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Email : customercare@tvsmotor.com Disclaimer : TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank / card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.
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CONTACT AT OUR AREA OFFICES TAMILNADU-1, 3 & 4 KARNATAKA-1, 2 & GOA MAHARASHTRA-3 & CHATTISGARH 1. TVS Motor Company Limited 4. TVS Motor Company Limited 7. TVS Motor Company Limited V Floor, Gee Gee Universal, No. 600, Anand Surya, 2nd Floor, No.
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MADHYA PRADESH-1 & 2 PUNJAB & CHANDIGARH WEST BENGAL 9. TVS Motor Company Limited 12. TVS Motor Company Limited 15. TVS Motor Company Limited No. 211-212, 2nd Floor, 4th Floor, Royal Business Park, Ground Floor & First Floor, Chinar Incube Business Centre, Chandigarh Ambala Highway, 133 A.
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ORISSA & JHARKHAND 17. TVS Motor Company Limited No. 303, 3rd Floor, Creative Plaza, Rasulgarh, Bhubaneshwar - 751 010. Phone : 0674-2580019 Email : AO.Bhubaneshwar@tvsmotor.com NORTH EAST STATES 18. TVS Motor Company Limited 147 , Udayan, Ganesh Guri, Opp. Punjab National Bank, R G B.
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The result: the RTR 160 is the fastest motorcycle with the highest power-to-weight ratio of any sport bike we have ever made. It is the lightest, fastest stopping, quickest lapping TVS bike in history. For the first time TVS Racing‘s Dirt and Road racing technology have been combined to create a racing bike that is Street Legal, but just barely.
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TVS Racing Training School Founded in 2017 , TVS Racing Training School aims at fostering motor sports in India. We believe that all our riders are racers at heart and here, they can unleash that racer and learn the skills under National Champions. And through multiple levels of training, we hope to turn these racing zealots into the podium winners of tomorrow. ...
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When you ride your performance machine, you need to have gear that performs too. That’s why we have TVS Racing Performance Gear – an entire range of riding gear designed to o er you the ultimate riding experience. With utmost safety and extreme comfort, it lets you take on every terrain and any weather.
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OUR RACING HERITAGE IS NOW YOURS TO TAKE FORWARD Your TVS Apache is born of the legacy of TVS Racing 1988/89 2017 1982 2005 - Till date AX 100 2018 Our love of racing TVS Racing wins their TVS Apache RTR...
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Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner’s manual. Accessories shown in the picture may not be a part of standard equipment. Pictures shown in the manual are of TVS Apache RTR 160 with rear disc brake until otherwise specified.
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SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we have provided necessary operating procedure and other information in the owner’s manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all the hazards associated with operating or maintaining the vehicle, you must use your own judgement.
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CONTENTS RUNNING-IN INFORMATION ANTI-LOCK BRAKING SYSTEM SAFE RIDING TIPS KNOW YOUR TVS APACHE RTR 160 RIDING YOUR TVS APACHE RTR 160 MAINTENANCE WARRANTY AND SERVICES SERVICE INFORMATION EXPRESS SERVICE EXPERT ON WHEELS PICKUP AND DROP TECHNICAL SPECIFICATIONS GENERAL INFORMATION XIII...
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Timely performance of the first free service will ensure optimum service life and performance from the engine. Replacing the engine cum transmission oil during first service is most important for better life of engine. Always use TVS TRU4 FULLY SYNTHETIC oil (SAE 10W30 API-SL, JASO MA2) for better performance and life.
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ANTI-LOCK BRAKING SYSTEM Anti-Lock Brake System (ABS) Your motorcycle is fitted with a Single Channel Anti-lock Braking System (ABS) in the front brake system which is designed to prevent skidding and help riders to maintain steering control during emergency-stopping situation in dry or wet roads, loose gravels etc.
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As soon as the actual circumstances arises, the system reacts instantly and adjusts braking force HECU HECU accordingly to achieve optimum braking. Why does brake lever pulsate during brake application? Vehicles fitted with ABS uses the conventional brake system during normal operation. But during hard stop the brake lever feels different, i.e., a rapid pulsation in the brake lever;...
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7 km/h speed or if the ABS lamp is not blinking or glowing at all, then the ABS has The TVS Apache RTR 160 does an automatic self an error and your bike should be taken to any of our...
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Use only the recommended make, type and size of tyre (ABS tuned with tyre specified by the TVS Incase of ABS failure, the braking system will work like Motor Company). a non ABS braking system and provides normal stopping Don’t’s...
