Emerson Daniel 3410 Series Maintenance And Troubleshooting Manual
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Emerson Daniel 3410 Series Maintenance And Troubleshooting Manual

Gas ultrasonic flow meters
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See also: Operating Manual , Installation Manual
Maintenance and Troubleshooting manual
P/N 3-9000-769, Rev G
June 2018
™
Daniel
3410 Series Gas Ultrasonic Flow Meters
Models 3414, 3412 and 3411

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  • Page 1 Maintenance and Troubleshooting manual P/N 3-9000-769, Rev G June 2018 ™ Daniel 3410 Series Gas Ultrasonic Flow Meters Models 3414, 3412 and 3411...
  • Page 2 +44 (0)1786.433400 +44 (0)1786.433401 Middle East Africa (Dubai, UAE) +971 4 8118100 +971 4 8865465 Daniel Measurement and Control, Inc. (Headquarters) 11100 Brittmoore Park Drive Houston, TX 77041 USA http://www.emerson.com Email • Customer Service: Daniel.SystemSales@Emerson.com • Customer Support: Daniel.SystemSales@Emerson.com •...
  • Page 3 Signal words and symbols Pay special attention to the following signal words, safety alert symbols and statements: Safety alert symbol This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 4 Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: https://www.emerson.com/en-us/catalog/supervisory-control-systems. • Save this instruction manual for future reference.
  • Page 5 Product operation (Personnel): • To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of the product. • Follow all warnings, cautions, and notices marked on, and supplied with, this product. • Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314.
  • Page 6 Notice THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST.
  • Page 7 Warranty and Limitations 1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided.

  • Page 9: Table Of Contents

    Contents Contents Chapter 1 Maintenance ........................1 Precautions for meter maintenance .....................1 Field hydrostatic pressure testing procedures ................2 1.2.1 T-Slot Transducer assembly and mount .................3 Routine maintenance ........................4 1.3.1 Maintenance logs and reports ..................4 1.3.2 Pipeline cleaning maintenance ..................8 1.3.3 Visual inspection ......................
  • Page 10 Appendices and reference Appendix A Conversion factors ....................... 87 Conversion factors per units of measurement ................87 K-Factor and inverse K-Factor ....................88 Appendix B Engineering drawings ....................91 Daniel 3410 Series Ultrasonic Flow Meter Drawings ..............91 Gas Ultrasonic Flow Meters...

  • Page 11: Chapter 1 Maintenance

    • Field hydrostatic pressure testing procedures • Routine maintenance Precautions for meter maintenance This section includes discussion of the maintenance of Daniel 3410 Series Ultrasonic Meters. For reference, you may download the Daniel MeterLink Quick Start Manual from: http://www.emerson.com/en-us/catalog/measurement-instrumentation/daniel-meterlink CAUTION! SURFACE TEMPERATURE HAZARD The meter body and piping may be extremely hot or cold.

  • Page 12: Field Hydrostatic Pressure Testing Procedures

    Failure to select the suitable meter component/seals may cause escaping gases or liquids, resulting in injury or equipment damage. Field hydrostatic pressure testing procedures Daniel 3410 Series Ultrasonic Gas Flow Meters are supplied with T-Slot transducer assemblies which are extractable while the line is pressurized. CAUTION!

  • Page 13: T-Slot Transducer Assembly And Mount

    Maintenance 1.2.1 T-Slot Transducer assembly and mount Figure 1-1: T-slot transducer mount and holder A. Transducer mount B. Captive screws C. T-slot transducer holder D. Cable nut E. Chordset Procedure Slowly vent all line pressure on the 3410 Series Gas Ultrasonic Meter to atmosphere. Disconnect transducer cable from the transducer holder.

