4.1.1 Electrical Equipment 4.1.2 Personnel Qualifi cations 4.1.3 Safe Work Environment Safety Instructions for Staff 4.2.1 Safe Handling of WAGNER Spray Devices 4.2.2 Grounding the Device 4.2.3 Product Hoses 4.2.4 Cleaning and Flushing 4.2.5 Handling Hazardous Liquids, Varnishes and Paints 4.2.6...
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Filling the Empty Pump 8.2.7 Product Hoses, Tubes and Couplings TROUBLESHOOTING AND RECTIFICATION REPAIR 10.1 Repair Personnel 10.2 Mounting Materials DISPOSAL ACCESSORIES 12.1 EvoMotion 40-15 accessories 12.2 Accessories for Product Outlet 12.3 Accessories for Product Inlet 12.4 Wall Mount and Trolley...
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13.2 Overview of the Components 13.3 Air Motor 13.3.1 Reversing Valve 13.4 Fluid Section 15 13.5 Air Regulator Set for EvoMotion 40-15 13.6 Air Regulator Set for AirCoat Air 13.7 Trolley 4" 13.8 4-Wheel Trolley WARRANTY AND CONFORMITY DECLARATIONS 14.1 Important Notes Regarding Product Liability 14.2...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to operating and service staff .
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL LANGUAGES The operating manual is available in the following languages: Language Order No. Language Order No. German 2333557 English 2333558 French 2333559 Spanish 2333561 Italian 2333560 Hungarian 2352156 Russian 2367138 Additional languages on request or at: ABBREVIATIONS IN THE TEXT Materials Number of pieces...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL Cleaning Manual cleaning of devices and device parts with cleaning agent Flushing Internal fl ushing of paint-wetted parts with fl ushing agent Staff qualifi cations Trained person Is instructed in the tasks assigned to him/her, the potential risks associated with improper behavior as well as the necessary protective devices and measures.
See Chapter 3. SAFETY PARAMETERS WAGNER accepts no liability for any damage arising from incorrect use. Use the device only to work with the products recommended by WAGNER. Only operate the device as a whole. Do not deactivate safety fi xtures.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL PROCESSIBLE WORKING MATERIALS Application Water-based products Solvent-based products Low viscosity (<40 sec. DIN No. 4) Medium viscosity (40 to 60 sec. DIN No. 4) High viscosity ( >60 sec. DIN No. 4) UV - sensitive products Shear sensitive products Humidity sensitive products Legend...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL REASONABLY FORESEEABLE MISUSE The forms of misuse listed below may result in physical injury or property damage: coating work pieces which are not grounded; unauthorized conversions or modifi cations to the pneumatic pump; processing dry or similar coating products, e.g., powder;...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL IDENTIFICATION EXPLOSION PROTECTION IDENTIFICATION As defi ned in Directive 94/9/EC (ATEX 95), the device is suitable for use in potentially explosive areas. CE mark (European Communities) Explosion-proof equipment Device class II (not mining) Category 2 device (suitable for zone 1) Ex-atmosphere gas Constructional security...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL Safe handling of WAGNER spray devices Mechanical sparks can form if the device comes into contact with metal. In an explosive atmosphere: Do not knock or push the device against steel or rusty iron.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1 ELECTRICAL EQUIPMENT Electrical devices and equipment To be provided in accordance with the local safety requirements with regard to the operating mode and ambient infl uences.
In electrostatics application: Anyone fi tted with a pacemaker must not enter the high- voltage area! 4.2.1 SAFE HANDLING OF WAGNER SPRAY DEVICES The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or fl ushing agents: Never point the spray gun at people.
OPERATING MANUAL If necessary or at least every 12 months, the liquid ejection devices should be checked for safe working conditions by an expert (e.g., WAGNER Service Technician) in accordance with the guidelines for liquid ejection devices (DGUV regulation 100-500).