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ABS only helps in improving the vehicle control. It is always good to remember not to exceed the physical limits of the vehicle stability. It is rider’s responsibility to ride at a suitable speed, while taking care of conditions and road surface. ABS will not compensate for errors in the judgement or improper brake use in the various situation.
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Riding skill and your mechanical knowledge forms the foundation of safe riding practices. We suggest you to practice riding TVS Apache RTR 160 in a low-traffic condition until you are thoroughly familiar with your vehicle and its controls. Remember practice makes you perfect.
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Posture Cornering When cornering, centrifugal force works in a direction Proper vehicle riding starts with proper posture. perpendicular to the direction in which the vehicle 1. Keep your elbows relaxed and flexible. is moving. Centrifugal force increases in proportion 2. Sit and adjust yourself on seat so that arms and with speed and the radius of the corner.
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Causes for poor braking 3. Approximately 60% braking effect is from front brake. Non-usage of front brake causes poor 1. If the brake shoes / pads or drum / disc are worn braking. out or if there is water or oil on them, sufficient ACCESSORY INSTALLATION AND SAFETY TIPS friction does not develop and brakes do not work well.
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EMISSION CONTROL All the TVS vehicles are tested in the factory for If there is any abnormal jerk, startability issue are felt in optimum fuel efficiency and CO levels. If the vehicle the vehicle or noise due to sudden escape of gas during...
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KNOW YOUR TVS APACHE RTR 160 VEHICLE IDENTIFICATION NUMBER The frame and engine serial numbers are the only means of identifying your vehicle from others of the same model and type. They are also required to assist your Dealer for ordering parts or referring to special information.
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LOCATION OF PARTS - HANDLE BAR Instrument cluster 2. Ignition cum steering lock 3. Master cylinder (front) 4. Engine cut off switch 5. Rear view mirror R 6. Front brake lever Throttle grip 8. Electric starter switch 9. Fuel tank cap 10.
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LOCATION OF PARTS - VEHICLE LEFT SIDE Saree guard 2. Rear wheel axle 3. Rear shockabsorber L 4. Pillion foot rest L 5. Rider foot rest L 6. Side stand Center stand 8. Gear shift lever 9. Front wheel axle 10.
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LOCATION OF PARTS - VEHICLE RIGHT SIDE Disc plate front 2. Cover toner ring 3. Front wheel axle nut 4. Wheel speed sensor front 5. Toner ring front 6. Caliper assembly front Location of spark plug 8. Gauge oil level 9.
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LOCATION OF PARTS - VEHICLE FRONT & REAR FRONT Turn signal lamp front L 2. Head lamp assembly 3. Crash guard 4. Position lamps 5. Turn signal lamp front R REAR Turn signal lamp rear R 2. Reflex reflector 3. Number plate lamp 4.
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CONTROL KEY Your TVS Apache RTR 160 comes with a pair of identical control keys. These keys are to operate ignition cum steering lock, fuel tank cap and cover frame R. IGNITION CUM STEERING LOCK The ignition cum steering lock enables and disables the electrical circuit and steering lock.
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(count down starts). the system. Wait till the messgae ‘GO’ appears on the insturment Immediately contact the nearest TVS Motor cluster’s dial. Company Authorised Main Dealer or Authorised Dealer.
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Low fuel indicator glows continuously when the fuel Low battery indicator glows when the battery charge comes to below minimum safe level. Refill the fuel is too low. Get the battery checked at TVS Motor immediately. Company Authorised Main Dealer / Authorised 3.
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If the battery is disconnected and reconnected during If all the fuel level bars in the cluster are blinking service. You may need to reset the time as explained in contact nearest TVS Motor Company Authorised page No. 23. Main Dealer / Authorised Dealer.
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3 minutes, ODO segments starts blinking which is normal. If you notice the ODO segments are blinking while the vehicle is in move. Contact nearest TVS Motor Company Authorised Main Dealer for rectification.
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Set the meter in ‘HI SPd’ mode to know the maximum speed achieved by any user so far. Minimum time taken recorded so far to reach 60 km/h speed will be displayed when the ignition is turned ‘ON’ and the meter is set in ‘St’ mode. You can reset the Maximum speed recorded so far will be displayed last time taken and record new time.
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ODOMETER / TRIP METER / HIGH SPEED • To reset any of the trip meter while ensuring the display is in ‘TRIP A’ or ‘TRIP B’, press and INDICATOR SHORTEST TIME INDICATOR SETTING hold the Set switch (B) for a few seconds. Every press of the Mode switch (A) changes the 2.