  • Page 14: Routine Maintenance

    Maintenance Repeat Step 1 through Step 6 for the other transducer(s) being careful to note the location of each transducer in the meter assembly. Run the field hydrostatic test. Reverse the steps above to reinstall the transducers into their appropriate ports. Before reinstalling the transducer assemblies, ensure the transducer ports, mounts, and transducer holders are clean and free of debris.
  • Page 15 Maintenance Maintenance log collection Figure 1-2: Maintenance log collection parameters Trend maintenance log collection Merging the results of two or more Maintenance logs into a single file, allows you to build a historical database of the meter’s performance. Trending the logs indicates changes from the original installation of the meter, or over time.
  • Page 16 Maintenance Figure 1-3: Trend log collection This is important since many diagnostics change slowly over time. Trending the maintenance logs helps identify these changes and makes problems much more obvious than merely viewing a single inspection report. The Trending feature is integral to Daniel MeterLink which allows all important parameters to be trended.
  • Page 17 Maintenance Figure 1-4: Archive log collection parameters The logs may be collected in a single file or you can choose to collect one type of log. Each of the Meter Archive logs include the Meter Configuration file. Maintenance and Troubleshooting manual...

  • Page 18: Pipeline Cleaning Maintenance

    Maintenance 1.3.2 Pipeline cleaning maintenance WARNING! BURST HAZARD Before pipeline cleaning and maintenance ("pigging operations"), remove straightening vanes or flow conditioners. Failure to do so may cause excessive pressure in the meter system, resulting in serious injury/death or equipment damage. Figure 1-5: 3410 Series Gas Ultrasonic Flow Meter with flow conditioner for uni- directional flow...
  • Page 19 Maintenance Procedure Fluids leaking from seals. This could be visually noticed for liquids leaking. It may be audible for gasses leaking. Ice may also form at a point of a gas leak. Movement of components that should be rigid. Excessive noise due to vibration could be sign of a loose component. Inspection should be more frequent in systems with a large amount of vibration.
  • Page 20 Maintenance Gas Ultrasonic Flow Meters...

  • Page 21: Chapter 2 Troubleshooting

    Troubleshooting Troubleshooting Topics covered in this chapter: • Meter status alarms • Troubleshooting the meter • Troubleshoot maintenance log files and trend files Meter status alarms Run Daniel MeterLink and open the Meter Monitor (Summary) view to perform a diagnostics health check. Figure 2-1: Meter Monitor status alarms If the meter is measuring flow and operating within the calibration parameters the Meter...

  • Page 22: Check Status

    Troubleshooting Figure 2-2: Status summary 2.1.1 Check status Click the Check Status button if any of the LEDs are yellow or red to see more specific information causing the status alarm. Some alarms do not require an acknowledge and will clear automatically when the alarm condition goes away.

  • Page 23: System Alarm

    Field I/O alarm Reports various field I/O devices that are in alarm. Click the Check Status button for more details on specific alarms. The field is grayed out if the Daniel 3410 Series Ultrasonic Gas Flow Meter does not support this alarm.

