Summary of Contents for Emerson Daniel 3410 Series
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Retrofit Instructions P/N 3-9000-786, Rev B August 2017 ™ Daniel Gas Ultrasonic 3410 Series Electronics...
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+44 (0)1786.433400 +44 (0)1786.433401 Middle East Africa (Dubai, UAE) +971 4 8118100 +971 4 8865465 Daniel Measurement and Control, Inc. (Headquarters) 11100 Brittmoore Park Drive Houston, TX 77041 USA http://www.emerson.com/en-us Email • Customer Service: Daniel.SystemSales@Emerson.com • Customer Support: Daniel.SystemSales@Emerson.com •...
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Signal words and symbols Pay special attention to the following signal words, safety alert symbols and statements: Safety alert symbol This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: http://www.emerson.com/en-us/automation/daniel. • Save this instruction manual for future reference.
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Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: http://www.emerson.com/en-us/automation/daniel • Read and understand all instructions and operating procedures for this product.
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Notice THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST.
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Warranty and Limitations 1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided.
Contents Contents Part I Plan Chapter 1 Introduction ........................3 General ............................3 Chapter 2 Before you begin ......................5 Tools required ..........................5 Chapter 3 Before removing the Electronics ..................7 Before removing the Mark III Electronics ..................7 Chapter 4 Removing Mark III Electronics ..................13 Removing Mark III Electronics ....................13 Part II Install Chapter 5...
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Contents Appendix B Summary table of communications/output settings .............61 Appendix C 3410 Communication and Output settings ..............65 3410 Wiring and I/O ......................... 65 Ethernet cable to PC communication ..................70 Input and output connections ....................71 Serial communications ......................74 Analog input settings ........................
Plan Part I Plan Chapters covered in this part: • Introduction • Before you begin • Before removing the Electronics • Removing Mark III Electronics Daniel ™ Gas Ultrasonic 3410 Series Electronics...
Introduction General Welcome to the Daniel 3410 Series Ultrasonic Retrofit Instruction Manual. This manual has been designed to provide you with a step-by-step set of instructions for retrofitting a meter with Mark III electronics to the new 3410 Series electronics.
Before you begin Before you begin This section shows all of the parts and tools required to perform the upgrade. Ensure that all of these items are available before taking the meter out of service. Tools required Figure 2-1: Required tools 1/8"...
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3410 Series electronics. Always use the latest version of Daniel ™ MeterLink . Upgrades to the latest version are available at: http://www.emerson.com/en-us/automation/daniel Retrofit Instructions...
Before removing the Electronics Before removing the Electronics Procedure before removing the Mark III Electronics ™ Before removing power from the meter being retrofitted, use the Daniel MeterLink software to connect to the meter. ™ Use the Edit/Compare Configuration screen in Daniel MeterLink to read the configuration from the meter and save it to a file on your computer.
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Before removing the Electronics Figure 3-1: Accessing Modbus ID for Ports A and B Based on the information contained in the connection properties window, enter the values for the following parameters in the Summary Table of Communication/ Output Settings in Appendix B: Port A and B: Modbus ID = _____(enter Comms Address).
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Before removing the Electronics Figure 3-2: Remove end caps from the upper electronics enclosure Figure 3-3: 3400 Electronics Assembly board layout Daniel ™ Gas Ultrasonic 3410 Series Electronics...
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Before removing the Electronics Figure 3-4: 3410 Retrofit electronics assembly A. End cap and security screw B. O-ring C. Desiccant packet D. CPU Module E. Optional RS-232 I/O Module F. Optional RS-485 I/O Module G. Blanking cover H. Guide plate M20 reducer Ground lug - external K.
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Before removing the Electronics Remove the Mark III electronics CPU board, the HART Option Board, and the Field Termination Board from the enclosure. Fill out the Summary Table of Communication/Output Settings in Appendix B based on the Field Connection Board wire terminations and/or switch settings of the CPU board and Option Board, if installed.
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Before removing the Electronics Figure 3-6: Mark III CPU Board with I.S. Barrier Board piggy-backed on CPU Board Retrofit Instructions...
Removing Mark III Electronics Removing Mark III Electronics Procedure to remove the Mark III Electronics Having obtained all the information related to the set-up of the 3400 Series electronics configuration and communications, all the components related to the electronics can now be physically removed from the meter. Unscrew all wiring from the Field Termination Board.
