Emerson Daniel 3410 Series Instructions For Use, Maintenance And Installation Manual
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Emerson Daniel 3410 Series Instructions For Use, Maintenance And Installation Manual

Gas ultrasonic flow meters
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Download this manual See also: Operating Manual, Installation Manual
Maintenance and Troubleshooting manual
P/N 3-9000-769, Rev HA
June 2019
™
Daniel
3410 Series Gas Ultrasonic Flow
Meters
Models 3414, 3412 and 3411

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  • Page 1 Maintenance and Troubleshooting manual P/N 3-9000-769, Rev HA June 2019 ™ Daniel 3410 Series Gas Ultrasonic Flow Meters Models 3414, 3412 and 3411...
  • Page 3 Email • Customer Service: DanielCST.Support@Emerson.com • Customer Support: Daniel.TechnicalSupport@Emerson.com • Field Lifecycle Services: Tech.Service@Emerson.com • Asia-Pacific: danielap.support@emerson.com • Europe: danielEMA.cst@emerson.com Return Material Authorization (RMA) A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Access and fill in the RMA form for Daniel products clicking on the link below.
  • Page 4 Signal words and symbols Pay special attention to the following signal words, safety alert symbols and statements: Safety alert symbol This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 • Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: https://www.emerson.com/en-us/automation/ daniel. • Save this instruction manual for future reference.
  • Page 6 • Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: https://www.emerson.com/en-us/automation/ daniel. • Read and understand all instructions and operating procedures for this product.
  • Page 7 Notice THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST.
  • Page 8 Warranty and Limitations 1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided.

  • Page 9: Table Of Contents

    3.10 Adquisition Module replacement....................97 Appendix A Conversion factors..................... 103 A.1 Conversion factors per units of measurement................103 A.2 K-Factor and inverse K-Factor....................... 104 Appendix B Engineering drawings....................105 B.1 Daniel 3410 Series Ultrasonic Flow Meter Drawings..............105 Maintenance and Troubleshooting manual...
  • Page 10 Contents Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Gas Ultrasonic Flow Meters...

  • Page 11: Chapter 1 Maintenance

    Maintenance and Troubleshooting manual Maintenance P/N 3-9000-769 June 2019 Maintenance Precautions for meter maintenance This section includes discussion of the maintenance of Daniel 3410 Series Ultrasonic Meters. For reference, you may download the Daniel MeterLink Quick Start Manual from: http:// www.emerson.com/en-us/catalog/measurement-instrumentation/daniel-meterlink CAUTION SURFACE TEMPERATURE HAZARD The meter body and piping may be extremely hot or cold.

  • Page 12: Field Hydrostatic Pressure Testing Procedures

    Daniel 3410 Series Ultrasonic Gas Flow Meters are supplied with T-Slot transducer assemblies which are extractable while the line is pressurized. T-200 transducer is also available for Daniel 3410 Series Ultrasonic Gas Flow Meters. With full-metal structure, field hydrostatic pressure test can be done with T-200 transducer in place.
  • Page 13 Maintenance and Troubleshooting manual Maintenance P/N 3-9000-769 June 2019 1.2.1 T-Slot Transducer assembly and mount Figure 1-1: T-slot transducer mount and holder A. Transducer mount B. Captive screws C. T-slot transducer holder D. Cable nut E. Chordset Procedure 1. Slowly vent all line pressure on the 3410 Series Gas Ultrasonic Meter to atmosphere. 2.