  • Page 24: Validity Alarm

    ® For troubleshooting communications with the 475 Field Communicator for the HART Protocol, refer to Section 5 of the Emerson 475 Field Communicator User’s Manual, Rev D. This manual may be downloaded from the following location: https://www.emerson.com/documents/automation/user-s-manual-en-104978.pdf For troubleshooting communications with AMS Device Manager, refer to the help documentation and support at the following web site: https://www.emerson.com/en-us/catalog/asset-reliability/ams-ams-device-manager...
  • Page 25 Troubleshooting Table 2-1: Troubleshooting Error Recommended action(s) Acquisition Module Error • Check interconnect cable between Acquisi- tion Module and the CPU Module. • Attempt the Program Download procedure to install the firmware. Cycle power to the meter. Replace the Acquisition Module. If the Acquisition Module cannot be re- programmed, collect a complete Ar- chive log and contact your local area...
  • Page 26 Troubleshooting Table 2-1: Troubleshooting (continued) Error Recommended action(s) CPU Module LINK LED • When connecting directly: Check the cross-over cable connection (P/N 2-3-3400-079) • When Using a Hub: Use straight-through patch cable be- tween the meter and the hub and a straight-through patch cable between the hub and the PC.
  • Page 27 Troubleshooting Table 2-1: Troubleshooting (continued) Error Recommended action(s) Communication issues due to blocked network • Blocked network ports on the computer run- ports ning Daniel MeterLink or on a company LAN can prevent connections to the meter or prevent certain features from working. These issues may occur over Ethernet, Mo- dem and Direct serial connections.
  • Page 28 • Check RS-485 or RS-232 communication LEDs. Cannot communicate with Field Communicator • Refer to the Emerson 475 Field Communica- tion User’s Manual, Rev D. This manual may be downloaded from the following location: http://www.fieldcommunicator.com Note The 375 Field Communicator is no longer available for purchase since the release of the 475 Field Communicator.
  • Page 29 Troubleshooting Table 2-1: Troubleshooting (continued) Error Recommended action(s) Connect to multiple meters via Ethernet when • Configure each meter with a unique user- they are on the same hub but not connected to specified IP address (following the initial an intranet LAN communication quick start instructions (the 3414 Installation Manual, Section 3.5 in P/N 3-9000-759).
  • Page 30 Troubleshooting Table 2-1: Troubleshooting (continued) Error Recommended action(s) Electronics Temperature is Out Of Nominal • Temperature of the electronics is out of Range nominal operating range (below -40 °C or above 100 °C) which could lead to a system failure. •...
  • Page 31 Troubleshooting Table 2-1: Troubleshooting (continued) Error Recommended action(s) Flow pressure is outside the alarm limits • Startup Issues: Verify that there is voltage to the pres- sure sensor from either the meter's pow- er supply board or from an external pow- er supply.
  • Page 32 Troubleshooting Table 2-1: Troubleshooting (continued) Error Recommended action(s) Flow temperature is outside the alarm limits • Startup Issues: Verify that there is voltage to the tem- perature sensor from either the meter's power supply board or from an external power supply. If using an analog pressure device, verify that the temperature sensor is properly wired to the connector.
  • Page 33 Troubleshooting Table 2-1: Troubleshooting (continued) Error Recommended action(s) Program download failed during firmware up- • If the meter power fails during a firmware grade upgrade process, perform a backup upgrade in an attempt to connect to the meter and download the program again. In Daniel MeterLink go to the File pull- down menu and select Program Set- tings.
  • Page 34 Troubleshooting Table 2-1: Troubleshooting (continued) Error Recommended action(s) Restart the meter to install the firmware. Daniel MeterLink prompts you with a message that it must disconnect from the meter. Once the firmware upgrade is complete you will be able to reconnect to the meter with Daniel MeterLinK.
  • Page 35 Troubleshooting Table 2-1: Troubleshooting (continued) Error Recommended action(s) Power Failure • Meter has had power removed for a period of time or the meter restarted itself such as after a firmware upgrade. The Audit log in the meter indicates the power fail time. If this was an unexpected restart of the meter, verify the integrity of the power to the meter and make sure that the...

  • Page 36: Meter Maintenance

    Troubleshooting Table 2-1: Troubleshooting (continued) Error Recommended action(s) Sound velocity is outside defined limits • The meter's measured average sound veloci- ty is outside the defined limits. Verify that all chords are measuring the same Speed of Sound within about 0.15%.
  • Page 37 Troubleshooting Figure 2-4: Meter Monitor (Summary) view Run Daniel MeterLink and open the Meter Monitor (Detailed) view to perform a diagnostics health check and or adjust parameters for your site requirements. If you wish to use the Monitor (Detailed) dialog as the default view, click the checkbox in the lower portion of the dialog box.
  • Page 38 Troubleshooting • Chord Speeds of Sound Bar Graph - a visual comparison between the calculated speeds of sound for each chord. • Gain/Performance Bar Graph - provides either a visual comparison of the average of the upstream and downstream gains for each chord or a visual comparison of the average of the upstream and downstream performance for each chord.
  • Page 39 Troubleshooting Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) Meter Monitor (Detailed) view • Flow Profile • Flow profile velocity for me- ters with four Chordal paths - Chords A and D shown on the Bar graph should be of equal lengths and at 5 ft/s should be 0.89 and Chords B and C should be 1.0 indi-...
  • Page 40 Troubleshooting Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) • If a chord is hard failed, the Check Status LED will change from green to red. The issue may be the trans- ducer pair for the failed chord or the transducer ca- bling.
  • Page 41 Troubleshooting Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) the transducer face, or path length configured incor- rectly). • Adjust SSMin or SSMax only if other checks pass (con- sult a Daniel Service repre- sentative before making these adjustments). Meter Monitor (Detailed) view •...
  • Page 42 Troubleshooting Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) MeterLink Tools Menu • Frequency output • Run the Frequency Outputs test • If the output reads zero, you may require a pull up resistor 1.2kOHM, 0.5W. • Analog outputs •...
  • Page 43 Troubleshooting Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) MeterLink Logs/ Reports Menu • Meter performed a Warm • Meter performed a Warm Start or a Warm start re- Start: quired Collect an Archive event log (Audit log) using Daniel MeterLink to view configuration pa- rameter changes and...
  • Page 44 Troubleshooting Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) • Collect a complete Archive log and contact your local area Daniel service repre- sentative Daniel MeterLink Meter Moni- • Chord failure Daniel Meter- • The meter is unable to ob- tor (Summary) view Link tain measurement data...

