brake lever pulsate during brake application? Vehicles fitted with ABS uses the conventional brake system during normal operation.
  • Page 17 6 km/h speed, then the ABS has an error and your bike should be taken to any of our The TVS Apache RTR 160 4V does an automatic nearest TVS Motor Company Authorised Main Dealer self check every time when the ignition switch is / Authorised Dealer.
  • Page 18 Use only the recommended make, type and size  Incase of ABS failure, the braking system will work like of tyre (ABS tuned with tyre specified by the TVS a non ABS braking system and provides normal stopping Motor Company).
  • Page 19 Warning ABS only helps in improving the vehicle control. It is always good to remember not to exceed the physical limits of the vehicle stability. It is rider’s responsibility to ride at a suitable speed, while taking care of conditions and road surface.
  • Page 20: Safe Riding Tips

    Riding skill and your mechanical knowledge form the foundation of safe riding practices. We suggest you to practice riding TVS Apache RTR 160 4V in a low-traffic condition until you are thoroughly familiar with your vehicle and its controls. Remember practice makes you perfect.
  • Page 21 Posture 4. Look widely instead of gazing at one point. Proper vehicle riding starts with proper posture. 5. Alter your sitting location / posture slightly at intervals during long rides. This will reduce 1. Sit erect on the seat at the position which you fatigue.
  • Page 22 7 . Riding down hills, while cornering and wet roads, 2. Even when the brake works normally, if the road close the throttle and down shift the gear to take surface is wet or the tyre surface is worn-out, advantage of gearbox and engine which acts as tyres do not take a firm hold on the surface, an additional brake.
  • Page 23 Crankcase emission control system certificate obtained. The engine of new TVS Apache RTR 160 4V is equipped with a closed crankcase system to prevent discharging crankcase...
  • Page 24: Know Your Tvs Apache Rtr 160 4V