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL Make sure that the hoses are laid only in suitable places. Do not lay hoses: - in high-traffic areas, - on sharp edges, - on moving parts or - on hot surfaces. Ensure that the hoses are never run over by vehicles (e.g., fork lifts), or that the hoses are never put under pressure from the outside in any other way.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL Only electrically conductive tanks may be used for cleaning and fl ushing agents. The tanks must be grounded. An explosive gas/air mixture forms in closed tanks. Never spray into a closed tank when using solvents for fl ushing. External cleaning When cleaning the exterior of the device or its parts, also observe the following: Disconnect the pneumatic supply line.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL DESCRIPTION COMPONENTS Air motor Air inlet Mounting fl ange Separating fl uid tank Product outlet Fluid section Product inlet Grounding connection Reversing valve 10 Safety valve (air motor vent) 11 Air pressure regulator 12 Ball valve 13 Air outlet to the reversing valve...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL PROTECTIVE AND MONITORING EQUIPMENT Safety valve The air motor is fi tted with a safety valve. The safety valve has been set and sealed at the factory. In case of pressures over and above the permissible operating pressure, the valve, which is held with a spring, automatically opens and releases the excess pressure.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 5.5.2.1 TECHNICAL DATA Description Units Pump ratio 40:1 Volume fl ow per double stroke cm3/cc Maximum operating overpressure 25.0 3626 Maximum possible strokes in operation /min. Minimum/maximum air inlet pressure 0.2-0.8 28-116 Quality standard 7.5.4 according to ISO 8573.1, 2010 7: Particle concentration 5 – 10 mg/m3 Compressed air quality: free from oil and water 5: Humidity: pressure dew point ≤...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL PRESSURE REGULATOR UNIT Pressure regulator Ball valve Pressure gauge (air inlet pressure) Pressure gauge for AirCoat air (option) Compressed air inlet Pressure regulator AirCoat (option) Safety and motor pressure relief valve B_04122 Ball valve positions: open 1 Open: working position 2 Closed: the air motor may still be under...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 5.6.1 SAFETY AND MOTOR PRESSURE RELIEF VALVE Safety valve The safety valve (10) has been factory adjusted so as to ensure that if pressure exceeds the permitted operating pressure, the valve, which is held with a spring, automatically opens and releases the excess pressure.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL ASSEMBLY AND COMMISSIONING TRAINING ASSEMBLY/COMMISSIONING STAFF The assembly and commissioning staff must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.
This pump can be used as part of a spraying system for Airless or AirCoat applications. Individual supplement components for this pump can be found in the Wagner Accessories Catalogue, or can be put together with the Spraypack Confi gurator. The nozzles must be selected according to the gun instructions. In the case of spraypack orders, the pump (1) is already pre-mounted on a trolley (6) or on a frame at the factory.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL GROUNDING WARNING Discharge of electrostatically charged components in atmospheres containing solvents! Explosion hazard from electrostatic sparks. Clean the piston pump only with a damp cloth. Ground all device components. Ground the work pieces to be coated. WARNING Heavy paint mist if grounding is insuffi cient! Danger of poisoning.
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VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL Safe operation of the EvoMotion pump is only guaranteed with a ground connection. Connect all ground cables using a short and direct route. Procedure: 1. Ground the pump, connect the grounding cable to potential equalization on-site.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL COMMISSIONING Observe all safety regulations in accordance with Chapter 4 and Chapter 7.2. Emergency stop, see Chapter 7.3. Preparation Before every start-up, the following points should be observed as laid down in the operating manual: - Secure gun with safety clip.
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VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL Before every start-up, the following points should be observed as laid down in the operating manual: - Check the permissible pressures. - Check all connections for leaks. - Check hoses for damage. It should be ensured that the device is in the following state before carrying out any work on it: - Interrupt the air supply (2).
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL OPERATION TRAINING THE OPERATING STAFF The operating staff must be qualifi ed and fi t to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from fl ying parts. Ensure that the pump and suction system are always completely filled with fl ushing agent or working material. Do not spray the device empty after cleaning.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL EMERGENCY STOP In the case of unexpected processes, close the ball valve (2) immediately, open safety valve (10) and depressurize the parts carrying the product via the return valve (3). B_04078...
Slowly open the ball valve (2). Set required working pressure on the pressure regulator (1). Optimize the spraying results according to the data in the gun operating manual. Start work process. System example EvoMotion 40-15 for AirCoat procedure closed open B_04080...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL PRESSURE RELIEF/WORK INTERRUPTION Pressure relief of the product 1 Close the spray gun. 2 Close ball valve (2). 3 Relieve the system pressure, either by opening the gun or by opening the return valve (3).
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL BASIC FLUSHING Before each basic fl ushing, the nozzle must be removed from the gun. The data in the gun's operating manual are to be observed. With AirCoat systems, carry out the basic fl ushing of the system without atomizing air (8). 1.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 7.6.1 FILLING WITH WORKING MATERIAL After basic fl ushing, the system can be fi lled with working material. Proceed according to Chapter 7.6, but use working material instead of fl ushing agent.
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 8.1.3 DECOMMISSIONING AND CLEANING The device should be cleaned for maintenance purposes. Ensure that no remaining product dries on and sticks to the device. 1. Carry out work interruption Chapter 7.5. 2. Carry out basic fl ushing in accordance with Chapter 7.6.
- Commissioning in accordance with Chapter 6.6. In accordance with DGUV regulation 100-500 (BGR 500 Chapter 2.29 and 2.36): - The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 8.2.3 REGULAR MAINTENANCE WORK 1. Check the level of separating agent in the separating agent cup every day, and top up if necessary. 2. Check and clean the high-pressure fi lter every day or as required (see Chapter 8.2.8.). 3.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 8.2.5 EMPTYING THE PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from fl ying parts. Ignition of potentially explosive surrounding atmosphere. Empty the device slowly and in a controlled manner. Avoid potentially explosive atmosphere in the surroundings.