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DIGITAL CLOCK SETTING HANDLE BAR LEFT SIDE Digital clock can be set in ‘ODO’ mode only. Set the 1. Horn switch digital clock time in the following manner: Press the switch ( ) to blow horn. It is used to 1.
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3. Clutch lever Press the lever towards grip to disengage the drive. Use appropriate head lamp beam ‘high / low’ as per the It is used to disengage the clutch while shifting the traffic and road conditions for your safety and to avoid gears.
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HANDLE BAR RIGHT SIDE 2. Engine cut off switch 1. Electric starter switch It is ‘ ‘used to switch off the engine but to keep other DC system active. The ignition circuit is Ensure the transmission is in neutral or else press disabled, preventing the engine from being restarted.
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FUEL TANK Flush type fuel tank cap (1) is provided in TVS Apache Apache RTR 160 is provided with adjustable LH and RH RTR 160. To open the fuel tank cap, lift the protection handles. Contact your TVS Motor Company Authorised lid (2), insert the control key into the lock, turn it in Main Dealer / Authorised Dealer for any such adjustment.
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TVS Motor Company Authorised Main Dealer / Authorised Dealer. Do not smoke while refueling. Do not use cell phones while refueling.
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To change it to the second gear, lift the lever up. Lifting the lever up repeatedly engages all the gears TVS Apache RTR 160 is equipped with a 5 speed in succession up to the fifth gear. constant mesh transmission. Neutral (N) position of the transmission is indicated by the warning light on the speedometer.
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AIR DUCT CATALYTIC CONVERTER The Apache RTR 160 is designed with a air duct The Apache RTR 160 has a dual catalytic converter bellow the fuel tank and just above cylinder head to reduce and to meet the emission norms. Muffler which guides the air towards the cylinder head and temperature near the catalytic converter can go gives additional colling effects to the engine and...
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Do not accelerate while turning. Rear brake pedal position can be set to your convenience. Contact your TVS Motor Company Authorised Main Dealer / Authorised Dealer for setting the brake pedal position. Incase of rear drum brake model, after setting the brake pedal position, adjust the rear brake paly as explained in page No.
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STANDS TVS Apache RTR 160 is equipped with a centre (1) Do not sit on the vehicle when it is parked on the side and side stand (2). To place the vehicle on the centre stand / centre stand, as your full weight would rest on stand, hold the handle bar left grip with left hand and the vehicle’s only support.
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COVER FRAME R To assemble the cover frame back TVS Apache RTR 160 is provided with a lockable cover 1. Locate the lugs of the cover frame at (2) & (3) to frame on the right side for accessing the battery, rear the holes provided in the fuel tank assembly and disc brake fluid reservoir* and seat lock cable.
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It is recommended to use the tool kit in case of any emergency only. It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer / Authorised Dealer. Do not remove the tool kit and first aid kit from the vehicle.
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RIDING YOUR TVS APACHE RTR 160 PRE RIDE INSPECTION Check the following items before riding ITEM WHAT TO CHECK FOR Engine cum transmission oil Availability of oil upto the level (page No. 49) Fuel Enough fuel for the planned distance of running Tyres Correct pressure (page No.
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STARTING THE ENGINE SETTING THE VEHICLE IN MOTION Press the clutch lever and engage first gear by As you turn the ignition switch to the ’ON’ position, pressing the gearshift lever down. the instrument cluster and the warning lights will go through the self-diagnostic cycle.
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Riding on hills/gradients When climbing steep hills, the motorcycle may begin Since the engine and exhaust system becomes very to slow down and show lack of power. At this point hot, make sure to park the vehicle in a place where the rider should shift to a lower gear so that the the pedestrians or children are not likely to touch the engine will again be operating in its normal power...
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Regular checks Petrol mixed with ethanol will have impact on engine Carry out the periodic maintenance checks as components. Contact your TVS Motor Company specified in this manual (refer page No. 41). Authorised Main Dealer / Authorised Dealer for Regular maintenance checks will save fuel ensuring usage.
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Get it replaced at regular intervals as per the maintenance schedule. Clutch Always use TVS TRU4 FULLY SYNTHETIC oil only Increase in engine speed during acceleration and (SAE 10W 30 API-SL, JASO MA2). constant speed running, without increase in vehicle Fuel leak speed indicates clutch slip.
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Check the tyre pressure regularly (weekly) and inflate them to the recommended pressure (refer page No. Please note that the on-road mileage of TVS Apache RTR 57). Never use tyres which are worn out beyond 160 is dependent on several factors like road condition, the permissible limit.