    KNOW YOUR TVS Apache RTR 160 4V VEHICLE IDENTIFICATION NUMBER The frame and engine serial numbers are the only means of identifying your vehicle from others of the same model and type. They are also required to assist your Dealer for ordering parts or referring to special information.
  • Page 25 LOCATION OF PARTS - HANDLE BAR 1. Instrument cluster 2. Ignition cum steering lock 3. Master cylinder (front) 4. Mode switch 5. Engine cut off switch 6. Rear view mirror R Front brake lever 8. Throttle grip 9. Head lamp switch 10.
  • Page 26 LOCATION OF PARTS - VEHICLE LEFT SIDE 1. Wheel hugger rear 2. Saree guard 3. Rear wheel axle 4. Pillion foot rest L 5. Rider foot rest L 6. Side stand 7 . Center stand 8. Gear shift lever 9. Front wheel axle 10.
  • Page 27 LOCATION OF PARTS - VEHICLE RIGHT SIDE 1. Disc plate front 2. Toner ring 3. Front wheel axle nut 4. Wheel speed sensor front 5. Caliper assembly front 6. Location of spark plug 7 . Gauge oil level 8. Rear brake pedal 9.
  • Page 28 LOCATION OF PARTS - VEHICLE FRONT & REAR FRONT 1. Turn signal lamp front L 2. LED head lamp assembly with DRL / FPL 3. Oil cooler 4. Crash guard 5. Turn signal lamp front R REAR 1. Turn signal lamp rear R 2.
  • Page 29 CONTROL KEY TVS Apache RTR 160 4V comes with a pair of identical control keys. These keys are to operate ignition cum steering lock, fuel tank cap and seat lock. IGNITION CUM STEERING LOCK The ignition cum steering lock enables and disables the electrical circuit and steering lock.
  • Page 30 HANDLE BAR LEFT SIDE Caution 1. Horn switch Before turning the ignition key to ‘ON’ position, ensure Press the switch ( ) to blow horn. It is used to the availability of adequate fuel in the tank to avoid dry attract the attention of other road users in case of run of fuel pump.
  • Page 31 3. Clutch lever Note Use the clutch lever to disengage the drive to the rear Pass by system will not work if the head lamp is glowing wheel while shifting the gears. Squeezing the lever in ‘High’ beam. towards grip disengages the drive. The headlamp glows in low beam when the head lamp 4.
  • Page 32 HANDLE BAR RIGHT SIDE The head lamp low beam glows along with all other lamps when the switch is positioned at ‘ ‘ position with the ignition ‘ON’. The headlamp high beam can be obtained only after the engine starting. Note The DRL will act as a FPL once the headlamp is turned ‘ON’.
  • Page 33 4. Front brake lever It controls a hydraulic circuit (ABS) that operates the front brake system. The front brake is applied by pressing the front brake lever gently towards the grip. The brake lamp glows on application of front brake. 5.
  • Page 34 To change it to the second gear, lift the lever up. Lifting the lever up repeatedly engages all the gears TVS Apache RTR 160 4V is equipped with a 5 speed in succession up to the fifth gear. constant mesh transmission. Neutral (N) position of the transmission is indicated by the warning light on the speedometer.
  • Page 35 GLIDE THROUGH TECHNOLOGY (GTT) Caution GTT is a feature for low speed urban riding which GTT is provided in all gears. However, GTT feature is enables an extremely smooth and controlled ride. mainly to be used in 1 and 3 gear.
  • Page 36 For safety, exercise extreme caution while braking and also at turning. Do not accelerate while turning. Note Rear brake pedal position can be set to your convenience. Contact your TVS Motor Company Authorised Main Dealer / Authorised Dealer for setting the brake pedal position.
  • Page 37 INSTRUMENT CLUSTER 1. Speedometer Your TVS Apache RTR 160 4V is provided with a fully Indicates the vehicle speed in kilometer per hour. digital instrument cluster with lots of features and various modes. 2. Side stand indicator ( -NA- 3. Turn signal indicator right ( Flashes when the right side turn signal indication is activated.
  • Page 38 If this lamp glows continuously then have your fuel available in the fuel tank. There are eight bars to vehicle checked at TVS Motor Company Authorised indicate the quantity of fuel available in the fuel tank. Main Dealer / Authorised Dealer (refer page no. 14 All the eight bars will be displayed when the fuel in for more details).
  • Page 39 If all the fuel level bars in the cluster are blinking If the battery is disconnected and reconnected during contact nearest TVS Motor Company Authorised service, you may need to reset the time as explained in Main Dealer / Authorised Dealer.
  • Page 40 ‘SHORTEST TIME’ mode to know the time taken by a normal. If you notice the ODO segments are blinking rider to reach the specific speed from starting. while the vehicle is in move, contact nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer for rectification.
  • Page 41 13c. Trip meter Whenever the vehicle speed crosses the previously achieved high speed, the speedometer flashes the Trip meter indicates the trip distance travelled in high speed data at the rate of 2 Hz till the speed kilometer. The digit after the dot mark denotes the comes less than 3 km/h.
  • Page 42 14. Ride Modes URBAN TVS Apache RTR 160 4V has three different ride modes, select the desired ride modes by press the mode switch in right hand switch assembly (refer page no. 30). The modes are explained in the following pages in...
  • Page 43 14c. RAIN Note In ‘Rain’ mode the engine and ABS braking system is If conditions for mode change are not successful ‘MODE modified to suit wet or rainy condition. The max speed CHANGE ERROR’ will be displayed in ODO area. is limited to 103 Km/h and the ABS intervention is earlier and safe braking will be felt.
  • Page 44 ’ blinks for 10 seconds after the speedometer’s self diagnostic cycle and continues to glow till the vehicle is serviced and reset. Get the vehicle serviced at TVS 15. Shift RPM indicator Motor Company Authorised Main Dealer / Authorised When the engine reaches the 7000 RPM, red Dealer.
  • Page 45 MODE AND SET BUTTONS TRIP 1 Press TRIP 2 MODE Button Press the Mode button to access the following modes: 1. ODO The Mode (A) and Set (B) buttons are provided to 2. TRIP 1 change between various modes and to set the some 3.
  • Page 46 Setting the digital display 3. In ‘TRIP B’ meter mode, press the Mode button twice to enter shortest time mode. Every press of the Mode button changes the display to other mode. Follow the below procedures to • To reset the ‘LAST RECORD’ of the shortest change the display to desired mode.
  • Page 47 8. Press the Set button once again to set hour COOLING SYSTEM format and to come out from clock setting. TVS Apache RTR 160 4V is designed with an external oil cooler with stone guard arrangement for optimal engine cooling.
  • Page 48 RAM AIR DUCT Caution TVS Apache RTR 160 4V is designed with a ram air Care should be taken not to block the ram air duct and air duct on the right side of the fuel tank. This ram air passage by cover or any other means.
  • Page 49 DAY TIME RUNNING LAMP (DRL) LED HEAD LAMP TVS Apache RTR 160 4V comes with a day time TVS Apache RTR 160 4V comes with a LED head running LED lamp which glows automatically once lamp which glows head lamp switch is turned ‘ON’.
  • Page 50 Flush type fuel tank cap (1) is provided in TVS Do not smoke while refueling. Do not use cell phones Apache RTR 160 4V. To open the fuel tank cap, lift the while refueling. Avoid spilling of fuel on the hot engine.
  • Page 51 This vehicle is fitted with Evaporative Emission during opening of fuel tank cap, immediately report Control System (EVAP). to the TVS Motor Company Authorised Main Dealer / Authorised Dealer. Caution Never fill fuel beyond the fuel tank inlet (1). Filling...
  • Page 52 STANDS Caution TVS Apache RTR 160 4V is equipped with a centre (1) Do not sit on the vehicle when it is parked on the side and side stand (2). stand / centre stand, as your full weight would rest on To place the vehicle on the centre stand, hold the the vehicle’s only support.
  • Page 53 SEAT ASSEMBLY Seat re-assembly The seat lock (1) is located at the rear end of the Locate the seat assembly into the frame. Push it little vehicle below the tail lamp assembly. foreword and press at rear end till you hear the ‘click’ sound.
  • Page 54 It is recommended to use the tool kit in case of any 1. Grip driver emergency only. It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer 2. Bit (+) (-) / Authorised Dealer. 3. 12 x 14 open end spanner...
  • Page 55 COVER FRAME R Re-install 1. Locate the lugs of the cover frame at the holes provided on the frame carefully while ensuring the availability of cushions. 2. Install and tighten the mounting screws (1), (2) and (3). 3. Reassemble the seat assembly. Caution Make sure that the cover frame is locked securely in position after installation.
  • Page 56: Riding Your Tvs Apache Rtr 160 4V

