Avery Dennison SONIC Knife Operator's And Service Manual
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Avery Dennison SONIC Knife Operator's And Service Manual

Avery Dennison SONIC Knife Operator's And Service Manual

1000w with telsonics
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Operators and Service Manual
Avery Dennison
S
Knife
ONIC
1000w with Telsonics
05571392 Rev 4.4 06 March, 2019
Original Instructions
© 2016 Avery Dennison Corp. All rights reserved

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  • Page 1 Operators and Service Manual Avery Dennison Knife ONIC 1000w with Telsonics 05571392 Rev 4.4 06 March, 2019 Original Instructions © 2016 Avery Dennison Corp. All rights reserved...
  • Page 2 2) this device must accept any interference that may cause undesired operations. This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations. Cet appareil numérique de la classe A respecté toutes les exigences du Règlement sur le matériel brouilleur du Canada Classification: Avery Dennison - Public...
  • Page 3 User’s Manual—Sonic Knife 3 3 3 3 Classification: Avery Dennison - Public...
  • Page 4 User’s Manual—Sonic Knife Classification: Avery Dennison - Public...

  • Page 5: Table Of Contents

    Unpacking 3.2.2 Repacking 3.2.3 Disassembly and Disposal 3.2.4 Storing Sonic Knife When Not In Use Installing the Sonic Knife to the Printer Cables from Sonic Knife to the Printer Connecting the Ultrasonic Power Supply Components Operation Ultrasonic Power Supply Introduction 4.1.1...
  • Page 6 Infeed Conveyor Assembly Parts List 11.6 H Frame Assembly 11.7 H Frame Assembly Parts List 11.8 Frame Assembly and Parts List 11.9 Exit Conveyor Assembly and Parts List 11.10 Safety Guards 11.11 Safety Guards Parts List 12.0 Revision Record Classification: Avery Dennison - Public...

  • Page 7: Introduction

    It contains procedures for receiving, handling, set-up, installation, operation, and maintenance of the sonic knife. The SNAP 500 printer with the sonic knife is show here. Note that the power supply is not shown. Classification: Avery Dennison - Public...
  • Page 8 CAUTION: Inform you of actions or situations in which the printer might be damaged.     WARNING: Describe situations in which lack of attention or insufficient equipment knowledge could cause either personal injury or damage to the printer. Classification: Avery Dennison - Public...

  • Page 9: Safety Information

     are moving parts during the normal operation of the printer. Obey all warning labels and safety instructions during operation. Do not access the knife or Sonic Horn area when the printer is running.  Classification: Avery Dennison - Public...
  • Page 10  metal fixture. Do not press the “TEST” switch when the stack assembly is removed  from the equipment For information about supply compatibility or environmental information,  contact your local Avery Dennison Customer Service. Classification: Avery Dennison - Public...

  • Page 11: Installation

    Locate the sonic knife in an area so that the cutting noise emitted from the knife operation will not affect others. While AVERY DENNISON strives to keep the sonic knife noise to the lowest level, it is not recommended for an office environment.

  • Page 12: Receiving

    Keep hair, loose garments, jewelry and fingers away 3.2 Receiving The sonic knife shipping carton is large and specially made to protect the knife. It may be awkward or difficult to move by hand to its installation location. CAUTION: Do not remove the printer from the carton or unpack in the shipping/receiving department.

  • Page 13: Repacking

    The sonic knife has a support bracket that can be extended on the  base of the printer to keep the unit upright. If the sonic knife is stored in a busy work area or a bench that is not  stable it should be laid on its back for greater stability.
  • Page 14 User’s Manual—Sonic Knife 3. Slide the sonic knife onto the bottom post and move the sonic knife back until it is aligned with the printer. 4. Adjust the sonic knife forward/backward so the stock coming from the printer is centered on the horn face.

  • Page 15: Cables From Sonic Knife To The Printer

    User’s Manual—Sonic Knife 3.4 Cables from Sonic Knife to the Printer 1. The sonic knife requires an internal cable in the printer. This internal cable receives the data cord from the sonic knife and connects it to the proper board locations inside the printer. If this internal cable is not installed, call service.
  • Page 16 Ultrasonic energy is generated only while cutting. Coaxial Converter Cable AC Power Cable 37 pin Connector FIGURE 4 WARNING: Locate the Ultrasonic Power Supply in a location where it will     not be bumped or knocked over Classification: Avery Dennison - Public...