  • Page 45: Unable To Connect Direct Serial Or External Serial Modem

    Troubleshooting Table 2-2: Maintenance (continued) Daniel MeterLink utility Diagnostics Action(s) Conduit seals • Transmitter Electronics En- • Inspect the conduit sealant closure and follow your standard operating procedure to re- port tampering with the conduit sealant. • Your operating procedures may require a certified elec- trician and company wit- ness to reseal the conduit.

  • Page 46: Unable To Connect To Meter

    B. Verify the Comms Address and Baud rate are correct in the Meter Directory record. For additional information on wiring and configuring the meter for the various communication options refer to the Daniel 3410 Series Gas Ultrasonic Flow Meters Installation Manual (P/N 3-9000-759, Section 3.5).

  • Page 47: Microsoft ® Excel ® Log/Export Options Are Not Available

    Troubleshooting ® ® 2.3.2 Microsoft Excel Log/Export options are not available ® ® In order for the Excel log/export options to be available, Excel 2000 or later must be ® installed on the machine and at least one printer must be installed under Windows .
  • Page 48 Troubleshooting ® Figure 2-6: Excel 2000 Tools Menu The Security dialog appears. Select the Trusted Sources tab. Click the Trust access to Visual Basic Project radio button and click OK to apply your selections. Gas Ultrasonic Flow Meters...
  • Page 49 Troubleshooting ® Figure 2-7: Excel Trusted Access Setting ® a. To enable Excel 2007 to work with Daniel MeterLink, customize the Ribbon to include the Developer tab. ® Figure 2-8: Excel 2007 Tools Menu Select Macro Security to access the Trust Center. Maintenance and Troubleshooting manual...
  • Page 50 Troubleshooting ® Figure 2-9: Excel 2007 Developer tab - Macro Security Select Macro Settings from the left panel, then click the Enable all macros (not recommended; potentially dangerous code can run) radio button. Place a check mark in “Trust access to the VBA project object model”. Click OK to apply the changes and close the Trust Center dialog.

  • Page 51: Chapter 3 Meter Repairs

    Replace the meter electronics • Replace the Adquisition Module Prior Precautions This section includes discussion of the maintenance of Daniel 3410 Series Ultrasonic Meters. For reference, you may download the Daniel MeterLink Quick Start Manual from: http://www.emerson.com/en-us/catalog/flow/daniel-meterlink. CAUTION! SURFACE TEMPERATURE HAZARD The meter body and piping may be extremely hot or cold.
  • Page 52 Meter repairs NOTICE Prior to lifting the unit, refer to the Daniel Gas Ultrasonic Flow Meter nameplate or outline dimensional (general arrangement) drawing for the assembled weight. WARNING! CRUSHING HAZARD Do not remove flange stabilizers. Attempting to do so may allow the meter to roll, resulting in serious injury or equipment damage.

  • Page 53: Field Hydrostatic Pressure Testing Procedures

    Failure to comply could allow the meter to roll, resulting in serious injury or equipment damage. Field hydrostatic pressure testing procedures The Daniel 3410 Series Ultrasonic Gas Flow Meter are supplied with T-Slot transducer assemblies which are extractable with or without line pressurize. Maintenance and Troubleshooting manual...

  • Page 54: T-Slot Transducer Assembly And Mount

    Meter repairs T-Slot transducer assemblies are available on 4-inch and larger meters for Daniel 3410 Series Ultrasonic Gas Flow Meters. The T-Slot assemblies are available on all meter sizes for ™ the Daniel JuniorSonic Meters (Models 3412 and 3411). CAUTION! LEAKAGE OR PRESSURE CONTAINING PARTS FAILURE Use precautions to eliminate hazards to personnel in the event of leakage or failure of the liquid ultrasonic meter pressure containing parts or failure of the test equipment and to prevent over-...