    RIDING YOUR TVS Apache RTR 160 4V PRE RIDE INSPECTION Check the following items before riding ITEM WHAT TO CHECK FOR Engine cum transmission oil Availability of oil upto the level (page no. 70) Fuel Enough fuel for the planned distance of running Tyres Correct pressure (page no.
  • Page 57 STARTING THE ENGINE SETTING THE VEHICLE IN MOTION As you turn the ignition switch to the ’ON’ position, 1. Press the clutch lever and engage first gear by the instrument cluster and the warning lights will go pressing the gearshift lever down. through the self-diagnostic cycle.
  • Page 58 Riding on hills/gradients Warning When climbing steep hills, the motorcycle may begin Since the engine and exhaust system becomes very to slow down and show lack of power. At this point, hot, make sure to park the vehicle in a place where the rider should shift to a lower gear so that the pedestrians or children are not likely to touch the engine will again be operating in its normal power...
  • Page 59 FUEL RECOMMENDATION Caution Use only BS VI petrol with minimum RON 91. Never mix oil and petrol in the fuel tank. Always fill fuel BS VI petrol containing upto 10% of ethanol by from reputed and reliable fuel stations. volume can be used. Higher ethanol content in petrol can CHECKS AND TIPS FOR IMPROVING FUEL •...
  • Page 60 Please ensure that the ram air duct is not getting If any fuel leak from tank is suspected, tow the vehicle damaged during removal / reassembly of spark plug. to the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. Clutch...
  • Page 61 Check the tyre pressure regularly (weekly) and inflate Note them to the recommended pressure (refer page no. The on-road mileage of TVS Apache RTR 160 4V is 78). Never use tyres which are worn out beyond dependent on several factors like road condition, quality the permissible limit.
  • Page 62: Maintenance

