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TVS RTR 200 Fi4V 2018 Manual
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TVS RTR 200 Fi4V 2018 Manual

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FOREWORD
Dear Racer,
Thank you for choosing the TVS RTR 200 Fi4V.
Every feature in the RTR is honed on the race track to deliver the best in racing performance.
As a proud owner of the TVS RTR 200 Fi4V, you are now part of the one million strong TVS Racing families.
This manual explains the features and operations of your TVS RTR 200 Fi4V. Please read it carefully and follow the
instructions to enjoy the ultimate racing experience.
To have prolonged joy riding on your TVS RTR 200 Fi4V, we urge you to get your TVS RTR 200 Fi4V serviced only at TVS
Motor Company Authorised Distributors or Dealers / Authorised Service Centers.
Here's your new lap on the RTR 200 Fi4V.
TVS MOTOR COMPANY LIMITED
I

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Summary of Contents for TVS RTR 200 Fi4V 2018

  • Page 1 To have prolonged joy riding on your TVS RTR 200 Fi4V, we urge you to get your TVS RTR 200 Fi4V serviced only at TVS Motor Company Authorised Distributors or Dealers / Authorised Service Centers.
  • Page 2 NOTICE Always keep your Owner‘s Manual in the motorcycle and give it to the new owner if you ever transfer your TVS RTR 200 Fi4V. Take time to familiarize yourself with your TVS RTR 200 Fi4V and its performance characteristics.
  • Page 3 SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we have provided necessary operating procedure and other information in this manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all the hazards associated with operating or maintaining the vehicle, you must use your own judgement.

  • Page 4: Table Of Contents

    CONTENTS Running-in information Safe riding tips Know your TVS RTR 200 Fi4V Riding your TVS RTR 200 Fi4V Maintenance Service record sheet Technical specifications...

  • Page 5: Running-In Information

    Timely performance of the first service will ensure optimum service life and performance from the engine. Caution Replacing the engine cum transmission oil during first service is most important for better life of engine. Always use TVS TRU4 FULLY SYNTHETIC oil (SAE 10W30 API-SL, JASO MA2) for better performance and life.

  • Page 6: Safe Riding Tips

    Riding skill and your mechanical knowledge forms the foundation of safe riding practices. We suggest you to practice riding TVS RTR 200 Fi4V in a low-traffic condition until you are thoroughly familiar with your vehicle and its controls. Remember practice makes you perfect.
  • Page 7 SAFE RIDING TIPS Posture Warning Proper vehicle riding starts with proper posture. One-hand riding is dangerous. Keep both hands 1. Keep your elbows relaxed and flexible. firmly on the handle bar and both feet securely on the foot rest. Under no circumstances should both the 2.
  • Page 8 SAFE RIDING TIPS Braking 3. Approximately 60% braking effect is from front brake. Non-usage of front brake causes poor For safe riding, it is very important to master the braking. braking techniques. 1. Close / release the throttle. Warning 2. Hold the vehicle upright as you apply the brakes. 3.
  • Page 9 (capacity of battery and magneto). EMISSION CONTROL All the TVS motorcycles are tested in the factory for optimum fuel efficiency and lowest possible CO levels. Do not disturb the fuel supply settings as this may lead to higher fuel consumption and also higher CO levels.