  • Page 17: Components

    User’s Manual—Sonic Knife 3.6 Components Component Cover guides Snubber (not visible) Thread path Stacker guide posts knob Feed knob Mounting sleeve Stability foot FIGURE 5a Classification: Avery Dennison - Public...
  • Page 18 User’s Manual—Sonic Knife Knife screws Cover, exit conveyor, and stacker posts removed Feed knob Knife Knife leveling Horn Converter bracket screw Converter FIGURE 5b Classification: Avery Dennison - Public...

  • Page 19: Operation

    The knife makes contact with the horn and the electrical  pulses shut off. 4.1.1 Fuse Refer to the nameplate on the ultrasonic power supply for replacement fuse information. 4.1.2 RF Cable to Sonic Converter Interface cable from the power supply to the converter. Classification: Avery Dennison - Public...

  • Page 20: Custom Trigger

    User’s Manual—Sonic Knife 4.1.3 Custom Trigger The interface cable from the sonic knife is used to turn the sonics off and on. The sonic unit is on all the time the stacker is running. 4.1.4 Air Cooling The sonic horn does not require special cooling. However, to maintain optimum efficiency, keep the horn stack area and the back cover cooling vents free from debris and clutter.

  • Page 21: Ultra Sonic Horn "Stack

    The "Converter / Horn" assembly is called the "Stack".     WARNING: Touching the horn during operation can cause burns. The sonic knife has been set-up at the factory to run a checkout stock as the minimum checkout requirement. 4.4 Threading stock through the sonic knife...
  • Page 22 5. Adjust the web guide knob so that the web guides barely touch the stock. If necessary physically position the sonic knife to make a straight path for the stock through the knife into the stacker. Classification: Avery Dennison - Public...
  • Page 23 User’s Manual—Sonic Knife 6. Adjust the stacker so it touches the edge of the label. Adjust the static brush as necessary. Web guides Web guide knob Feed knob SNAP Feed knob Static brush Stacker FIGURE 7 Classification: Avery Dennison - Public...

  • Page 24: Sonic Knife Cleaning

    6. Allow to dry before reassembly. NOTE: Disassembly and flipping back the feed conveyor can be used to     clear jams. Top lock Side lock screw screw FIGURE 8 Classification: Avery Dennison - Public...

  • Page 25: Sonic Knife Maintenance

     The stack will need to be adjusted to cut in a new location,  General tuning will need to be done to keep the sonic knife in  top running condition. The following sections are in order of procedure to set-up the knife and to keep the sonic knife cutting properly.
  • Page 26 NOTE: When removing the knife blade, the blade may seem tightly mounted     to the knife mount pin. Pull blade off of mount (leveling) pin by pulling from the top of the blade. Classification: Avery Dennison - Public...

  • Page 27: Leveling The Knife Blade

    Horn Surface. 4. Make sure the knife spring is fully compressed. 5. Tighten the two knife screws. ” 6. Using the 9/64 wrench, advance the roller cam back up to its original home position. Classification: Avery Dennison - Public...

  • Page 28: Knife Pressure And Dwell Gap Adjust

    1. The knife assembly body moves the knife up and down. 2. As the CAM moves against the lift bracket the knife assembly body moves up. 3. As the CAM moves against the knife pressure shaft, the knife assembly body moves down. Classification: Avery Dennison - Public...
  • Page 29 Dwell - .015”  Dwell is measured while the knife blade assembly is fully  compressed against the sonic horn. Spring height is measured when the knife blade assembly is in  the “up” position. Classification: Avery Dennison - Public...
  • Page 30 4. Using the 9/16” wrench and a ½” wrench, as shown in Figure 14, loosen the locking nut by moving the wrenches in opposite directions. This will allow the top portion of the knife shaft to Classification: Avery Dennison - Public...
  • Page 31 Adjusting Nut clockwise/counter clockwise to achieve a 0.015” gap as shown in Figure 13. 7. With the feeler gauge removed, you should be able to see the knife shaft end as shown in Figure 16. Classification: Avery Dennison - Public...

