WAGNER Wildcat 18-40 Service Manual

WAGNER Wildcat 18-40 Service Manual

Icebreaker pumps, feed volume 40 ccm - 300 ccm
Table of Contents

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IceBreaker Pumps
Feed volume 40 ccm - 300 ccm
B_00365
II 2G IIB c T3 X
Translation of the original
Service manual
Wildcat
Puma
10-70
28-40
18-40
15-70
Leopard
21-110
35-70
15-150
35-150
Jaguar
48-110
75-150
Tiger
72-300
Edition 01/2012
B_00343

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Table of Contents
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Summary of Contents for WAGNER Wildcat 18-40

  • Page 1 Translation of the original Service manual Wildcat Puma 10-70 28-40 18-40 15-70 Leopard 21-110 35-70 15-150 35-150 Jaguar 48-110 75-150 Tiger 72-300 Edition 01/2012 IceBreaker Pumps Feed volume 40 ccm - 300 ccm B_00343 B_00365 II 2G IIB c T3 X...
  • Page 3: Table Of Contents

    Safety instructions for the operator 2.1.1 Electrical equipment 2.1.2 Personnel qualifi cations 2.1.3 A safe work environment Safety instructions for staff 2.2.1 Safe handling of WAGNER spray units 2.2.2 Earth the unit 2.2.3 Paint hoses 2.2.4 Cleaning 2.2.5 Handling hazardous liquids, varnishes and paints 2.2.6...
  • Page 4 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL Contents SPARE PARTS How to order spare parts? Over views modules 7.2.1 Wildcat, Puma, Leopard and Jaguar 7.2.2 Tiger Air motors 7.3.1 Air motors Wildcat, Puma, Leopard 7.3.2 Air regulator for air motors Wildcat, Puma and Leopard 7.3.3 Air motor Jaguar...
  • Page 5: About These Instructions

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL ABOUT THESE INSTRUCTIONS These service instructions contain information on the maintenance and repair of the units. For further information on technical data and accessories, please see the respective oper- ating instructions.
  • Page 6: Warnings, Notes And Symbols In These Instructions

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual point out particular dangers to users and equipment and state measures for avoiding the hazard. These warning instructions fall into the following categories: DANGER Danger - imminent danger.
  • Page 7: General Safety Instructions

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep these operating instructions to hand near the unit at all times. Always follow local regulations concerning occupational safety and accident prevention. 2.1.1 ELECTRICAL EQUIPMENT Electrical plant and unit...
  • Page 8: Safe Handling Of Wagner Spray Units

    EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or cleaning agents: Never point the spray gun at people. Never reach into the spray jet.
  • Page 9: Cleaning

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 2.2.4 CLEANING De-energize the unit electrically. Disconnect the pneumatic supply line. Relieve the pressure from the unit. Ensure that the flash point of the cleaning agent is at least 5 K above the ambient temperature.
  • Page 10: Use In An Explosion Hazard Area

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL USE IN AN EXPLOSION HAZARD AREA 2.4.1 CORRECT USE 2.4.2 EXPLOSION PROTECTION IDENTIFICATION As defined in the Directive 94/9/EC (ATEX 95), the unit is suitable for use in areas where there is an explosion hazard.
  • Page 11: German Regulations And Guidelines

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL Surface spraying, electrostatic Do not spray unit parts with electrostatic (e.g. electrostatic spray gun). Cleaning If there are deposits on the surfaces, the unit may form electrostatic charges. Flames or sparks can form if there is a discharge.
  • Page 12: Guarantee And Conformity Declarations

    fitted , operated and maintained. If other makes of accessory and spare parts are used, the manufacturer‘s liability could be fully or partially null and void. The usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed. GUARANTEE CLAIM...
  • Page 13: Ce-Conformity

    TRBS 2153 Marking: II 2G IIB c T3 X CE Certificate of Conformity The certificate is enclosed with this product. The certificate of conformity can be reordered from your WAGNER representative, quoting the product and serial number. Part number : 2302304...
  • Page 14: Product Description