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Removing Mark III Electronics Figure 4-2: Remove bolts from base enclosure cover Remove the upper electronics housing from the base enclosure. a. Remove the Acquisition cable, which comes down from the upper electronics to the Acquisition module in the base enclosure. NOTICE Figure 4-3 shows the Acquisition module for the 3400 Series electronics.
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Removing Mark III Electronics Figure 4-3: Remove the Acquisition cable Remove all the screws that hold the transducer wires in the terminal blocks that attach the transducers to the Acquisition module. a. Remove the screws from the ends of the two connectors. b.
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Removing Mark III Electronics Figure 4-4: Remove old RTV Remove the base enclosure from the meter body. If RTV silicone adhesive/sealant was used to seal the base enclosure to the meter body, remove the adhesive/sealant so the 3410 base enclosure will have a clean mounting surface.
Installing the 3410 Series Electronics Installing the 3410 Series Electronics Procedure to install the 3410 Series Electronics Remove the 3410 components from the packaging. a. Use the 6 mm Allen wrench to remove the two screws from the base enclosure cover.
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Installing the 3410 Series Electronics Figure 5-2: Remove acquisition cable and module Unscrew the remaining two mounting screws from the acquisition module in the base enclosure and remove the acquisition board. Place an insulating gasket on the meter body where the electronics will be mounted (see gasket in Figure 3-4).
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Installing the 3410 Series Electronics Figure 5-4: Insert 1/4" bolts Fill up the base enclosure wells with RTV adhesive/sealant around and over the four ¼" bolts. This will ensure a water-tight seal. Any excess sealant can be removed by using a scraper to leave the sealant flush with the top of the well.
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Installing the 3410 Series Electronics Figure 5-6: Acquisition Module attachment screws Figure 5-7: Acquisition Module wiring Route the transducer cables through the cable glands with the correct label number (i.e. A1) which matches the label on the transducer cable. Retrofit Instructions...
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Installing the 3410 Series Electronics Figure 5-8: Base enclosure cable glands installation Judge the proper length and cut off the excess. Strip the outer insulation, outer shield, and inner insulation using a utility knife, refer to Figure 5-7 for proper lengths. Verify that insulation of individual wires was not cut while removing outer layers.
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Installing the 3410 Series Electronics Verify the cable lengths are still an appropriate length and if necessary, cut the transducer cables to the correct length with allowance for the wiring terminations and connector placement. Ensure that the contacts clamp on the bare wires and not on the wire insulation when the wires are being terminated on the connector.
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Installing the 3410 Series Electronics Figure 5-12: Re-oriented and secured transducer cables Reconnect the acquisition cable connector to the acquisition module and secure the cable connector by tightening the two screws. Install the cable clamp on the Acquisition cable and secure it with the final mounting screw for the Acquisition module.
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Installing the 3410 Series Electronics Figure 5-13: Installing the Acquisition Module cable clamp A. Acquisition cable connector B. Acquisition cable C. Cable clamp and screw Wrap the excess cable around the Acquisition Module and place the electronics housing into position on the base enclosure. Ensure the O-ring on the base of the upper enclosure is properly seated.
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Installing the 3410 Series Electronics Figure 5-14: Bolt the upper enclosure to base enclosure Remove the end cap next to the conduit entries from the upper enclosure. Figure 5-15 shows the layout of the electronics. Daniel ™ Gas Ultrasonic 3410 Series Electronics...
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Installing the 3410 Series Electronics Figure 5-15: 3410 Series electronics layout A. End cap and security screw B. O-ring C. Desiccant packet D. CPU Module E. Optional RS-232 I/O Module F. Optional RS-485 I/O Module G. Blanking cover H. Guide plate M20 reducer Ground lug - external K.
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Installing the 3410 Series Electronics The following table shows the default communications and output settings for the 3410 electronics and configuration. Table 5-1: 3410 Series default communications and output settings Communica- tion/Output Type Default Setting Default Setting Note Serial Port A Modbus ID = 32 Baud Rate = 19200 Port B and Port C are availa-...