  • Page 10: Know Your Tvs Rtr 200 Fi4V

    KNOW YOUR TVS RTR 200 Fi4V VEHICLE IDENTIFICATION NUMBER The frame and engine serial numbers are the only means of identifying your vehicle from others of the same model and type. They are also required to assist your Dealer for ordering parts or referring to special information.
  • Page 11 KNOW YOUR TVS RTR 200 Fi4V LOCATION OF PARTS - HANDLE BAR Horn switch Turn signal lamp switch Clutch lever Pass by switch Rear view mirror L High / low beam switch Digital speedometer Ignition cum steering lock Master cylinder (front) 10.
  • Page 12 KNOW YOUR TVS RTR 200 Fi4V LOCATION OF PARTS - VEHICLE LEFT SIDE Front wheel axle Cover fuel filter EFI Gear shift lever Centre stand Side stand Rider foot rest L Pillion foot rest L Rear wheel axle Saree guard 10.
  • Page 13 KNOW YOUR TVS RTR 200 Fi4V LOCATION OF PARTS - VEHICLE RIGHT SIDE Disc plate front Front wheel axle nut Caliper assembly front Spark plug Gauge oil level Rear brake pedal Rider foot rest R Pillion foot rest R Muffler assembly 10.
  • Page 14 KNOW YOUR TVS RTR 200 Fi4V LOCATION OF PARTS - VEHICLE FRONT AND REAR FRONT Turn signal lamp front L Head lamp assembly Oil cooler Crash guard Turn signal lamp front R Position lamps REAR Turn signal lamp rear R...
  • Page 15 KNOW YOUR TVS RTR 200 Fi4V CONTROL KEY Your TVS RTR 200 Fi4V comes with a pair of identical control keys. These keys are to operate ignition cum steering lock, fuel tank cap and seat lock. IGNITION CUM STEERING LOCK The ignition switch enables and disables the electrical circuit and steering lock.
  • Page 16 KNOW YOUR TVS RTR 200 Fi4V DIGITAL SPEEDOMETER Note Speedometer background illumination and position lamps glow automatically once the ignition key is turned ‘ON’ without activating other switches. Also, the speedometer performs self diagnostic cycle. Wait till the message ‘RACE ON’ appears on the speedo dial.
  • Page 17 KNOW YOUR TVS RTR 200 Fi4V 3. High beam indicator lamp ( Glows when the head lamp is activated in high beam. 4. Neutral indicator lamp ( N ) The fuel gauge shows only single bar when the fuel Glows when the vehicle is in neutral and goes ‘OFF’ if reaches minimum safe fuel level (3.5 liters approx.)
  • Page 18 ‘CHECK FUEL SENSOR’ scrolls 9. Odometer / Trip meter 1 & 2 / Lap indicator / High at bottom, Contact nearest TVS Motor Company speed indicator / Shortest time indicator Authorised Distributor or Dealer / Authorised Service The procedure for setting each mode is given in Center.
  • Page 19 KNOW YOUR TVS RTR 200 Fi4V After set button input, lap timer indicating digit blinks at a rate of 2 Hz. Lap timer will start counting when the vehicle speed is more than 3 km/h and stops blinking once it starts 9b.
  • Page 20 KNOW YOUR TVS RTR 200 Fi4V 9e. High speed indicator This display will go off automatically once the vehicle starts moving (>1 km/h) and it will continue the normal High speed indicator records the maximum speed operation. Max speed recorded will be stored until (top speed) achieved by the rider so far either in km/h manual reset.
  • Page 21 KNOW YOUR TVS RTR 200 Fi4V The best time achieved by any user and the last time 10. Shift RPM indicator taken to reach 60 km/h or 40 mph speed will be Gear shift RPM indicator alerts the user to shift the displayed in ‘SHORTEST TIME’...
  • Page 22 ‘OFF’. serviced and reset. Get the vehicle serviced at TVS The count stops and clears automatically after a Motor Company Authorised Distributor or Dealer /...
  • Page 23 5. High Speed battery charge is too low. Get the battery checked at 6. Shortest time mode TVS Motor Company Authorised Distributor or Dealer / Authorised Service Center 16. Malfunction indicator lamp MIL is turned ON when the ECU detects a fault in the system.
  • Page 24 KNOW YOUR TVS RTR 200 Fi4V If ignition is turned OFF when the meter is in ODO or 4. Press the ‘Mode’ button till the display changes to BEST RECORD TRIP meters, then the respective meters will be ‘ ’ to set the ‘SHORTEST TIME’ indicator.
  • Page 25 COOLING SYSTEM ‘AM’ or ‘PM’ blinks. TVS RTR 200 Fi4V is designed with an external oil Press the ‘Mode’ button to change the hour cooler with stone guard arrangement for optimal format ‘AM’...
  • Page 26 RAM AIR DUCT danger. TVS RTR 200 Fi4V is designed with a ram air duct on 2. Turn signal lamp switch the right side of the fuel tank. This ram air duct throws When the turn signal switch is moved to left ’...
  • Page 27 KNOW YOUR TVS RTR 200 Fi4V 4. Pass-by switch HANDLE BAR RIGHT SIDE Press the switch to flash the head lamp. It is used to give signal to vehicles coming from the opposite direction while overtaking other vehicles during day.
  • Page 28 KNOW YOUR TVS RTR 200 Fi4V Head lamp glows for approximately 10 secs. only with Note 50% intensity when it is turned ON while the engine is Before starting, ensure to turn ON the engine cut off in OFF condition.
  • Page 29 FUEL TANK* CAP entering into plastic inlet zone through annular spaces Flush type fuel tank cap (1) is provided in TVS RTR 200 in tank cap. Fi4V. To open the fuel tank cap, lift the protection lid (2),...
  • Page 30 GEAR SHIFT LEVER To change it to the second gear, lift the lever up. TVS RTR 200 Fi4V is equipped with a 5 speed Lifting the lever up repeatedly engages all the gears in succession up to the fifth gear.
  • Page 31 The rear brake pedal is located adjacent to the right STANDS foot rest. To control speed of your vehicle close the TVS RTR 200 Fi4V is equipped with a centre (1) and throttle completely, and gradually press the brake side stand (2). To place the vehicle on the centre pedal down wards.
  • Page 32 KNOW YOUR TVS RTR 200 Fi4V Caution Do not sit on the vehicle when it is parked on the side stand / centre stand, as your full weight would rest on the vehicle's only support. Warning Park the motorcycle safely on a solid ground. On slopes, engage the first gear and park the vehicle in such a way that the front wheel faces uphill.
  • Page 33 Caution It is recommended to use the tool kit in case of any emergency only. It is always advisable to take your vehicle to TVS Motor Company Authorised Distributor or Dealer / Authorised Service Center.
  • Page 34 KNOW YOUR TVS RTR 200 Fi4V Re-install Warning Locate the lugs of the cover frame at the holes Do not remove the tool kit from the vehicle. Always provided on the frame and install the mounting ensure to keep them along with the vehicle.
  • Page 35 DO'S Caution 1. Ensure that no water enters into the unit, by TVS is not responsible for any damage to mobile closing the USB flap properly. phones in the event of fall while charging during 2. Use only mobile phone company's authorized vehicle moving.