  • Page 32: Proximity Switch Adjustment

    2. Position the knife in the home position which is all the way up. 3. Loosen the collar of the proximity sensor flag with a 1/8” hex key and position so that it is in a horizontal position as show in Figure17. Classification: Avery Dennison - Public...
  • Page 33 5. Loosen the proximity sensor flag collar and position the flag so there is a 0.015” gap between the flag and the sensor as shown in Figure 18. 0.015” gap Proximity Sensor Proximity flag Proximity flag collar FIGURE 18 6. Retighten the sensor flag. 7. Re-install the covers. Classification: Avery Dennison - Public...

  • Page 34: Horn Replacement / Adjustment

    Screws FIGURE 19 To remove the horn for replacement or adjustment: 1. Remove the sonic knife cover. 2. Remove the knife guard and the exit conveyor. 3. Remove the horn mount screws and horn clamp screws as shown in Figure 19.

  • Page 35: Lifter Bracket / Adjustment

    4. Place .020” thick feeler gauge between lift bracket and cam bearing. 5. Adjust gap on lift bracket to sandwich feeler gauge between bracket and bearing and tighten screws from step 3. 6. Replace front and rear cover. Classification: Avery Dennison - Public...

  • Page 36: Troubleshooting

    Check that both ends of power cord on printer are securely plugged in. Confirm that the outlet the printer is plugged into has power. Confirm all sonic knife cables are securely plugged in. Stock does not advance Jam in Feed Rollers...

  • Page 37: Sonic Knife Specification

    - Flag cutting – (Controlled by printer) - Spare Parts Kit not required - International Hardware Kit The sonic knife is a modular design, which can be added to the Avery Dennison SNAP 500 printer only. Classification: Avery Dennison - Public...

  • Page 38: Manufactures Of Hearing Protectors

    Ely Industrial Part, Building #2 Norwalk, CT 06854 GLENDALE PROTECTIVE TECHNOLOGY, INC. 130 Crossways Park Drive Woodbury, L.I., NY 11797 SELLSTROM MANUFACTURING COMPANY Sellstrom Industrial Park 220 South Hicks Road, Box 355 Palatine, IL 60067 Classification: Avery Dennison - Public...

  • Page 39: Electrical Schematic

    User’s Manual—Sonic Knife 10.0 Electrical Schematic Classification: Avery Dennison - Public...

  • Page 40: 115V / 230V Schematic

    User’s Manual—Sonic Knife 10.1 115V / 230V Schematic Classification: Avery Dennison - Public...

  • Page 41: 500 Downstacker Schematic

    TO SNAP 20 PIN 588039 STACKER OUTPUT CON8 CON8 UPPER STACK POSITION SENSOR CON3 CON3 371133 ISO? 581137 CON3 CON3 CON3 CON3 371133 ISO? 996159 LOWER STACK POSITION SENSOR STACKER FULL SENSOR 371130 CON3 CON3 ISO? Classification: Avery Dennison - Public...

  • Page 42: Assembly Drawings Mechanical

    User’s Manual—Sonic Knife 11.0 Assembly Drawings Mechanical Classification: Avery Dennison - Public...

  • Page 43: Cover Assembly

    QTY. 5571008 FRAME, UPRIGHT 5571204 COVER, BACK 5571208 COVER, BLADE GUARD 5571209 BRACKET, FRONT COVER 5571215 COVER, GEAR 5571225 COVER, FRONT 10:32 X 3/8 BTN. SCREW SOCKET 5990090 HEAD 5990118 1/4:20 X 1/4 CAP SC Classification: Avery Dennison - Public...