  • Page 14: Routine Maintenance

    Maintenance Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 antiseize compound to the outer threads of the transducer holders before installing them into the mounts. 1.2.2 T-200 transducer assembly Figure 1-2: T-200 transducer assembly Procedure 1. Leave T-200 transducers installed on the 3410 Series Gas Ultrasonic Meter while the line is pressurized.
  • Page 15 Maintenance and Troubleshooting manual Maintenance P/N 3-9000-769 June 2019 and click Maintenance Logs and Reports. Daniel MeterLink displays the Maintenance Logs and Reports dialog box. Choose the time duration, log format and collection rate for the output file and click the Start button. You can open the file immediately after it is generated or view it at a later time.
  • Page 16 Maintenance Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 1-4: Trend log collection This is important since many diagnostics change slowly over time. Trending the maintenance logs helps identify these changes and makes problems much more obvious than merely viewing a single inspection report. The Trending feature is integral to Daniel MeterLink which allows all important parameters to be trended.
  • Page 17 Maintenance and Troubleshooting manual Maintenance P/N 3-9000-769 June 2019 Figure 1-5: Archive log collection parameters The logs may be collected in a single file or you can choose to collect one type of log. Each of the Meter Archive logs include the Meter Configuration file. Maintenance and Troubleshooting manual...
  • Page 18 Maintenance Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 1.3.2 Pipeline cleaning maintenance WARNING BURST HAZARD Before pipeline cleaning and maintenance ("pigging operations"), remove straightening vanes or flow conditioners. Failure to do so may cause excessive pressure in the meter system, resulting in serious injury/death or equipment damage.
  • Page 19 Maintenance and Troubleshooting manual Maintenance P/N 3-9000-769 June 2019 2. Movement of components that should be rigid. 3. Excessive noise due to vibration could be sign of a loose component. Inspection should be more frequent in systems with a large amount of vibration. Maintenance and Troubleshooting manual...
  • Page 20 Maintenance Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Gas Ultrasonic Flow Meters...

  • Page 21: Chapter 2 Troubleshooting

    Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 Troubleshooting Meter status alarms Run Daniel MeterLink and open the Meter Monitor (Summary) view to perform a diagnostics health check. Figure 2-1: Meter Monitor status alarms If the meter is measuring flow and operating within the calibration parameters the Meter Status LED is green.
  • Page 22 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 2.1.1 Check status Click the Check Status button if any of the LEDs are yellow or red to see more specific information causing the status alarm. Some alarms do not require an acknowledge and will clear automatically when the alarm condition goes away.
  • Page 23 Field I/O alarm Reports various field I/O devices that are in alarm. Click the Check Status button for more details on specific alarms. The field is grayed out if the Daniel 3410 Series Ultrasonic Gas Flow Meter does not support this alarm.