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Fi componetns, cylinder head, steering components, suspension, chain and wheel components etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer / Authorised Dealer.
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PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) Item In free service After free service Service Every Every Remarks km 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months Engine cum transmission oil I&T I&T...
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Item In free service After free service Service Every Every Remarks km 500- 750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months Steering smooth operation/play I &...
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Item In free service After free service Service Every Every Remarks km 500- 750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 months 3 months 6 months 9 months 12 months Brake shoe / pad wear –...
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R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; DR - Drain; L - Lubricate; TI - Tighten; S - Set ** Check for abnormal vehicle jerk / noise while opening the cap / leak. If found any, contact TVS Motor Company Authorised Main Dealer or...
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MANUFACTURER BRAND Engine cum transmission oil 1000 ml (after draining) TVS Motor Company TVS TRU4 FULLY SYNTHETIC oil 1100 ml (after disassembly) (SAE 10W30 API-SL, JASO MA2) Front fork oil 140 ± 2 ml / leg (Gabriel make) IOC / Castrol Teleshockab oil 152 ±...
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2. Check the battery voltage. If the voltage measured battery and the recharging system. is less than 12.4V, charge the battery using TVS Motor Company Limited recommended battery If the motorcycle is to remain unused for a long time (a...
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FUSE REPLACEMENT Good Fuse Blown Fuse The electrical components of your motorcycle are protected by four fuses. Out of which three fuses are housed inside a fuse box and located below the seat assembly (at right side). One fuse is located below the cover frame above the battery.
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4. Turn ‘ON’ the ignition lock and check for proper functioning of electrical and ABS system. lncase if the fuse fails again, consult the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. Do not use vehicle by shorting the wires without a fuse.
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Visually inspect the spark plug gap. The gap should ENGINE CUM TRANSMISSION OIL be 0.6 to 0.7 mm. If the gap is found to be more than Check the engine cum transmission oil level the limit replace the spark plug with a new one. periodically.
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8. If the oil level is below the minimum level, top up services for better life of the clutch plates. with TVS TRU4 FULLY SYNTHETIC oil (SAE 10W The free play of the clutch lever should be 7 to 12 mm...
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After adjusting free play properly, if there is a clutch slip 3. Adjust the clutch cable adjusting nut (1) ‘in’ or or there is difficulty in shifting gear, visit your TVS Motor ‘out’ to give sufficient play in the clutch lever.
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REAR SHOCK ABSORBER TVS Apache RTR 160 is provided with triple rated, 5 step adjustable, monotube inverted gas filled rear shock absorbers to meet different road and load. There are 5 notches for adjusting spring load. SOFT HARD If the spring is adjusted to the minimum notch, then the shock absorber will be softer which is good for light loads.
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(4) and the toner ring (5) to the front wheel. Also TVS Motor Company Authorised Main Dealer / you can observe a high pressure hose connecting Authorised Dealer for topping-up the brake fluid, the master cylinder to the HECU of ABS system air bleeding and other brake related inspections.
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(2) below TVS Motor Company Authorised Main Dealer / the cover frame R, a caliper assembly (3) fitted on the Authorised Dealer for topping-up the brake fluid, rear wheel axle, a disc (4) to the rear wheel and a high air bleeding and other brake related inspections.
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15 ~ 20 mm Lack of maintenance of the brake system increases the risk of accident. If you notice any malfunction in brake system contact nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. Check the brake pedal play periodically. However...
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2. If the measured free play is more than the limit, adjust the nut provided at the rear wheel end to obtain the correct play. 3. Turn the adjuster nut clockwise to reduce the free play or turn it in anti-clockwise direction to increase the free play.
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TYRES* Tyre tread condition Tyre pressure: Operating the vehicle with excessively worn tyres will decrease riding stability and can lead to loss of Check the tyre pressure atleast once in a week if not control. It is recommended to replace the tyre when more frequently.
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Tyre puncture the side walls of the tyres during removal / reassembly. TVS Apache RTR 160 is fitted with a tubeless tyre on both front and rear wheel. lncase of any puncture / tyre damage it is advised to visit nearest tyre manufacturer Dealer or the tyre repair shops who know the repairing methods of tubeless tyre.
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(20 ~ 25 mm). the user must clean the chain with a dry cloth 4. If the slackness is found more contact TVS Motor and apply TRU SPRAY / TRU4 oil as frequently Company Authorised Main Dealer / Authorised as every 500 km for better chain life and smooth Dealer for adjustment.