  • Page 55: T-Slot Transducer Removal And Installation Procedures

    Meter repairs Loosen the T-Slot transducer assembly with a 1 1/4 inch (32 mm) socket. Carefully remove the T-Slot transducer assembly. Place a label on the transducer assembly to marks its location (i.e., Model 3414-A1, A2, B1, B2, C1, C2, D1, or D2; 3412-A1, A2, B1, B2; or 3411-A). Port locations are marked on the transducer cable as well as on cast meter housings.

  • Page 56: Transducer Removal With Extractor Tool

    Meter repairs Table 3-1: Temperature ranges for transducers, mounts and holders (continued) Transducer type Temperature range Mount and holder type T-21 -20 °C to +100 °C (-4 °F to Standard mounts/Holders, 212 °F) NBR O-ring Inconel mounts/ 316L Holders, NBR O-ring Inconel Mounts/In- conel Holders/FKM O-ring T-22 -50 °C to +100 °C (-58°F to...
  • Page 57 Meter repairs Figure 3-2: J-Mount transducer assembly A. Transducer cable (max. length 15 ft.) B. Transducer cable nut and chordset C. Mount D. Transducer assembly, stalk and holder Figure 3-3: J-Mount transducer disassembly A. Transducer cable (max. length 15 ft.) B.

  • Page 58: Transducer Removal Without Extractor Tool

    Meter repairs 3.3.2 Transducer removal without extractor tool This procedure requires venting the line pressure prior to removing the transducer(s). Before removing and installing transducer(s), connect to the meter using Daniel MeterLink and collect and save a Maintenance Log. NOTICE The following instructions are for transducer removal and installation without the use of an extractor tool.
  • Page 59 Meter repairs Shop supplies Liquid leak detection fluid (customer supplied item) Procedure Blow the line down according to the site standard operating procedures. Ensure that the line pressure is down to atmospheric pressure prior to disassembly. Disconnect transducer cabling and chordset from the transducer assembly by turning the cable nut counter-clock wise.
  • Page 60 Meter repairs Figure 3-4: T-21 and T-22 transducer assembly A. Transducer cable (max. length 15 ft.) B. Transducer cable nut and chordset C. Transformer retainer (Standard P/N 1-360-01-958 or High Temperature P/N 1-360-01-978) D. Transformer assembly T-21 (W-01 P/N 1-360-03-090) or T-22 (W-02 P/N 1-360-03-110) E.

  • Page 61: Transducers Installation Procedure

    3.3.3 Transducers installation procedure Ensure that the Daniel 3410 Series Ultrasonic Gas Flow Meter transducer port, mount, and T-Slot transducer holder assembly are clean and free of debris. Apply a small amount of Molykote 111 to the female contacts on the transducer.
  • Page 62 Meter repairs Note Replacing the O-rings at this point minimizes the chances of damaging the transducer by dropping it. Apply a small amount of nickel anti-seize (N.A.S.) compound (P/N 2-9-9960-134) to the outer threads of the transducer holder (see Figure 3-5).

  • Page 63: Replace Transformers Procedure

    Check that the Daniel 3410 Series Ultrasonic Gas Flow Meter is pressure tight. Pressurize the meter to line pressure. Check for leaks around all mounts and transducer holders, which were removed, using soapy water or other recognized leak detector.

  • Page 64: Modifying The Calibration Parameters

    Meter repairs Place the retainer over the transformer assembly. Ensure the retainer threads are aligned correctly and hand-tighten. Use an 1 1/8” wrench and turn clockwise until fully seated in the transducer holder. Note Do not over tighten the retainer. Plug the keyed chordset into the transformer assembly.
  • Page 65 Meter repairs Figure 3-7: Daniel MeterLink Transducer Swap-out Wizard Chord “L” Dimension Calculation The chord “L” dimension is calculated from the meter housing length as well as the transducer pair lengths, mount lengths, holder lengths, and stalk lengths as shown in Equation 3-1.