  • Page 24: Troubleshooting The Meter

    Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 This manual may be downloaded from the following location: https://www.emerson.com/ documents/automation/user-s-manual-en-104978.pdf For troubleshooting communications with AMS Device Manager, refer to the help documentation and support at the following web site: https://www.emerson.com/en-us/...
  • Page 25 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 Table 2-1: Troubleshooting (continued) Error Recommended action(s) Chord failure • Chord is hard failed (Model 3414 - Chord A, Chord B, Chord C or Chord D; Model 3412 - Chord A or Chord B; or 3411 Chord A) and meter is unable to obtain measurement data from this pair of transducers.
  • Page 26 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Table 2-1: Troubleshooting (continued) Error Recommended action(s) Communication line connected to the flow • Check for loose connections at the flow computer but no signal is received meter and the flow computer. •...
  • Page 27 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 Table 2-1: Troubleshooting (continued) Error Recommended action(s) Communication issues due to blocked network • Blocked network ports on the computer ports running Daniel MeterLink or on a company LAN can prevent connections to the meter or prevent certain features from working.
  • Page 28 Daniel MeterLink program are correctly set. • Check RS-485 or RS-232 communication LEDs. Cannot communicate with Field Communicator • Refer to the Emerson 475 Field Communication User’s Manual, Rev D. This manual may be downloaded from the following location: http:// www.fieldcommunicator.com Note...
  • Page 29 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 Table 2-1: Troubleshooting (continued) Error Recommended action(s) Connect to multiple meters via Ethernet when • Configure each meter with a unique user- they are on the same LAN specified IP address (following the initial communication quick start instructions (the 3414 Installation Manual, Section 3.5...
  • Page 30 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Table 2-1: Troubleshooting (continued) Error Recommended action(s) Configuration lost • The meter configuration has reset to default values and the meter is not configured correctly to measure flow and the meter has performed a Cold Start.
  • Page 31 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 Table 2-1: Troubleshooting (continued) Error Recommended action(s) Flow pressure is outside the alarm limits • Startup Issues: — Verify that there is voltage to the pressure sensor from either the meter's power supply board or from an external power supply.
  • Page 32 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Table 2-1: Troubleshooting (continued) Error Recommended action(s) Flow temperature is outside the alarm limits • Startup Issues: — Verify that there is voltage to the temperature sensor from either the meter's power supply board or from an external power supply.
  • Page 33 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 Table 2-1: Troubleshooting (continued) Error Recommended action(s) Program download failed during firmware • If the meter power fails during a firmware upgrade upgrade process, perform a backup upgrade in an attempt to connect to the meter and download the program again.
  • Page 34 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Table 2-1: Troubleshooting (continued) Error Recommended action(s) saved configuration files are typically stored in C:\Ultrasonic Data folder. — Restart the meter to install the firmware. Daniel MeterLink prompts you with a message that it must disconnect from the meter.
  • Page 35 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 Table 2-1: Troubleshooting (continued) Error Recommended action(s) Power Failure • Meter has had power removed for a period of time or the meter restarted itself such as after a firmware upgrade. The Audit log in the meter indicates the power fail time.
  • Page 36 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 2-4: Meter Monitor (Summary) view Run Daniel MeterLink and open the Meter Monitor (Detailed) view to perform a diagnostics health check and or adjust parameters for your site requirements. If you wish to use the Monitor (Detailed) dialog as the default view, click the checkbox in the lower portion of the dialog box.
  • Page 37 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 • Gain/Performance Bar Graph - provides either a visual comparison of the average of the upstream and downstream gains for each chord or a visual comparison of the average of the upstream and downstream performance for each chord. •...
  • Page 38 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) Meter Monitor (Detailed) view • Flow Profile • Flow profile velocity for meters with four Chordal paths - Chords A and D shown on the Bar graph should be of equal lengths and at 5 ft/s should be 0.89...
  • Page 39 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) • If a chord is hard failed, the Check Status LED will change from green to red. The issue may be the transducer pair for the failed chord or the transducer cabling.
  • Page 40 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) transducer face, or path length configured incorrectly). • Adjust SSMin or SSMax only if other checks pass (consult a Daniel Service representative before making these adjustments).
  • Page 41 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) MeterLink Tools Menu • Frequency output • Run the Frequency Outputs test • If the output reads zero, you may require a pull up resistor 1.2kOHM, 0.5W.
  • Page 42 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) Meter Electronics • Acquisition Module • Check firmware revision communications error and upgrade if necessary ™ using Daniel MeterLink Tools → Program Download.
  • Page 43 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) MeterLink Logs/ Reports Menu • Power failure • If this was a known power fail or restart of the meter just acknowledge this alarm on the Status Summary page.
  • Page 44 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) External ground wiring • Transmitter Electronics • Inspect ground lug wiring Enclosure ground lug and make sure the wiring is tightly secured. Conduit seals •...

  • Page 45: Troubleshoot Maintenance Log Files And Trend Files

    Verify the Comms Address and Baud rate are correct in the Meter Directory record. For additional information on wiring and configuring the meter for the various communication options refer to the Daniel 3410 Series Gas Ultrasonic Flow Meters Installation Manual (P/N 3-9000-759, Section 3.5).
  • Page 46 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 ® ® 2.3.2 Microsoft Excel Log/Export options are not available ® ® In order for the Excel log/export options to be available, Excel 2000 or later must be ® installed on the machine and at least one printer must be installed under Windows .
  • Page 47 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 ® Figure 2-6: Excel 2007 Tools Menu 2. The Security dialog appears. Select the Trusted Sources tab. 3. Click the Trust access to Visual Basic Project radio button and click OK to apply your selections.
  • Page 48 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 ® Figure 2-7: Excel 2007 Trusted Access Setting ® a) To enable Excel 2007 to work with Daniel MeterLink, customize the Ribbon to include the Developer tab. ® Figure 2-8: Excel 2007 Tools Menu 4.
  • Page 49 Maintenance and Troubleshooting manual Troubleshooting P/N 3-9000-769 June 2019 ® Figure 2-9: Excel 2007 Developer tab - Macro Security 5. Select Macro Settings from the left panel, then click the Enable all macros (not recommended; potentially dangerous code can run) radio button. 6.
  • Page 50 Troubleshooting Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Gas Ultrasonic Flow Meters...