  • Page 36: Riding Your Tvs Rtr 200 Fi4V

    RIDING YOUR TVS RTR 200 Fi4V INSPECTION BEFORE RIDING Check the following items before riding. ITEM WHAT TO CHECK FOR Engine cum transmission oil Availability of oil upto the level (page no. 46) Fuel Enough fuel for the planned distance of running Tyres Correct pressure (page no.
  • Page 37 RIDING YOUR TVS RTR 200 Fi4V STARTING THE ENGINE To clear flooding, follow the below procedure. As you turn the ignition switch to the ’ON’ position, 1. Open the throttle fully. the instrument cluster and the warning lights will go 2.
  • Page 38 RIDING YOUR TVS RTR 200 Fi4V Using the transmission STOPPING AND PARKING The transmission is provided to keep the engine to run 1. Close the throttle completely and apply both the smoothly in its normal operating speed range. brakes simultaneously.
  • Page 39 If the condition persists even after adjusting the clutch lever play, immediately have the clutch checked by TVS Motor Company Authorised Distributor or Dealer...
  • Page 40 RIDING YOUR TVS RTR 200 Fi4V / Authorised Service Center. Caution Do not attempt to do any rectification, as fuel lines are Caution normally pressurized upto 3.5 bar and any activity by Never drive the vehicle with the clutch lever pressed.
  • Page 41 RIDING YOUR TVS RTR 200 Fi4V Chain slackness Avoid frequent braking Check and ensure drive chain slackness. Excess Anticipate corners and slopes as well as the traffic slackness leads to higher fuel consumption (refer conditions. Unnecessary and frequent braking page no. 53).