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Installing the 3410 Series Electronics Figure 5-16: CPU switch settings A. WRITE PROT. switch B. DHCP switch C. Port A (override) The DHCP switch enables or disables the DHCP server for Ethernet communication. The WRITE PROT. switch enables or disables “write protection” of the meter configuration.
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Installing the 3410 Series Electronics Figure 5-17: Install wiring terminal block connectors to the CPU Module (shown with Optional I/O Modules) A. CPU lower terminal block B. CPU upper terminal block and switches C. CPU Module D. 24 VDC loop power E.
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Installing the 3410 Series Electronics Figure 5-18: Install wiring terminal block connectors to the CPU Module (shown without Optional I/O Modules) A. CPU lower terminal block B. CPU upper terminal block and switches C. CPU Module D. 24 VDC loop power E.
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Installing the 3410 Series Electronics Install a ground wire to the ground lug on the side of the upper enclosure. Figure 5-19: Transmitter electronics enclosure ground wire Attach flex conduit to the conduit ports on the transmitter electronics enclosure. Before applying power to the meter, ensure the atmosphere is proven safe using an intrinsically safe gas detector.
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Installing the 3410 Series Electronics Retrofit Instructions...
Configure the 3410 Series Electronics Configure the 3410 Series Electronics Topics covered in this chapter: • Initial communication connection using Ethernet • Initial communication connection using RS-232 Serial • Write the converted configuration file to the meter • Configure the meter using the Field Setup Wizard Check all settings and wiring carefully.
Configure the 3410 Series Electronics Verify the Ethernet connection status by the 3410 CPU Module LINK LED which should be solid green. ™ Start Daniel MeterLink on the PC. The Connect to Meter dialog displays. a. Click the Edit Meter Directory button. b.
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Configure the 3410 Series Electronics Figure 6-1: CPU RS-232 serial connection Table 6-1: CPU RS-232/RS-485 wire colors Wire colors White C O M Black ™ Start Daniel MeterLink on the PC and create a new Meter Directory record with the following parameters: Daniel ™...
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Configure the 3410 Series Electronics a. Enter a name. b. Select Meter Type as Gas or Liquid as appropriate. c. Check the Direct box and uncheck the Modem and Ethernet boxes. d. Set the Direct connection properties for Baud Rate of 19200 and Comms Address (Modbus ID) of 32.
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Configure the 3410 Series Electronics Use the Meter|Connect menu path and click Direct connection for the meter record ™ established above. Daniel MeterLink will now connect to the meter using the user- specified serial communication settings. Follow the instructions in LINK HERE to write the converted configuration file to the meter.
Configure the 3410 Series Electronics Use the Driver selection pull-down menu if communication settings require RS-485 Figure 6-3: Change driver selection for RS-485 half duplex or full duplex communication Write the converted configuration file to the meter 6.3.1 Write the converted configuration file to the meter With communication to the meter established, use the Tools|Edit/Compare Configuration menu path to access the Edit/Compare Configuration dialog.
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Configure the 3410 Series Electronics Figure 6-4: Edit/Compare configuration dialog a. Select the final configuration file created in Step 2 of Section 3 of this document (i.e., “Meter Name, MKIII Final Config, 3-4-2005 10-15-02 AM.cfg”). b. Click Open. The file opens and you returned to the Edit/Compare Configuration dialog.
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Configure the 3410 Series Electronics Figure 6-6: Edit/Compare configuration dialog with active Convert button If the meter supports HART, check the 2nd variable parameter setting using the Field Setup Wizard|Current Outputs dialog. A reminder dialog prompts you to set this parameter.
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Configure the 3410 Series Electronics All data points shown in yellow have been modified from the 3400 configuration. Figure 6-8: Converted configuration with highlighted changes d. Click Write Checked to write the converted configuration to the meter (see ™ Figure 6-6). If an error occurs, Daniel MeterLink will display a message indicating the nature of the problem.
Configure the 3410 Series Electronics Figure 6-9: Meter monitor dialog Configure the meter using the Field Setup Wizard 6.4.1 Configure the meter using the Field Setup Wizard Use the Meter|Field Setup Wizard menu path to access the Field Setup Wizard Startup dialog.
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Configure the 3410 Series Electronics Figure 6-10: Field Setup Wizard Startup dialog Setup the Frequency and Digital Output Sources parameters from the Field Setup Wizard Frequency/Digital Outputs Sources Page. Daniel ™ Gas Ultrasonic 3410 Series Electronics...