  • Page 51: Chapter 3 Meter Repairs

    P/N 3-9000-769 June 2019 Meter repairs Precautions prior to repairs This section includes discussion of the maintenance of Daniel 3410 Series Ultrasonic Meters. For reference, you may download the Daniel MeterLink Quick Start Manual from: http://www.emerson.com/en-us/catalog/flow/daniel-meterlink. CAUTION SURFACE TEMPERATURE HAZARD The meter body and piping may be extremely hot or cold.
  • Page 52 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 WARNING CRUSHING HAZARD Do not remove flange stabilizers. Attempting to do so may allow the meter to roll, resulting in serious injury or equipment damage. A. Flange stabilizers WARNING FLUID CONTENTS MAY BE UNDER PRESSURE When the meter is under pressure, DO NOT attempt to remove or adjust the transducer holder.

  • Page 53: Field Hydrostatic Pressure Testing Procedures

    Field hydrostatic pressure testing procedures The Daniel 3410 Series Ultrasonic Gas Flow Meter are supplied with T-Slot transducer assemblies which are extractable with or without line pressurize. T-Slot transducer assemblies are available on 4-inch and larger meters for Daniel 3410 Series Ultrasonic Gas Flow Meters.
  • Page 54 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 3.2.1 T-Slot Transducer assembly and mount Figure 3-1: T-slot transducer mount and holder A. Transducer mount B. Captive screws C. T-slot transducer holder D. Cable nut E. Chordset Procedure 1. Slowly vent all line pressure on the 3410 Series Gas Ultrasonic Meter to atmosphere. 2.

  • Page 55: T-Slot Transducer Removal And Installation Procedures

    Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 antiseize compound to the outer threads of the transducer holders before installing them into the mounts. 3.2.2 T-200 transducer assembly Figure 3-2: T-200 transducer assembly Procedure 1. Leave T-200 transducers installed on the 3410 Series Gas Ultrasonic Meter while the line is pressurized.
  • Page 56 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Table 3-1: Temperature ranges for transducers, mounts and holders Transducer type Temperature range Mount and holder type T-11 -20 °C to +100 °C (-4 °F to 212 Standard mounts/Holders, °F) NBR O-ring Inconel mounts/ 316L Holders, NBR O-ring Inconel Mounts/...
  • Page 57 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 Figure 3-3: J-Mount transducer assembly A. Transducer cable (max. length 15 ft.) B. Transducer cable nut and chordset C. Mount D. Transducer assembly, stalk and holder Figure 3-4: J-Mount transducer disassembly A.
  • Page 58 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 3.3.2 T-Slot transducer removal without extractor tool This procedure requires venting the line pressure prior to removing the transducer(s). Before removing and installing transducer(s), connect to the meter using Daniel MeterLink and collect and save a Maintenance Log.
  • Page 59 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 Procedure 1. Blow the line down according to the site standard operating procedures. 2. Ensure that the line pressure is down to atmospheric pressure prior to disassembly. 3. Disconnect transducer cabling and chordset from the transducer assembly by turning the cable nut counter-clock wise.
  • Page 60 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-5: T-21 and T-22 transducer assembly A. Transducer cable (max. length 15 ft.) B. Transducer cable nut and chordset C. Transformer retainer (Standard P/N 1-360-01-958 or High Temperature P/N 1-360-01-978) D.
  • Page 61 T-Slot transducer installation procedure Procedure 1. Ensure that the Daniel 3410 Series Ultrasonic Gas Flow Meter transducer port, mount, and T-Slot transducer holder assembly are clean and free of debris. 2. Apply a small amount of Molykote 111 to the female contacts on the transducer.
  • Page 62 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 6. Apply a small amount of nickel anti-seize (N.A.S.) compound (P/N 2-9-9960-134) to the outer threads of the transducer holder (see Figure 3-6). 7. Carefully install the transducer holder assembly into the transducer mount. Make sure the threads of the holder and mount are correctly aligned.
  • Page 63 12. Check that the Daniel 3410 Series Ultrasonic Gas Flow Meter is pressure tight. a) Pressurize the meter to line pressure. b) Check for leaks around all mounts and transducer holders, which were removed, using soapy water or other recognized leak detector.
  • Page 64 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Note Do not over tighten the retainer. 7. Plug the keyed chordset into the transformer assembly. 8. Thread the cable nut onto the transducer retainer. Ensure the cable nut threads are aligned correctly and hand-tighten.