  • Page 66: Transducer Holder Removal And Installation

    Meter repairs transducer 2 holder length (in) Hldr2 The transducer “L” dimension is re-calculated when you run the Transducer Swap-out utility. Transducer holder removal and installation WARNING! CONTENTS MAY BE UNDER PRESSURE When the meter is under pressure, DO NOT attempt to remove or adjust the transducer holder. Attempting to do so may release pressurized gases, resulting in serious injury or equipment damage.

  • Page 67: Remove The Transducer Holder With The Extractor Tool

    Remove the transducer holder without the extractor tool Daniel 3410 Series Ultrasonic Gas Flow Meters utilize transducer holders that contain the transducer assemblies and act as the pressure barrier between the transducers and the fluid. Under normal maintenance such as transducer replacement, the transducer holders do not need to be removed.
  • Page 68 Meter repairs Use a 1 1/4” (32 mm) wrench on the hex of the transducer holder and slowly unscrew in a counterclockwise direction from the meter. If you hear gas leaking from the threads, immediately stop and reinstall the holder as the meter has not been fully drained and/ or pressure has not been relieved from the meter.

  • Page 69: Install The Transducer Holder With The Extractor Tool

    3.4.4 Install the transducer holder without the extractor tool Ensure that the Daniel 3410 Series Ultrasonic Gas Flow Meter transducer port, mount, and T-Slot transducer holder assembly are clean and free of debris. Insert the transducer (parts are keyed and can only be assembled one way) into the stalk or into the new transducer holder if no stalk is required.
  • Page 70 Meter repairs Use a 1/16” hex driver to equally tighten the three Allen set screws on the transducer holder to secure the transducer assembly and the stalks (if installed). Apply a light coat of Molykote 111 Silicone grease or equivalent to the transducer holder O-rings.
  • Page 71 Meter repairs Figure 3-10: T-Slot transducer holder removal A. Base enclosure transducer cable glands B. Cable ties (two locations) C. 3410 Series Ultrasonic Meter transducer port D. Transducer mount and transducer chordset Repeat Step 1 through Step 9 for all transducer holders to be replaced. Slowly repressurize the meter to line pressure.

  • Page 72: Transducer Cable Removal And Installation

    3.3.5). Transducer cable removal and installation Daniel 3410 Series Ultrasonic Gas Flow Meters have blue transducer cables and a transducer cable nut that threads directly into the back of the transducer holder. The cables use plastic glands that are installed on the meter’s Base Enclosure.

  • Page 73: Remove Transducer Cables

    Meter repairs Figure 3-11: Daniel 3410 Series Ultrasonic Gas Flow Meter transducer cables and ports A. Base enclosure transducer cable glands B. Cable ties (two locations) C. 3410 Series Ultrasonic Meter transducer port D. Transducer mount and transducer cable nut and chordset (P/N 1-360-01-310)

  • Page 74: Install Transducer Cables

    Meter repairs Procedure Remove power to the meter. Unscrew the cable nut from the transducer holder and then, pull the cable chordset from the transducer holder (see Figure 3-11). Cut the tie wraps for the transducer cable you are replacing. Use a wrench and loosen the cable gland (where the transducer cable enters the Base Electronics Enclosure) until the transducer cable freely slides inside the gland.
  • Page 75 Meter repairs Figure 3-12: Model 3414 Ultrasonic Meter Acquisition Module wiring Only connect wires for Chords A1, A2, B1 and B2 for 3412 meter applications or A1 and A2 for 3411 meter applications. The relative position of the contacts is shown on the Acquisition Module label adjacent to the terminal block.
  • Page 76 Meter repairs Plug the Acquisition cable terminal block to J3 on the Acquisition Module. Use a flat blade screw driver and securely tighten the terminal block mounting screws to the Acquisition Module. Wrap the excess cable around the Acquisition Module below the lip of the Base Enclosure (this prevents pinching the cable when the Transmitter Electronics Enclosure is installed).
  • Page 77 Meter repairs Figure 3-14: Base Enclosure security seals A. Transmitter Electronics Enclosure B. Security wire seals C. Transmitter Electronics endcap security latch D. Base Enclosure If required, install a security seal wire (maximum wire diameter 0.09 inch; 2.3mm) on the Transducer Cable Connector to the Transducer Cable Nut by rotating the Transducer Cable Nut clockwise;...

