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Summary of Contents for Avery Dennison Power Stacker
- Page 1 User / Service Manual Power Stacker Manual Power Stacker 10/06 Rev. 1.09...
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Page 2: Table Of Contents
User / Service Manual Power Stacker Contents Contents ..........................2 General..........................3 Copyright ............................3 What is a "power stacker" ? ......................3 Initiation ..........................4 Unpacking ............................4 Assembling the Power Stacker ......................5 Mounting the option to the TDI......................6 Assemble light cover ........................7 Set up mode ......................... -
Page 3: General
What is a "power stacker" ? The power stacker is used as an option for the TDI. It is replacing the magazine witch is OK for lower quantities – using higher quantities or smaller label, special short label request the power stacker. -
Page 4: Initiation
User / Service Manual Power Stacker Initiation Unpacking • remove packing parts - take care of documentation and parts • remove option from packaging • the option consists out of the power stacker the platform (disassembled) a cover to protect the sensor from light... -
Page 5: Assembling The Power Stacker
User / Service Manual Power Stacker Assembling the Power Stacker The power stacker is disassembled in the box when you receive it . Before you can use it you have to assemble the platform ! Move the platform – the plastic part in front has to show to the printer side – on the two axles coming out of the cover of the power stacker. -
Page 6: Mounting The Option To The Tdi
Move the guiding axle into the guiding holes of the TDI (see picture) – as well move the front plate part of the power stacker into the slot of the TDI ! Both units have to stay together without any distance (see picture). -
Page 7: Assemble Light Cover
Assemble light cover To protect the sensor (infra red) in the power stacker against normal light – a light cover is delivered together with the power stacker. If you recognise that light is influencing your power stacker, maybe the platform is moving up and down without reason, you should mount the light cover ! We recommend to mount the cover in every case. -
Page 8: Set Up Mode
User / Service Manual Power Stacker Set up mode The power stacker is working separately – only the power is used from the TDI. 10/06 Rev. 1.09... -
Page 9: Modes Of Operation - Operation
Switching on the power stacker (via the TDI) with an empty platform and the platform is down, the power stacker is moving up the platform until the first sensor is covered by the platform -–the power stacker is ready for work. If now the second sensor is covered by printed labels -the platform is moving down automatically.. -
Page 10: Adjusting The Label Width
Therefore the label stopper is used. Two different units are used with the poser stacker – one for short label (not longer then the cover) one for longer label – sticks to the platform itself. Both are delivered with the power stacker. Please take care that you do not squeeze the label. -
Page 11: Magazine Full
After the stack of label has reached the maximum – the platform is down in the lowest position. This position is sensed via a micro switch (see picture) – the power stacker stops and as well the printer is stopped witch a message on the display. -
Page 12: Information Printout / Parameter
User / Service Manual Power Stacker Information printout / parameter Parameter Menu TDI OFFLINE INFO PRTP IFAC SYSP JCLR SCLR OTHR STA0 PSPD PORT EMUL DOWN STA1 MTYP SPOL NACH LCLR STA2 MLEN BMOD SENS CCLR STA3 MWID BAUD PUNS... -
Page 13: Status Printout
User / Service Manual Power Stacker Status printout Are available – please use the media necessary for the printout ! 10/06 Rev. 1.09... -
Page 14: Status Reports
User / Service Manual Power Stacker Status reports Following status messages are the most important for the power stacker – all other are shown below. ST04 Power stacker full Action: Remove label partly or complete 10/06 Rev. 1.09... -
Page 15: Overview - Status Reports
User / Service Manual Power Stacker Overview - Status reports ST 00 ST 15 head sensor not found (system will be locked) ST 01 ST 16 NOVRAM error (factory set) applicator home position not found ST 02 NOVRAM write error... - Page 16 User / Service Manual Power Stacker ST 45 EASY PLUG logo buffer to small ST 30 ST 31 ST 46 EASY PLUG logo number error ST 32 EASY PLUG postbarcode not OK ST 47 ST 33 ST 48 EASY PLUG range command #PA to #IM wrong...
- Page 17 User / Service Manual Power Stacker ST 60 ST 75 memory allocation error (system will be locked) ST 61 ST 76 font allocation error (system will be locked) ST 62 update or numberfield overflow ST 77 ST 63 ST 78...
- Page 18 User / Service Manual Power Stacker ST 90 database contains identical records POFF Power OFF – printer is switched OFF FAIL Image card could not be formatted ST 91 barcode not readable SCAN Scanner was unable to decode the information...