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Configure the 3410 Series Electronics Figure 6-11: Field Setup Wizard Frequency and Digital Output Sources page The meter has user-configurable selections for either a frequency output or digital status (FODO). Use the pull-down menus to edit these parameters. (3) Frequency/Digital Outputs: •...
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Configure the 3410 Series Electronics • Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow, leads Phase A while reporting reverse flow) • Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow, lags Phase A while reporting reverse flow) Phase A and Phase B output (based on flow direction): •...
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Configure the 3410 Series Electronics Retrofit Instructions...
Mark III RS-232 and RS-485 Serial communications setup Appendix A Mark III RS-232 and RS-485 Serial communications setup Topics covered in this appendix: • Mark III RS-232 Full Duplex • Mark III RS-485 Half Duplex • Mark III Discrete output switch settings •...
Mark III RS-232 and RS-485 Serial communications setup Figure A-2: Port B settings Mark III RS-485 Half Duplex Figure A-3: Port A settings (Factory default switch settings for Port A) Retrofit Instructions...
Mark III RS-232 and RS-485 Serial communications setup Figure A-4: Port B settings Mark III Discrete output switch settings Figure A-5: Group 1 Frequency and digital outputs Daniel ™ Gas Ultrasonic 3410 Series Electronics...
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Mark III RS-232 and RS-485 Serial communications setup Figure A-6: Group 2 Frequency and digital outputs Figure A-7: Series 100 option board (if installed) Retrofit Instructions...
Mark III RS-232 and RS-485 Serial communications setup Mark III RS-232 Full Duplex Figure A-8: Port C settings Mark III RS-485 Half Duplex Figure A-9: Port C settings Mark III Series 100 option board (if installed) Figure A-10: Analog output 1 Daniel ™...
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Mark III RS-232 and RS-485 Serial communications setup Figure A-11: Analog input 1 (Temperature) Figure A-12: Analog input 2 (Pressure) Figure A-13: Series 100 Plus HART option board (if installed) Retrofit Instructions...
Mark III RS-232 and RS-485 Serial communications setup Mark III RS-232 Full Duplex Figure A-14: Port C settings Mark III RS-485 Half Duplex Figure A-15: Port C settings Daniel ™ Gas Ultrasonic 3410 Series Electronics...
Mark III RS-232 and RS-485 Serial communications setup Mark III Series 100 plus HART option board (if installed) Figure A-16: Analog output 1 Figure A-17: Analog output 2 (HART capable) Figure A-18: Analog input 1 (Temperature) Retrofit Instructions...
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Mark III RS-232 and RS-485 Serial communications setup Figure A-19: Analog input 2 (Pressure) Daniel ™ Gas Ultrasonic 3410 Series Electronics...
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Mark III RS-232 and RS-485 Serial communications setup Retrofit Instructions...
Summary table of communications/output settings Appendix B Summary table of communications/output settings Based on switch position on the 3400 CPU board and Option board if installed, indicate the appropriate configuration for each communication/output parameters on the 3400 electronics. Use these parameters to configure the 3410 Series electronics. Table B-1: Communications/output settings summary table (Check electronics switch settings and circle appropriate...
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Summary table of communications/output settings Table B-1: Communications/output settings summary table (continued) (Check electronics switch settings and circle appropriate Output Type box for each output) Frequency Output 1B Not Used (if TTL (if S8-4 is Open Collec- J5-1 not set to TTL) tor (if S8-4 is used) set to OC)
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Summary table of communications/output settings Table B-2: Communications/output settings summary table results (continued) Output Type Enter communications and output settings Analog Input 2 Analog Output 1 Analog Output 2 (HART Capable) (1) Port C is available for 3410 Series electronics with Optional I/O RS-232 and /or RS-485 Modules installed. Daniel ™...
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Summary table of communications/output settings Retrofit Instructions...
Analog output settings • Digital Input • External power source connection and fuse 3410 Wiring and I/O Refer to the Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual (P/N 3-9000-759) for more wiring details. Daniel ™ Gas Ultrasonic 3410 Series Electronics...
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3410 Communication and Output settings Figure C-1: 3410 Upper electronics with Optional I/O Modules Retrofit Instructions...