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VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL System example EvoMotion 40-15 for the AirCoat procedure. closed open B_04079...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 8.2.6 FILLING THE EMPTY PUMP Note: Before each fi lling, the nozzle must be removed from the gun. The data in the gun's operating manual are to be observed. In case of AirCoat systems, carry out the fi lling of the system without atomizing air (8). 1.
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VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL System example EvoMotion 40-15 for the AirCoat procedure. closed open B_04079...
– 6 years from the date of the hose crimping (see fi tting embossing). – 10 years from the date of the hose imprinting. Fitting Hose imprinting Meaning embossing Meaning Name / WAGNER (if present) Manufacturer xxx bar Pressure Date of yymm manufacture (year/...
The air motor is iced There is a lot of condensation water Install a water separator. in the air supply. If none of the causes of malfunction mentioned are present, the defect can be remedied by a WAGNER Service Center.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL REPAIR 10.1 REPAIR PERSONNEL Repair work should be undertaken carefully by qualifi ed and trained personnel. They should be informed of specifi c hazards during their training. The repairs must be carried out in accordance with the corresponding service manual. The following hazards may arise during repair work: - Health hazard from inhaling solvent vapors - Use of unsuitable tools and aids...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL DISPOSAL When the equipment must be scrapped, please diff erentiate the disposal of the waste materials. The following materials have been used: Steel Aluminum Plastics Carbide Consumable products Consumable products (lacquers, adhesives, fl ushing and cleaning agents) must be disposed of in accordance with all applicable legal requirements.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL ACCESSORIES 12.1 EVOMOTION 40-15 ACCESSORIES Order No. Designation 2329450 EvoMotion 40-15 PE/T T6145.00A AirCoat regulator set 236219 Grounding cable, complete 3 m; 9.8 ft 9992504 Separating agent 250 ml 9992505 Separating agent 500 ml = Wearing part 12.2...
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VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL B_04081...
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VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 12.4 WALL MOUNT AND TROLLEY Order No. Designation 2332143 Wall mount 4", complete 2332374 4-leg stand T6196.00 Trolley, 4 wheels 2325901 Trolley 4", complete B_04113...
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 13.2 OVERVIEW OF THE COMPONENTS Order No. Designation 2329450 EvoMotion 40-15 PE/T 2329635 Fluid section 15 PE/T EM U3B08018060 Air motor M80 EM A359.71A Spacer E516.71A Safety fi xture spacer 9900353 Hexagon socket cylinder head screw...
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.
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VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 30 Nm; 22 lbft 35 Nm; 25.8 lbft 20 Nm; 14.7 lbft Installation instructions: Mount piston rod (12) always from bottom to top by the assigned rod seal (18). B_03431...
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VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL Air motor spare parts list EM M80 Order No. Designation 2341115 Pilot valve 9992757 Threaded elbow fi tting H505.07 Silencer M432.00 Reducing fi tting 9992831 Loctite® 542 9907241 Hexagon socket cylinder head screw 9998808 Mobilux®...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 13.3.1 REVERSING VALVE B_03139 Spare parts list for the reversing valve, 40-15 Order No. Designation G498.00 Reversing valve 9971123 O-ring G521.00 Reversing valve gasket G520.00 Steamer...
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.
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VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 30 Nm; 22.1 lbft 2.5 Nm; 1.84 lbft B_03445...
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VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL Spare parts list for fl uid section 15 Designation T6158.00 Connector G101.05 Sealing collar T 18/29 G101.08E Sealing collar PE 18/29 G104.05 Sealing collar T 13/25 G104.08E Sealing collar PE 13/25 9900136 Hexagon screw without shaft 9998808 Mobilux®...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 13.5 AIR REGULATOR SET FOR EVOMOTION 40-15 B_04117 Order No. Designation T6140.00A Pump air regulator set 9906026 Hexagon socket cylinder head screw 9998677 Pressure gauge 0-1 MPa; 0-10 bar; 0-145 psi (d40) 9985682...
VERSION 12/2015 ORDER NUMBER DOC2333558 OPERATING MANUAL 13.6 AIR REGULATOR SET FOR AIRCOAT AIR B_03436 Order No. Designation T6145.00A AirCoat regulator set 9998677 Pressure gauge 0-1 MPa; 0-10 bar; 0-145 psi (d40) 9992129 Elbow with taper 9998719 Detachable double fi tting 9985694 T-piece G123.00...
The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.
T4: With dry running protection. EC Certifi cate of Conformity The CE certifi cate of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2312813 14.4...
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Order No. 2333558 Edition 12/2015 Germany Phone Telefax E-mail Switzerland Phone Telefax More contact addresses on the internet at: Company/Locations/WAGNER worldwide Subject to changes without notice...
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