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4. Place a support below the frame to prevent vehicle from falling and lift the vehicle up. Lubricate the drive chain after the motorcycle is 5. Carefully dislocate the disc from the caliper washed with water or riding in rainy / wet condition. assembly and slide the wheel out.
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REAR WHEEL REMOVAL AND REASSEMBLY - 6. Re-assemble the other parts in the reverse order of removal. DISC TYPE 1. Remove the axle nut (1) along with the washer and partially pull out the axle (2). 2. Take out the caliper assembly by dislocating it While assembling the caliper assembly ensure that the from the disc and the swing arm lug.
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REAR WHEEL REMOVAL AND REASSEMBLY - 6. For locating and reassembling the rear wheel easily, engage the gear. This will arrest the free DRUM TYPE movement of the drum sprocket. 1. Remove the rear brake adjuster nut (1) and disconnect the brake rod. 7 .
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STORAGE PROCEDURES 6. Place a suitable support at the bottom of the frame so that both the tyres are off the ground. For storage of your motorcycle for longer periods of This will ensure better tyre life. over a month and above, we recommend to carry out the following steps: 7 .
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2. Remount the battery after bench charging if required. 2. Recommended spark plug one number. 3. Fill the engine cum transmission TVS TRU4 FULLY 3. Head lamp bulb and turn signal lamp bulb SYNTHETIC (SAE 10W30 API-SL, JASO MA2) oil each one number.
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13. Lubrication of all items mentioned in the periodic maintenance schedule. 14. Intactness of EVAP system hoses and canister. 15. Any other job as necessary. 16. Have your vehicle checked at any TVS Motor Company Authorised Main Dealer / Authorised Dealer.
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TVS Motor Company Limited (‘the Company’) give this warranty with respect to the TVS Apache RTR 160 manufactured by the Company. While the Company has taken every care to maintain quality in the manufacture of the TVS Apache RTR 160, the above said warranty is subject to other terms of warranty: ...
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Authorised Main Dealer / Authorised Dealer the Service Handbook for the concerned vehicle for verification of relevant details. 8. This is the only warranty given by the Company for the TVS Apache RTR 160. No employee, Dealer or other person is authorised to extend or enlarge this warranty.
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List of parts not covered under warranty ITEM WHAT TO CHECK FOR Normal Maintenance operations Engine tune-up, decarbonizing, fuel system cleaning, oil changes, head light focusing, fastener retightening, ignition timing, clutch and brakes as well as other normal adjustments. Wear & tear items Chain, sprockets, clutch and brake linings, fasteners, shims, washers, oil seals, gaskets, O’...
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Others Factors Vehicles on which any warranty service including scheduled paid service is not availed when it falls due (at TVS Motor Company Authorised Main Dealer / Authorised Dealer). Vehicles sold or transferred by original retail purchaser. Vehicles used for racing or any competition or used otherwise than for ordinary personal transportation.
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SERVICE INFORMATION There are twenty one services for TVS Apache RTR 160 during warranty period. Of these, the first five are free services for which labour charges are free. In addition to these five free services, we have a scheme of sixteen pay services.
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EXPRESS SERVICE Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details. Facility available at selected Dealerships only. Terms and conditions apply...
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EXPERT ON WHEELS Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges. Contact your nearest Dealership for details. ...
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PICKUP AND DROP Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges Contact your nearest Dealership for details. ...
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TECHNICAL SPECIFICATIONS MANUFACTURER : TVS MOTOR COMPANY LIMITED P .B. No1, Bythahalli, Kadakola post, Mysore - 571 311, India. ENGINE TRANSMISSION Type : Single cylinder, 4 stroke, fuel Clutch : Wet - multiplate type injection, air cooled, OHC Gear shift pattern...
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CHASSIS TYRE* Overall length : 2085 mm Tyre size Overall width : 730 mm Front : 90/90-17 49P Tubeless Overall height : 1105 mm Rear : 110/80-17 57P Tubeless Seat height : 790 mm Tyre pressure Ground clearance : 180 mm (unladen) Front : 1.75 kg/cm²...
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Spark plug : BOSCH - UR6DE minimum RON 91 Battery type : 12V, 8 Ah Engine cum transmission : TVS TRU4 FULLY SYNTHETIC oil Generator : Fly wheel magneto 12V, 300W oil grade (SAE 10W30 API-SL, JASO MA2) Head lamp...
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GENERAL INFORMATION Dear Customer, It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.
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