  • Page 44: Drive Assembly And Parts List

    GEAR, 48T 05577061 COLLAR, FLAG 05999172 SCREW, 1/4-20 X 1-1/4" FHCS 05571007 FRAME, FEED MOTOR 05351161 STACKER MOTOR ASSEMBLY 05572041 SHAFT, FEED EXT. 05991485 GEAR, 72T 1/4" BORE 05990058 8-32 X 1/4 KNURLED CUP POINT Classification: Avery Dennison - Public...
  • Page 45 ELECTRICAL, CLAMP .35 DIA 05996153 ELECTRICAL, CLAMP .19 DIA 05990051 8:32 X 3/8 CAP SCREW 05571006 FRAME, PC BOARD PC BOARD, FIB FOR SONIC 05341107SK KNIFE 05990020 6:32 X 3/8 B.H. SCREW HARNESS, TELSONIC, 05571137 SG-3510-CT CONTROL Classification: Avery Dennison - Public...

  • Page 46: Infeed Conveyor Assembly

    User’s Manual—Sonic Knife 11.4 InFeed Conveyor Assembly 15 2 Classification: Avery Dennison - Public...

  • Page 47: Infeed Conveyor Assembly Parts List

    ROLLER, TOP 05990325 SNAP RING, 3/16 "E" RING 05990404 RIVET,1/4D X 3/4 LGTH 05574099 SHAFT, ADJUSTMENT KNOB 05574088 BASE CONVEYOR, RH 05991210 KNOB, THUMB 05999014 1/4 X 5/8 FLG BALL BEARING 05991451 SPRING, COMPRESSION, FEED Classification: Avery Dennison - Public...

  • Page 48: H Frame Assembly

    User’s Manual—Sonic Knife 11.6 H Frame Assembly 34 33 Classification: Avery Dennison - Public...

  • Page 49: H Frame Assembly Parts List

    NUT, JAM 5/16-24 05577056 KNIFE BLADE 05577036 SHAFT, SMALL EXTENSION 05990119 1/4:20X3/8 CAP SCREW 05990050 8:32 X 1/4 CAP SCREW 8-32 X 1/4 KNURLED CUP 05577079 BRACKET, CAM 05990058 POINT 05990080 10:32 X 3/8 CAP SCREW Classification: Avery Dennison - Public...

  • Page 50: Frame Assembly And Parts List

    14 05588023 SHAFT, STACKER MOUNT 15 05990167 WASHER, 1/4 SAE 16 05571015 FRAME, LOCATOR GUARD 17 05571016 FRAME, LOCATOR BLOCK 18 05990080 10:32 X 3/8 CAP SCREW 19 05999779 BUSHING, 1/2 X 5/8 X 1 1/2 Classification: Avery Dennison - Public...

  • Page 51: Exit Conveyor Assembly And Parts List

    RIVT, 3/16X3/8 F.H. 21 05578045 BRACKET, MOUNT STANDOFF 22 05990051 8:32 X 3/8 CAP SCREW 23 05578042 BRACKET, UPPER STRIPPER 24 05578039 SHAFT, TOP ROLLER 25 05578050 BRACKET, STATIC BRUSH 26 05991471 4-40 X 1/4 THUMB SCREW Classification: Avery Dennison - Public...

  • Page 52: Safety Guards

    User’s Manual—Sonic Knife 11.10 Safety Guards * 05570080D, 05571114 & 05581143 NOT SHOWN Classification: Avery Dennison - Public...

  • Page 53: Safety Guards Parts List

    PART NO DESCRIPTION QTY. 125280 WASHER - #2, STAR, 7A080042 131902 LABEL, WARNING 131904 LABEL, WARNING, COVERS IN PLACE DOCUMENT FIELD KIT, SONIC KNIFE 05570080D GUARDS (NOT SHOWN) HARNESS, SONIC KNIFE SYSTEM (NOT 05571114 SHOWN) 05571140 HARNESS, INTERLOCK UPGRADE 05571208...

  • Page 54: Revision Record

    User’s Manual—SNAP™ 500 Gen 1 and Gen 2 12.0 Revision Record Revision Description Date ECN No. Author Appr. Removed CE mark from manual as not 12/04/12 required. Update FCC ID and moved to page 2 Moved WEEE symbol to page 2 Updated mechanical assembly 2/23/16 drawings and part lists...
  • Page 55 Avery Dennison 170 Monarch Lane Miamisburg, OH 45342 1-800-543-6650 (In the U.S.A.) 1-800-387-4740 (In Canada) www.averydennison.com...

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