  • Page 65: T-Slot Transducer Holder Removal And Installation

    Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 Chord “L” Dimension Calculation The chord “L” dimension is calculated from the meter housing length as well as the transducer pair lengths, mount lengths, holder lengths, and stalk lengths as shown in Equation 3-1.
  • Page 66 Remove the transducer holder without the extractor tool Daniel 3410 Series Ultrasonic Gas Flow Meters utilize transducer holders that contain the transducer assemblies and act as the pressure barrier between the transducers and the fluid. Under normal maintenance such as transducer replacement, the transducer holders do not need to be removed.
  • Page 67 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 Procedure 1. Blow the line down according to the site standard operating procedures. 2. Ensure that the line pressure is down to atmospheric pressure prior to disassembly. 3. Disconnect the transducer cable nut. Pull the chordset from the transducer assembly.
  • Page 68 Install the transducer holder without the extractor tool Procedure 1. Ensure that the Daniel 3410 Series Ultrasonic Gas Flow Meter transducer port, mount, and T-Slot transducer holder assembly are clean and free of debris. 2. Insert the transducer (parts are keyed and can only be assembled one way) into the stalk or into the new transducer holder if no stalk is required.
  • Page 69 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 NOTICE Ensure that the transducers identified as belonging to end 1 are installed on end 1 (A1, B1, C1 or D1) of the meter holder and those identified as belonging to end 2 (A2, B2, C2 or D2) are installed on end 2 of the meter housing.
  • Page 70 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-11: T-Slot transducer holder removal A. Base enclosure transducer cable glands B. Cable ties (two locations) C. 3410 Series Ultrasonic Meter transducer port D. Transducer mount and transducer chordset 10.

  • Page 71: Transducer Assembly Removal And Installation

    Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 T-200 transducer assembly removal and installation WARNING CONTENTS MAY BE HAZARDOUS The meter must be fully depressurized and drained before attempting to remove the T-200 transducer assembly. If gas or fluid begins to leak, stop immediately and reinstall the transducer assembly.
  • Page 72 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 3.5.1 T-200 transducer assembly removal This procedure is for removing a T-200 transducer assembly from a meter body. Figure 3-13: T-200 transducer assembly installed in a meter body Procedure 1. Blow the line down according to the site standard operating procedures. 2.
  • Page 73 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 3.5.2 T-200 transducer assembly installation This procedure is for installing a T-200 transducer assembly on a meter body. Procedure 1. Check the label marked on the stalk or the serial number on the stalk assembly to match the intended port number on the meter body.

  • Page 74: Transducer Capsule Assembly Removal And Installation

    Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 These values must be downloaded to the appropriate meter data points (AvgDlyA... AvgDlyD, DltDlyA... DltDlyD). 2. Update the chord lengths “L” of the transducers. The lengths of transducer assembly and individual components, including housing, spacer and stalk, are included on the calibration sheet and are etched on the transducer housings, spacers and stalks.
  • Page 75 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 3.6.1 T-200 transducer capsule assembly removal This procedure is for removing a transducer capsule assembly from a T-200 transducer assembly installed in a meter body. The line can be pressurized or at atmospheric pressure. Procedure 1.
  • Page 76 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Table 3-3: T-200 transducer stalk assembly configuration and capsule setting (continued) Stalk assembly configuration Smart capsule setting Figure 3-15: T-200 transducer capsule setting Gas Ultrasonic Flow Meters...
  • Page 77 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 Figure 3-16: T-200 transducer stalk assembly configuration 3. Ensure that the setting of the transducer capsule assembly matches the stalk assembly configuration (see Table 3-3). The setting of a transducer capsule assembly is indicated by the number next to the slot where the tap is located (see Figure 3-15), i.e.
  • Page 78 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-17: Length verification of T-200 transducer capsule assembly 8. Make sure that the indicator ring on the transducer capsule assembly is flush with the end of the transducer stalk (see Figure 3-17) to ensure the capsule is set to the correct length.