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Page 19: Maintenance, Cleaning And Service
CPU board The used board in the power stacker is an intelligent board – holding a CPU with the necessary program. The power stacker is working on it’s on. Below you will find a picture of the CPU board showing the connector placing. -
Page 20: Micro Switch
3 sensor 4 Micro switch The micro switch (lower end position) can be removed after the cover of the power stacker is removed and the wire is removed from the CPU board. Reflex Sensor The sensor pairs are glued into the front plate ( with Loctite ..) and a special part. If one of the sensor is defect it has to be removed carefully, the hole has the be cleaned and the new sensor glued in. -
Page 21: Stepper Motor
User / Service Manual Power Stacker Stepper motor The stepper motor – if mounted to the power stacker – is an assembly and can not be removed separately (motor and threading axle). Assembly is like described in the TDI manual (platform). -
Page 22: Diagrams
User / Service Manual Power Stacker Diagrams 10/06 Rev. 1.09... -
Page 23: Cable Drawings
User / Service Manual Power Stacker Cable drawings 10/06 Rev. 1.09... - Page 24 User / Service Manual Power Stacker 10/06 Rev. 1.09...
- Page 25 User / Service Manual Power Stacker 10/06 Rev. 1.09...
- Page 26 User / Service Manual Power Stacker 10/06 Rev. 1.09...
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Page 27: Circuit Diagram Cpu Board
User / Service Manual Power Stacker Circuit diagram CPU board VCCVCC 680R 100R 680R 330R MCLR IC3A CD4066B BYV27 680R BYV27 100R Phase1 680R PBL3772 Phase2 IC3B CD4066B OSC1 680R CON4 OSC2 100R 680R 680R 390R 100R 680p 680p 1,2uF... -
Page 28: Component Diagram Cpu Board
User / Service Manual Power Stacker Component diagram CPU board 10/06 Rev. 1.09... -
Page 29: Spare Parts List
User / Service Manual Power Stacker Spare parts list Part Number : 99300-xx-0 C0066 (Jumbo Stacker) C0826 (Power Stacker TDI 1050) Bezeichnung : Power Stacker komplett Identification : power stacker 10/06 Rev. 1.09... - Page 30 User / Service Manual Power Stacker Part Number : 99723-xx-0 Part Number : 99678-xx-0 C0829 (TDI 1050) Bezeichnung : ZSB Abdeckung Bezeichnung : ZSB Plattform Identification : cover assy. Identification : platform assy. Part Number : 99296-xx-0 Bezeichnung : Anschlag...
- Page 31 User / Service Manual Power Stacker Part Number : 99299-xx-0 C0070 (Jumbo Stacker) Bezeichnung : Rückhaube Identification : rear cover 10/06 Rev. 1.09...
- Page 32 User / Service Manual Power Stacker Part Number : 98211-xx-0 Bezeichnung : Reflex Sensor Identification : reflex sensor Part Number : 99303-xx-0 Part Number :99291 -xx-0 Bezeichnung : Anschluß Bezeichnung : Achse Identification : connecting part Identification : axle Part Number : 99302-xx-0...
- Page 33 User / Service Manual Power Stacker Part Number : 99295 Part Number : 99297 Designation: Steel plate Designation : CPU board Part Number : A2299 Designation : Upgrade-Kit Power Stacker (A2299 = A2273 + 99297) Part Number : A2273 Designation : Round cable...
- Page 34 User / Service Manual Power Stacker Part Number :98280 C0072 (Jumbo Stacker) Bezeichnung : Säule TDI Identification : Column TDI Part Number :99176 C0073 (Jumbo Stacker) Bezeichnung : Säule 2 Identification : Column 2 10/06 Rev. 1.09...
- Page 35 User / Service Manual Power Stacker Part Number : 98296-xx-0 Bezeichnung : Platte oben Part Number : M 3 x 3,5 Identification : upper plate Bezeichnung : Innensechskant Schraube Identification : hexagonal screw Part Number : 98280-xx-0 Bezeichnung : Säule...
- Page 36 User / Service Manual Power Stacker Part Number : 99293-xx-0 Part Number : 98579-xx-0 C0827 (Power Stacker TDI 1050) Bezeichnung : Schnellbefestiger Bezeichnung : Achse 2 Identification : security part Identification : axle 2 Part Number : 98240-xx-0 Part Number : 98247-xx-0 Bezeichnung : Gehäuse...
- Page 37 User / Service Manual Power Stacker Part Number : 99292-xx-0 Part Number : 99307-xx-0 Bezeichnung : ZSB Nabe Bezeichnung : Führung Identification : lever assy. Identification : guiding Part Number : 98846-xx-0 Part Number : 99388-xx-0 Bezeichnung : Griff Bezeichnung : ZSB Distanzblech Identification : handle Identification : distanz part assy.
- Page 38 User / Service Manual Power Stacker Part Number : 98361-xx-0 C0484 (Power Stacker TDI 1050) Bezeichnung : ZSB Schlitten Identification : moving part assy. 10/06 Rev. 1.09...
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Page 39: Index
User / Service Manual Power Stacker Index Mount the option to the TDI ....6 Activate sensor ........9 Adjust label length ....... 10 Parameter menu TDI ......12 Assemble light cover ......7 Power Stackdr, Assemble the....5 Power stacker full.........14 Cable drawings........23 Copyright ..........
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