    Dealer. Periodic inspections may reveal one or more parts that may need replacement. Whenever replacing parts on TVS Apache RTR 160 4V, it is recommended that you use only the TVS Motor Company Genuine parts. Caution Proper running-in and maintenance are mandatory for making certain that your vehicle is reliable and gives optimum performance at all times.
  • Page 63 PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) Item In free service After free service Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months...
  • Page 64 Item In free service After free service Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months...
  • Page 65 Item In free service After free service Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months...
  • Page 66 It is advisable to balance the wheels every 1 year or 12000km and also after every tyre puncture repair or tyre replacement to have better high speed performance. ** Check for abnormal vehicle jerk / noise while opening the cap / leak. If found any, contact TVS Motor Company Authorised Main Dealer or Authorised Dealer.
  • Page 67 APPLICATION MANUFACTURER BRAND Engine cum transmission oil 1200 ml (after draining) TVS Motor Company TVS TRU4 FULLY SYNTHETIC oil 1400 ml (after disassembly) (SAE 10W30 API-SL, JASO MA2) Front fork oil 242 ± 2.5 cc / leg – TRU Fork oil Disc brake fluid –...
  • Page 68 2. Check the battery voltage. If the voltage measured Incase of any abnormality or for removal of battery is less than 12.4V, charge the battery using TVS from the vehicle, contact TVS Motor Company Main Motor Company Limited recommended battery Dealer / Authorised Dealer.
  • Page 69 c. Alternatively, battery connecting wires Recommendations to maintain battery health (positive negative wires) during prolonged parking conditions disconnected and fasteners can be secured While your vehicle is parked for prolonged duration, with battery terminals.* battery continues to discharge and if left unattended 2.
  • Page 70 • Recharge battery if voltage is below 12.4 Volts. • Valve Regulate Lead Acid (VRLA) / Lead Acid batteries are prone to water damage. Any water entry, through vents or otherwise; will result in irreparable damage to the battery or the vehicle.
  • Page 71 FUSE REPLACEMENT Good Fuse Blown Fuse The electrical components of your motorcycle are protected by four fuses. Out of which three fuses are housed inside a fuse box and located below the seat assembly (at left side). One fuse is located below the cover frame near the battery.
  • Page 72 4. Turn ‘ON’ the ignition lock and check for proper functioning of electrical and ABS system. lncase if the fuse fails again, consult the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. Caution Do not use vehicle by shorting the wires without fuse.
  • Page 73 Inspect the spark plug gap visually (0.7 ~ 0.9 mm). If ENGINE CUM TRANSMISSION OIL the gap is found to be more, replace the spark plug Check the engine cum transmission oil level with a new one. periodically. The gauge oil level is provided at the After cleaning and inspecting the gap, reinstall right-hand side crankcase cover.
  • Page 74 7 . If the oil level is below the minimum level, top services for better life of the clutch plates. The free up with TVS TRU4 FULLY SYNTHETIC oil (SAE play of the clutch lever should be 8 ~13 mm as...
  • Page 75 After adjusting free play properly, if there is a clutch 3. Adjust the clutch cable adjusting nut (1) ‘in’ or slip or there is a difficulty in shifting gear, visit your TVS ‘out’ to give sufficient play in the clutch lever.
  • Page 76 REAR SHOCK ABSORBER TVS Apache RTR 160 4V is provided with dual rated, 7 step adjustable, gas filled rear shock absorber to meet different road and load. SOFT HARD Note During the time of delivery of the motorcycle, the rear suspension is adjusted to the standard configuration.
  • Page 77 (4) and the toner ring (5) to the front wheel. Also TVS Motor Company Authorised Main Dealer / you can observe a high pressure hose connecting Authorised Dealer for topping-up the brake fluid, the master cylinder to the HECU of ABS system air bleeding and other brake related inspections.
  • Page 78 (2) below TVS Motor Company Authorised Main Dealer / the cover frame R, a caliper assembly (3) fitted on the Authorised Dealer for topping-up the brake fluid, rear wheel axle, a disc (4) to the rear wheel and a high air bleeding and other brake related inspections.
  • Page 79 Wear limit Warning Lack of maintenance of the brake system increases the risk of accident. If you notice any malfunction in brake system contact nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. Warning Caution Check the brake pedal play periodically. However...
  • Page 80 4. Turn the adjuster nut clockwise to reduce the However, if the cam lever adjustment goes beyond free play or turn it in anti-clockwise direction to certain range, replace the brake shoe with the help of TVS increase the free play. Motor Company Authorised Main Dealer / Authorised Dealer.
  • Page 81 TYRES* Tyre tread condition Operating the vehicle with excessively worn tyres Tyre pressure: will decrease riding stability and can lead to loss of Check the tyre pressure atleast once in a week if not control. It is recommended to replace the tyre when more frequently.
  • Page 82 Tyre puncture Warning TVS Apache RTR 160 4V is fitted with a tubeless tyre Use of a tyre other than the standard may cause on both front and rear wheel. lncase of any puncture instability and improper function of ABS.
  • Page 83 Tyre maintenance tips Inflation Pressure Check - Condition Within Within 1 km 5 km If vehicle is in hold condition for long time • Need movement of vehicle to avoid particular spot of tyre not to touch the ground for more than week time. •...
  • Page 84 (maximum 25 ~ 30 mm). Excess slackness consumes more fuel. Warning 4. If the slackness is found more contact TVS Motor Company Authorised Main Dealer / Authorised Riding with improperly adjusted chain / high slackness can cause the chain to come off the sprockets resulting Dealer for adjustment.
  • Page 85 3. Place a support below the frame to prevent Caution vehicle from falling and lift the vehicle up. Lubricate the drive chain after the motorcycle is 4. Carefully dislocate the disc from the caliper washed with water or riding in rainy / wet condition. assembly and slide the wheel out.
  • Page 86 REAR WHEEL REMOVAL AND REASSEMBLY 6. During re-assembly, engage the drum sprocket with the wheel along with the drive chain and Disc type: then assemble the wheel into swing arm. 1. Remove the wheel hugger rear. 7 . Re-assemble the other parts in the reverse order 2.
  • Page 87 Drum type: 6. For locating and reassembling the rear wheel easily, engage the gear. This will arrest the free 1. Remove the wheel hugger rear. movement of the drum sprocket. Reverse the 2. Remove the rear brake adjuster nut (1) and procedure for reassembly.
  • Page 88 4. Remove the spark plug and feed in several drop During storage, the battery must be recharged on a of engine cum transmission oil through spark plug TVS Motor Company recommended battery charger at hole. Crank the engine few times and reinstall the atleast once in a month.
  • Page 89 1. Complete tool kit / first aid kit required. 2. Recommended spark plug one number. 3. Fill the engine cum transmission oil (TVS TRU4 3. Turn signal lamp bulb one number. FULLY SYNTHETIC - SAE 10W30 API-SL, JASO 4. Throttle and clutch cables one number each.
  • Page 90 14. Lubrication of all items mentioned in the periodic maintenance schedule. 15. Intactness of EVAP system hoses and canister. 16. Any other job as necessary. 17 . Have your vehicle checked at any TVS Motor Company Authorised Main Dealer / Authorised Dealer.
  • Page 91: Warranty And Services