  • Page 79: Transducer Housing Removal And Installation

    Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 T-200 transducer housing removal and installation WARNING CONTENTS MAY BE HAZARDOUS The meter must be fully depressurized and drained before attempting to remove the T-200 transducer assembly. If gas or fluid begins to leak, stop immediately and reinstall the transducer assembly.
  • Page 80 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 5. Hold the transducer stalk vertically with the transducer housing facing up. 6. Place the housing removal tool on the top of the transducer housing. 7. Press the tool down while using a flat-head screw driver to release the retaining ring (see Figure 3-18).

  • Page 81: Transducer Cable Removal And Installation

    Transducer cable removal and installation Daniel 3410 Series Ultrasonic Gas Flow Meters have blue transducer cables and a transducer cable nut that threads directly into the back of the transducer holder. The cables use plastic glands that are installed on the meter’s Base Enclosure.
  • Page 82 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-19: Daniel 3410 Series Ultrasonic Gas Flow Meter transducer cables and ports A. Base enclosure transducer cable glands B. Cable ties (two locations) C. 3410 Series Ultrasonic Meter transducer port D.
  • Page 83 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 5. Remove the two bolts holding the Base Enclosure cover to the Transmitter Electronics Enclosure using a 6mm Allen wrench. 6. Lift the Transmitter Electronics Enclosure from the Base Enclosure. It may be necessary to remove the ground lug wire and loosen the conduit connections prior to removal.
  • Page 84 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-20: Model 3414 Ultrasonic Meter Acquisition Module wiring 6. Only connect wires for Chords A1, A2, B1 and B2 for 3412 meter applications or A1 and A2 for 3411 meter applications. The relative position of the contacts is shown on the Acquisition Module label adjacent to the terminal block.
  • Page 85 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 16. Place the Transmitter Electronics Enclosure onto the Base Enclosure. Rotate the Transmitter Electronics Enclosure until the mounting holes are correctly aligned with the holes in the Base Enclosure. 17. Install the two hex head bolts with a 6 mm Allen wrench to secure the Transmitter Electronics Enclosure to the Base Enclosure.
  • Page 86 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-22: Base Enclosure security seals A. Transmitter Electronics Enclosure B. Security wire seals C. Transmitter Electronics endcap security latch D. Base Enclosure 23. If required, install a security seal wire (maximum wire diameter 0.09 inch; 2.3mm) on the Transducer Cable Connector to the Transducer Cable Nut by rotating the Transducer Cable Nut clockwise;...

  • Page 87: Replace The Meter Electronics

    I.S. Barrier Board (P/N 360-03-004) • Power Supply (P/N 360-03-003) • Backplane Board (P/N 360-03-007) The Daniel 3410 Series Gas Ultrasonic Flow Meter Base Enclosure consists of the following: • Acquisition Module (P/N 1-360-03-008) • Acquisition Cable (P/N 360-01-595) Should the Daniel 3410 Series Ultrasonic Gas Flow Meter require disassembly in the field (i.e., check boards, change switch settings, or replace boards), to prevent electrostatic...
  • Page 88 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-24: 3410 Series electronics A. Terminal end of Transmitter Electronics Enclosure B. Backplane board location C. End cap security latch D. Base enclosure with Acquisition Module 3.9.1 Replace the CPU Module or Optional I/O Module Procedure 1.
  • Page 89 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 Figure 3-25: CPU or I/O Module replacement A. Terminal end of Transmitter Electronics Enclosure B. CPU Module C. Optional I/O Module D. Power Supply board E. Fuse F. Internal chassis ground Figure 3-26: CPU or I/O Module replacement A.CPU Module Type 2 - side label B.
  • Page 90 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 5. Insert the new CPU Module or I/O Module into the enclosure and firmly push until the board is fully seated into the Backplane Board connectors and the lock is engaged.
  • Page 91 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 2. Disconnect the Transmitter Electronics Enclosure security seals (see Figure 3-21), loosen the end cap security latch (requires a 3 mm Allen wrench) on the terminal end of the enclosure (see Figure 3-24) and remove the end cap.
  • Page 92 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-28: Backplane board replacement A. Non-terminal end of Transmitter Electronics Enclosure B. Power Supply board C. I.S. Barrier board (inside the Guide Plate) D. Acquisition cable E. Backplane board 6.
  • Page 93 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 NOTICE Ensure the terminal blocks are aligned with the Guide Plate openings. 13. Recheck the connections, wiring and switch settings before replacing the end caps. 14. If replacing other electronics, continue with the following sections before replacing the end caps and sealing the enclosure.
  • Page 94 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-29: I.S. Barrier board replacement A. Non-terminal end of Transmitter Electronics Enclosure B. Power Supply board C. I.S. Barrier board (inside the Guide Plate) D. Acquisition cable E. Backplane board 6.
  • Page 95 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 14. If you are not replacing other electronics, replace the end caps and security latches (3 mm Allen wrench required). If required, install the security seal wire into and through one of the two holes in the end cap. Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut (maximum wire diameter .078 inch;...
  • Page 96 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-31: Power Supply board replacement A. Non-terminal end of Transmitter Electronics Enclosure B. Power Supply board C. I.S. Barrier board (inside the Guide Plate) D. Acquisition cable E. Backplane board 5.