  • Page 78: Replace The Meter Electronics

    The following procedure should be performed by a qualified service technician or trained personnel. Observe all warning labels on the meter before starting this procedure. The Daniel 3410 Series Gas Ultrasonic Flow Meter Transmitter Electronics Enclosure consists of the following: •...

  • Page 79: Replace The Cpu Module Or Optional I/O Module

    Meter repairs The Daniel 3410 Series Gas Ultrasonic Flow Meter Base Enclosure consists of the following: • Acquisition Module (P/N 1-360-03-008) • Acquisition Cable (P/N 360-01-595) Should the Daniel 3410 Series Ultrasonic Gas Flow Meter require disassembly in the field (i.e., check boards, change switch settings, or replace boards), to prevent electrostatic...
  • Page 80 Meter repairs Disconnect security seals on the Transmitter Electronics Enclosure (see Figure 3-11), loosen the end cap security latches using a 3 mm Allen wrench (see Figure 3-12) and remove both end caps from the Transmitter Electronics Enclosure. If replacing the CPU Module (terminal end of the enclosure) or the Optional I/O Module, use a 6 mm flat blade screw driver and disconnect the CPU Module terminal blocks (or the optional I/O Module terminal blocks).
  • Page 81 Meter repairs Figure 3-18: CPU or I/O Module replacement A.CPU Module Type 2 - side label B. CPU Module Type 4 - side label Grasp the outer ends of the module you want to replace and pull it out of the enclosure.

  • Page 82: Replace The Fuse

    Meter repairs Figure 3-19: Transmitter electronic enclosure security seals A. Transmitter Electronics Enclosure end cap B. Security wire seals Adjust the security wire, removing all slack and thread into the lead seal. Cut wire ends to remove excess wire. If replacing other electronics or the fuse, continue with Section 3.6.2, Section 3.6.3...

  • Page 83: Replace Backplane, I.s. Barrier Or Power Supply Board

    Meter repairs If you are not replacing other electronics, replace the end caps and security latches (requires a 3 mm Allen wrench). If required, install the security seal wire into and through one of the two holes in the end cap. Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut (maximum wire diameter .078 inch;...
  • Page 84 Meter repairs Figure 3-20: A. Non-terminal end of Transmitter Electronics Enclosure B. Power Supply board C. I.S. Barrier board (inside the Guide Plate) D. Acquisition cable E. Backplane board Use a 3 mm flat head screw driver and disconnect the Acquisition Cable terminal block from the Backplane.
  • Page 85 Meter repairs Fully seat the CPU Module and Optional I/O Module onto the Backplane board. Install the four Phillips head screws to secure the Backplane to the enclosure standoffs. Reinstall the terminal blocks on the CPU Module, Optional I/O Module (if installed), and the Power Supply board using a 3 mm flat head screw driver.
  • Page 86 Meter repairs Figure 3-21: I.S. Barrier board replacement A. Non-terminal end of Transmitter Electronics Enclosure B. Power Supply board C. I.S. Barrier board (inside the Guide Plate) D. Acquisition cable E. Backplane board Remove the I.S. Barrier Board from the Guide Plate on the right side of the enclosure.
  • Page 87 Meter repairs Attach the Backplane to the enclosure standoffs with the four Phillips head screws. If the Local Display Module is installed on the Backplane, use a flat blade screw driver and install the four flat-head screws into the enclosure standoffs. Reinstall the J7 terminal block, if removed, on the Backplane board.
  • Page 88 Meter repairs Disconnect the Transmitter Electronics Enclosure security seals, loosen the end cap security latches with a 3mm Allen wrench and remove both end caps (see Figure 3-19). Use a flat head screw driver and remove the terminal blocks from the Power Supply board, the CPU Module and the Optional I/O Module (if installed).
  • Page 89 Meter repairs Figure 3-23: Power Supply board replacement A. Non-terminal end of Transmitter Electronics Enclosure B. Power Supply board C. I.S. Barrier board (inside the Guide Plate) D. Acquisition cable E. Backplane board Pull the Backplane board out of the enclosure. This disconnects the I.S. Barrier Board.