    TVS Motor Company Limited (‘the Company’) give this warranty with respect to the TVS Apache RTR 160 4V manufactured by the Company. While the Company has taken every care to maintain quality in the manufacture of the TVS Apache RTR 160 4V, the above said warranty is subject to other terms of warranty: ...
  • Page 92 Authorised Main Dealer / Authorised Dealer the Service Handbook for the concerned vehicle for verification of relevant details. 8. This is the only warranty given by the Company for the TVS Apache RTR 160 4V. No employee, Dealer or other person is authorised to extend or enlarge this warranty.
  • Page 93 List of parts not covered under warranty ITEM WHAT TO CHECK FOR Normal Maintenance operations Engine tune-up, decarbonizing, fuel system cleaning, oil changes, head light focusing, fastener retightening, ignition timing, clutch and brakes as well as other normal adjustments. Wear & tear items Chain, sprockets, clutch and brake linings, fasteners, shims, washers, oil seals, gaskets, O’...
  • Page 94 Vehicles on which engine number or chassis number is deleted, defaced or altered. Vehicles on which any warranty service including scheduled paid service is not availed when it falls due (at TVS Motor Company Authorised Main Dealer / Authorised Dealer). Others Factors Vehicles sold or transferred by original retail purchaser.
  • Page 95: Service Information