  • Page 97: Adquisition Module Replacement

    Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 12. If you are not replacing other electronics, replace the Transmitter Electronics Enclosure end caps, install the end cap security latches (3 mm Allen wrench required). If required, install the security seal wire into and through one of the two holes in the end cap.
  • Page 98 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-32: Conduit removal A. Transmitter electronics enclosure B. Conduit nuts 3. If the meter is equipped with security seals, remove the seals from the bolts on the Base Enclosure. Figure 3-33: Transmitter Electronics Enclosure and Base Enclosure security seal removal A.
  • Page 99 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 Figure 3-34: Transmitter Electronics Enclosure removal A. Transmitter electronics enclosure B. Base enclosure bolts C. Base enclosure 5. Use a 3 mm flat head screw driver and disconnect the Acquisition cable terminal block and the transducer wire terminal blocks from the Acquisition Module inside of the Base enclosure.
  • Page 100 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-35: Acquisition Module cable and transducer wiring A. Base Enclosure gasket B. Acquisition cable C. Acquisition wiring terminal blocks D. Acquisition Module NOTICE Ensure that the transducers identified as belonging to end 1 are installed on end 1 (A1, B1, C1 or D1) of the meter holder and those identified as belonging to end 2 (A2, B2, C2 or D2) are installed on end 2 of the meter housing.
  • Page 101 Maintenance and Troubleshooting manual Meter repairs P/N 3-9000-769 June 2019 Figure 3-36: Base Enclosure wire seal installation A. Base Enclosure cover B. Security wire seals (optional) 13. Position the wire to prevent counterclockwise rotation of the screws when the seal wire is taut.
  • Page 102 Meter repairs Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 Figure 3-37: Base Enclosure security seals A. Transmitter Electronics Enclosure B. Security wire seals (optional) C. Transmitter Electronics endcap security latch D. Base Enclosure 15. Cut wire ends to remove excess wire. 16.

  • Page 103: Appendix A Conversion Factors

    Conversion factors Conversion factors per units of measurement The following table includes conversion factors for many of the Metric and U.S. Customary units of measure used with Daniel 3410 Series Ultrasonic Gas Flow Meters and Daniel ™ MeterLink Table A-1: Conversion factors per units of measurement...

  • Page 104: K-Factor And Inverse K-Factor

    Conversion factors Maintenance and Troubleshooting manual June 2019 P/N 3-9000-769 K-Factor and inverse K-Factor FreqQ Equation A-1: Frequency volumetric flow rate K-Factor KFactor = FullScale (MaxFreq)3600siℎr (MaxFreq)(3600siℎr) Equation A-2: Frequency volumetric flow rate inverse K-Factor InvKFactor = FreqQ FullScale where KFactor = frequency “K-Factor”...

  • Page 105: Appendix B Engineering Drawings

    Engineering drawings P/N 3-9000-769 June 2019 Engineering drawings Daniel 3410 Series Ultrasonic Flow Meter Drawings This appendix contains the following engineering drawing(s) for the ultrasonic meter: DMC-005324 Daniel 3410 Series Gas Ultrasonic Flow Meter System Wiring Diagram Maintenance and Troubleshooting manual...
  • Page 110 Daniel Measurement and Control, Inc. ("Daniel") is an Emerson Automation Solutions business unit. The Daniel name and logo are trademarks of Daniel Industries, Inc. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other trademarks are the property of their respective...

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