  • Page 90: Replace The Adquisition Module

    Meter repairs Attach the Backplane to the enclosure standoffs with the four Phillips head screws. If the Local Display Module is installed on the Backplane, use a flat blade screw driver and install the four flat-head screws into the enclosure standoffs. Use a flat blade screw driver and install the terminal blocks on the CPU Module, Optional I/O Module, I.S.
  • Page 91 Meter repairs Figure 3-24: Conduit removal A. Transmitter electronics enclosure B. Conduit nuts If the meter is equipped with security seals, remove the seals from the bolts on the Base Enclosure. Maintenance and Troubleshooting manual...
  • Page 92 Meter repairs Figure 3-25: Transmitter Electronics Enclosure and Base Enclosure security seal removal A. Transmitter electronics enclosure B. Base enclosure bolts and security seals Use a 6 mm Allen wrench and remove the two hex head bolts securing the Transmitter Electronics Enclosure to the Base Enclosure. Gas Ultrasonic Flow Meters...
  • Page 93 Meter repairs Figure 3-26: Transmitter Electronics Enclosure removal A. Transmitter electronics enclosure B. Base enclosure bolts C. Base enclosure Use a 3 mm flat head screw driver and disconnect the Acquisition cable terminal block and the transducer wire terminal blocks from the Acquisition Module inside of the Base enclosure.
  • Page 94 Meter repairs Figure 3-27: Acquisition Module cable and transducer wiring A. Base Enclosure gasket B. Acquisition cable C. Acquisition wiring terminal blocks D. Acquisition Module NOTICE Ensure that the transducers identified as belonging to end 1 are installed on end 1 (A1, B1, C1 or D1) of the meter holder and those identified as belonging to end 2 (A2, B2, C2 or D2) are installed on end 2 of the meter housing.
  • Page 95 Meter repairs Reattach the Transmitter Electronics Enclosure to the Base Enclosure with the two hex head bolts and lock washers. Tighten bolts with a 6 mm Allen wrench. Retighten or reattach the conduit to the Transmitter Electronics Enclosure using a crescent wrench or channel lock pliers.
  • Page 96 Meter repairs Figure 3-29: Base Enclosure security seals A. Transmitter Electronics Enclosure B. Security wire seals (optional) C. Transmitter Electronics endcap security latch D. Base Enclosure Cut wire ends to remove excess wire. Apply conduit sealing compound according to manufacturer’s recommendations. Apply power to the meter.

  • Page 97: Appendix A Conversion Factors

    K-Factor and inverse K-Factor Conversion factors per units of measurement The following table includes conversion factors for many of the Metric and U.S. Customary units of measure used with Daniel 3410 Series Ultrasonic Gas Flow Meters and Daniel MeterLink. Table A-1:...

  • Page 98: K-Factor And Inverse K-Factor

    Conversion factors Table A-1: Conversion factors per units of measurement (continued) Conversion factors Unit of measurement 6.289811 bbl/m Pa•s/cPoise 1.488 Pa•s/(lb/(ft•s)) K-Factor and inverse K-Factor Equation A-1: Frequency volumetric flow rate K-Factor ����� ��������� ������� = ������� 3600��ℎ� Equation A-2: Frequency volumetric flow rate inverse K-Factor ����������...
  • Page 99 Conversion factors barrels • VolUnitMetric cubic meters liters Maintenance and Troubleshooting manual...
  • Page 100 Conversion factors Gas Ultrasonic Flow Meters...

  • Page 101: Appendix B Engineering Drawings

    Engineering drawings Appendix B Engineering drawings Daniel 3410 Series Ultrasonic Flow Meter Drawings This appendix contains the following engineering drawing(s) for the ultrasonic meter: DMC-005324 Daniel 3410 Series Gas Ultrasonic Flow Meter System Wiring Diagram Maintenance and Troubleshooting manual...
  • Page 102 Engineering drawings Gas Ultrasonic Flow Meters...
  • Page 107 Engineering drawings Maintenance and Troubleshooting manual...
  • Page 108 Daniel Measurement and Control, Inc. ("Daniel") is an Emerson Automation Solutions business unit. The Daniel name and logo are trademarks of Daniel Industries, Inc. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other trademarks are the property of their respective...

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