    SERVICE INFORMATION There are twenty one services for TVS Apache RTR 160 4V during warranty period. Of these, the first five are free services for which labour charges are free. In addition to these five free services, we have a scheme of sixteen pay services.
  • Page 96 PLANNED SERVICE SCHEDULE (kms or month whichever of the two occurs early) Sl. No. SERVICE TYPE MONTHS 1st service 500 ~750 1 month 2nd service 2500 ~ 3000 3 months 3rd service 5000 ~ 6000 6 months Free 4th service 8500 ~ 9000 9 months 5th service...
  • Page 97 Sl. No. SERVICE TYPE MONTHS 17th service 47500 ~ 48000 48 months 18th service 50500 ~ 51000 51 months 19th service 53500 ~ 54000 54 months 20th service 56500 ~ 57000 57 months 21st service 59500 ~ 60000 60 months Note Free services enables the customer to avail the service at free of labour charges.
  • Page 98: Express Service

    EXPRESS SERVICE … Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details. … Facility available at selected Dealerships only. Terms and conditions apply...
  • Page 99: Expert On Wheels

    EXPERT ON WHEELS Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges. … Contact your nearest Dealership for details. …...
  • Page 100: Pickup And Drop

    PICKUP AND DROP Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges … Contact your nearest Dealership for details. …...
  • Page 101: Technical Specifications

    TECHNICAL SPECIFICATIONS DESCRIPTION TVS APACHE RTR 160 4V TVS MOTOR COMPANY LIMITED MANUFACTURER P .B. No1, Bythahalli, Kadakola post, Mysore - 571 311, India. ENGINE Type Single cylinder, 4 stroke, fuel injection, oil cooled OHC Cylinder bore 62 mm Stroke 52.9 mm...
  • Page 102 DESCRIPTION TVS APACHE RTR 160 4V TRANSMISSION Clutch Wet - multiplate type Gear shift pattern 1 down and 4 up Primary transmission Helical gears Secondary transmission Chain and sprockets GEAR RATIO I gear 2.917 II gear 1.857 III gear 1.333 IV gear 1.050...
  • Page 103 DESCRIPTION TVS APACHE RTR 160 4V CHASSIS Kerb weight (with toolkit and 90% of 147 kg (Rear Disc brake version) fuel) 145 kg (Rear Drum brake version) Pay load 130 kg 277 kg (Rear Disc brake version) Maximum laden weight...
  • Page 104 DESCRIPTION TVS APACHE RTR 160 4V TYRE Front 90/90-17 49P Tubeless 130/70-17 M/C 62P Tubeless / Rear 130/70 R17 M/C 62P Tubeless / 110/80-17-57P Tubeless Front tyre pressure** 1.75 kg/cm² (25 psi) Rear tyre pressure - Solo** 2.00 kg/cm² (28 psi) Rear tyre pressure - Dual** 2.25 kg/cm²...
  • Page 105 DESCRIPTION TVS APACHE RTR 160 4V ELECTRICAL Tail / brake lamp LED lamps (1W max / 2.5W max) Turn signal lamp 12V,10W x 4 Number plate lamp 12V, 5W x 1 Instrument panel LCD / LED indicators Horn 12V, DC x 2...
  • Page 106 BS VI petrol with minimum RON 91 (containing upto 10% of ethanol by Fuel volume) Engine cum transmission oil grade TVS TRU4 FULLY SYNTHETIC OIL (SAE 10W30 API-SL, JASO MA2) 1200 ml (after draining) Engine cum transmission oil qty 1400 ml (after disassembly)
  • Page 107: General Information

    GENERAL INFORMATION Dear Customer, It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.

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