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3410 Communication and Output settings Figure C-2: CPU Module labeling and LED indicators Table C-1: CPU Module labeling and LED functions CPU Module label or LED Function Switch position indicator or WRITE PROT. Write-protect mode - with Switch position switch in the ON position (de- •...
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3410 Communication and Output settings Table C-1: CPU Module labeling and LED functions (continued) DHCP Dynamic Host Protocol Server - Switch position enables you to communicate • ON - the meter is enabled with a Daniel meter that is not to act as a DHCP server for connected to a network.
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3410 Communication and Output settings Table C-1: CPU Module labeling and LED functions (continued) RX signal (Port A for RS485 or Flashing green (when receiving RS232) communication) re- data) ceiving data TX signal (Port A for RS485; 2- Flashing green (when transmit- wire or 4-wire) or RS232 com- ting data) munication) transmitting data...
Ethernet wiring. It is strongly recommended that the meter be configured using an independent (off- network) single host. After configuration of the Daniel 3410 Series Gas Ultrasonic Flow Meter, the DHCP option must be turned off if used on a LAN/WAN.
NOTICE RESTRICTED ETHERNET AND SERIAL CONNECTIVITY USAGE Failure to restrict Ethernet and communication access to the Daniel 3410 Series Gas Ultrasonic Flow Meter can result in, among other things, unauthorized access, system corruption, and/or data loss. User is responsible for ensuring that physical access and Ethernet or electronic access to the Daniel 3410 Series Gas Ultrasonic Flow Meter is appropriately controlled and any necessary security precautions are implemented;...
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3410 Communication and Output settings Figure C-6: CPU Module lower terminal block I/O connections Frequency/Digital Output 2 (FODO 2) Frequency/Digital Output 2 (FODO 2) Gnd Frequency/Digital Output 2 (FODO 2) Gnd Frequency/Digital Output 3 (FODO 3) Analog Output 2 + (4-20mA output) Analog Output 2 - (4-20mA output) Analog In (Temperature) + Analog In (Temperature) -...
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3410 Communication and Output settings Figure C-7: Frequency/Digital Output Output for FODO1 and Digital Output1 (Group 1 on the CPU Module upper terminal block) share a common ground and have 50V isolation. FODO2 and FODO3 (Group 2 on the CPU Module lower terminal block) share a common ground and have 50V isolation.
3410 Communication and Output settings Figure C-8: CPU Module Frequency and Digital shared common ground Serial communications Use a serial cable, Daniel P/N 3-2500-401, to connect to a PC running Daniel MeterLink. The cable is designed for RS-232 communications which is the serial Port A default configuration (see Appendix D Systems Wiring Diagram, Daniel Drawing DMC - 005324).
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(4) Denotes auto-detected protocols (5) Denotes auto-detected protocols NOTICE ™ If not using Ethernet, a full duplex serial connection is necessary for Daniel MeterLink communicate with a Daniel 3410 Series Ultrasonic Flow Meter. Daniel ™ Gas Ultrasonic 3410 Series Electronics...
Daniel3410 Series Ultrasonic Flow Meter. Digital Input The Daniel 3410 Series Ultrasonic Flow Meter provides one digital input that can be used as ™ a general purpose input. The digital input must be configured via the Daniel MeterLink Tools|Edit/Compare Configuration screen.
3410 Communication and Output settings External power source connection and fuse Located on the CPU Module are connections for a user-provided external power source, a 2 Amp fuse and a 24V loop power connection for ultrasonic meter analog outputs, temperature transmitter or pressure transmitter devices. The current is limited to 88mA. Figure C-10: CPU Module power source connections 24V Loop power...
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3410 Communication and Output settings Retrofit Instructions...
3410 Series engineering drawings Appendix D 3410 Series engineering drawings DMC-005324 3410 Series Ultrasonic Meter System Wiring Diagram Daniel ™ Gas Ultrasonic 3410 Series Electronics...
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3410 Series engineering drawings Retrofit Instructions...
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3410 Series engineering drawings Daniel ™ Gas Ultrasonic 3410 Series Electronics...
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Daniel Measurement and Control, Inc. ("Daniel") is an Emerson Automation Solutions business unit. The Daniel name and logo are trademarks of Daniel Industries, Inc. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other trademarks are the property of their respective...
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