  • Page 42: Maintenance

    Cylinder head, steering components, suspension, chain and wheel components etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Distributor or Dealer / Authorised Service Center.
  • Page 43 MAINTENANCE PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) Item Service Service Remarks Every Every 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months Engine cum transmission oil I&T I&T...
  • Page 44 MAINTENANCE Item Service Service Remarks Every Every 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months Steering smooth operation/play I & A – – –...
  • Page 45 MAINTENANCE Item Service Service Remarks Every Every 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months Brake effectiveness – Brake pedal shaft – Lubricate using TRU4 oil Brake pad wear –...
  • Page 46 RECOMMENDED LUBRICANTS Application Manufacturer Brand Engine cum transmission oil 1200 ml ( TVS Motor Company TVS TRU4 FULLY SYNTHETIC oil during servicing 1400 ml ( (SAE 10W30 API-SL, JASO MA2) during engine overhaul Front fork oil 325 ± 2 cc...
  • Page 47 To check the electrolyte from the vehicle, contact TVS Motor Company level, follow the procedure given below Authorised Distributor or Dealer / Authorised Service 1.
  • Page 48 6. Close and refit the fuse case back to its position. 7. Turn ‘ON’ the ignition lock and check for proper functioning of the electrical systems. lncase the fuse fails again, consult the nearest TVS Motor Company Authorised Distributor or Dealer / Authorised Service Center.
  • Page 49 MAINTENANCE A spark plug with heavy carbon deposits will not Caution produce strong sparks. Hence, only if necessary, Do not use vehicle by shorting the wires without a remove the carbon deposits from the spark plug with fuse. This may result in overheating of electrical / a small wire brush or spark plug cleaning tool.
  • Page 50 The gauge oil level is provided at the 8. If the oil level is below the minimum level, top up right-hand side crankcase cover. with TVS TRU4 FULLY SYNTHETIC oil (SAE 10W 30 upto the maximum level mark. API-SL, JASO MA2) Maximum Do not overfill.
  • Page 51 MAINTENANCE CLUTCH ADJUSTMENT 3. Adjust the clutch cable adjusting nut (1) ‘in’ or ‘out’ to give sufficient play in the clutch lever. Clutch lever free play is one of the most important adjustment which you may need to check in-between 4.
  • Page 52 MAINTENANCE Caution After adjusting free play properly, if there is a clutch slip or there is difficulty in shifting gear, visit your TVS Motor Company Authorised Distributor or Dealer / Authorised Service Center for rectification . SOFT HARD REAR SHOCK ABSORBER...
  • Page 53 3. If the brake fluid level is below the mark or while applying brake if you feel the brake is more spongy Front brake or ineffective due to air entry, contact TVS Motor You can observe a master cylinder (1) on the right side Company Authorised Distributor or Dealer /...
  • Page 54 (4) to or ineffective due to air entry, contact TVS Motor the rear wheel and a high pressure hose (5) Company Authorised Distributor or Dealer / connecting the master cylinder and the caliper.
  • Page 55 If you notice any malfunction in more frequently. Insufficient air pressure in the tyres brake system contact nearest TVS Motor Company not only hasten tyre wear, but also seriously affects Authorised Distributor or Dealer / Authorised Service the stability of the vehicle.
  • Page 56 Tyre puncture Operating the vehicle with excessively worn tyres will TVS RTR 200 Fi4V is fitted with a tubeless tyre on decrease riding stability and can lead to loss of control. both front and rear wheel. lncase of any puncture / tyre...
  • Page 57 (20 ~ 25 mm). pattern on it. Use of a tyre other than the standard will 4. If the slackness is found more contact TVS Motor cause instability. Company Authorised Distributor or Dealer / Authorised Service Center for adjustment.
  • Page 58 MAINTENANCE Caution Lubricate the drive chain after the motorcycle is washed with water or riding in rainy / wet condition. The chain must be serviced more frequently when the vehicle is operated under severe conditions like dusty, muddy, wet, high speed or frequent starting / stopping.
  • Page 59 MAINTENANCE Caution While assembling the caliper assembly ensure that the slot provided in the caliper is properly located to the lug provided in the swing arm assembly. Always make sure that whenever the wheel is removed, axle nut is properly re-tightened to the specified torque and chain play is re checked and adjusted if required.
  • Page 60 5. Place a suitable support at the bottom of the 3. Fill the engine cum transmission oil (TVS TRU4 frame so that both the tyres are off the ground. FULLY SYNTHETIC - SAE 10W30 API-SL, JASO This will ensure better tyre life.
  • Page 61 B) Precautions to be taken for the journey: 14. Any other job as necessary. 1. Ensure engine cum transmission oil and brake 15. Have your vehicle checked at any TVS Motor oil level are up to the level. Company Authorised Distributor or Dealer / 2.

  • Page 62: Service Record Sheet

    SERVICE RECORD SHEET SERVICE RECORD S.No. Description Odometer Job card no. / Date Servicing Dealer’s reading stamp and sign. 1st service between (a) 500 - 750 km or (b) 1 month from the date of purchase, whichever of the two occurs earlier. 2nd service between (a) 2500 - 3000 km or (b) 3 months from the date of purchase,...
  • Page 63 SERVICE RECORD SHEET SERVICE RECORD S.No. Description Odometer Job card no. / Date Servicing Dealer’s reading stamp and sign. 5th service between (a) 11500 - 12000 km or (b) 12 months from the date of purchase, whichever of the two occurs earlier. 6th service between (a) 14500 - 15000 km or (b) 15 months from the date of purchase,...
  • Page 64 SERVICE RECORD SHEET SERVICE RECORD S.No. Description Odometer Job card no. / Date Servicing Dealer’s reading stamp and sign. 9th service between (a) 23500 - 24000 km or (b) 24 months from the date of purchase, whichever of the two occurs earlier. 10th service between (a) 26500 - 27000 km or (b) 27 months from the date of purchase,...

  • Page 65: Technical Specifications

    TECHNICAL SPECIFICATION MANUFACTURER : TVS MOTOR COMPANY LIMITED P.B. No1, Bythahalli, Kadakola post, Mysore - 571 311, India. ENGINE TRANSMISSION Type : 4 stroke, Oil cooled, single Clutch : Wet - multiplate type cylinder OHC, EFI Gear shift pattern : 1 down and 4 up...
  • Page 66 TECHNICAL SPECIFICATION CHASSIS TYRE* Tyre size Overall length : 2050 mm Front 90/90 x 17 Tubeless Overall width : 790 mm Overall height : 1105 mm Rear 130/70 x 17 Tubeless Tyre pressure Seat height : 800 mm Ground clearance : 180 mm Front 1.75 kg/cm²...
  • Page 67 CAPACITIES Fuel tank capacity : 12 litres (including reserve)** Reserve : 2.5 litres Engine cum transmission : TVS TRU4 FULLY SYNTHETIC oil oil grade (SAE 10W30 API-SL, JASO Ma2) Engine cum transmission : 1200 ml (during servicing) oil and capacity...