    Ø 3 inch Ø 4 inch Ø 6 inch S 3 inch S 3 inch S 3 inch S 3 inch S 3 inch WILDCAT 18-40 WILDCAT 10-70 PUMA 28-40 PUMA 15-70 LEOPARD 35-70 70 cm 40 cm TIGER PUMA...
  • Page 15: Date

    O-rings Tefl on V-packings Standard PE/ TG PE = Polyethylen UHMW TG = Tefl on (PTFE) with graphite 4.2.2 RECOMMENDED V-PACKINGS Wagner V-packings are manufactured in four different materials: Code Material Colour Leather dark brown Tefl on with graphite black...
  • Page 16: Technical Data

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 4.2.3 TECHNICAL DATA 4.2.3.1 TECHNICAL DATA FOR WILDCAT, PUMA Units WILDCAT WILDCAT PUMA PUMA PUMA PUMA Description 10-70 18-40 28-40 15-70 21-110 15-150 Transmission ratio 10 :1 18 :1 28 : 1 15 :1 21:1...
  • Page 17: Technical Data For Leopard, Jaguar And Tiger

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 4.2.3.2 TECHNICAL DATA FOR LEOPARD, JAGUAR AND TIGER Description Units LEOPARD LEOPARD LEOPARD JAGUAR Tiger 35-70 48-110 35-150 75-150 72-300 Transmission ratio 35 : 1 48 :1 35 : 1 75:1 72 :1 Flow volume per double stroke (DS)
  • Page 18: Repairs

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL REPAIRS TOOLS, TEST DEVICES AND ASSEMBLY AIDS Standard tools: Single-head engineers jaw wrench SW13; size 0.51 inch Single-head engineers jaw wrench SW17; size 0.67 inch Single-head engineers jaw wrench SW19; size 0.75 inch Single-head engineers jaw wrench SW22;...
  • Page 19: Dismantling / Mounting

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 20: Functional Test

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL FUNCTIONAL TEST FIELD-TEST PREPARATION Re-assemble pump and other components on trolley or wall-support. Connect suction and HP hoses, test gauge, spray gun with suitable nozzle. WARNING Overpressure! Risk of injury bursting components ➞...
  • Page 21: Testing Air Motor For Air Leaks

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL TESTING AIR MOTOR FOR AIR LEAKS Allow pump to cycle slowly, and stop pump by closing gun at various points in up and down stroke. Check for any air leaks. Close air-supply ball-valve without relieving and check for pressure-loss.
  • Page 22: Function Test

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL FUNCTION TEST The function test should be carried out according to the pressure shown in column 3 of the table of „test data“ chapter 6.7. 1. For fi nal pressure, see test data table column 4. Pressure difference between upward stroke and downward stroke must not exceed that in the table column 5.
  • Page 23: Test Data Table

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL TEST DATA TABLE Column WILDCAT 7.4±0.5 6.5±0.5 4.0±0.5 0.25 10-70 74±5 65±5 40±5 116.0 1073±72.5 101.5 943±72.5 72.5 580±72.5 72.5 36.3 WILDCAT 14.4±1 12.6±1 10±1 0.25 18-40 144±10 126±10 100±10 116.0...
  • Page 24: Spare Parts

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 25: Over Views Modules

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL OVER VIEWS MODULES 7.2.1 WILDCAT, PUMA, LEOPARD AND JAGUAR WILDCAT WILDCAT WILDCAT WILDCAT WILDCAT WILDCAT 10-70 10-70 18-40 18-40 18-40 18-40 PE/TG PE/T PE/TG PE/T PE/TG PE/T Valve tappet Valve tappet Item Description Piston pump...
  • Page 26 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL PUMA PUMA PUMA PUMA PUMA 28-40 28-40 28-40 15-70 15-70 PE/TG PE/T PE/TG PE/TG PE/T Item Description Piston pump 367103 367105 367119 367106 367107 Material pump 367070 367072 367073 368070 368076...
  • Page 27 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL LEOPARD LEOPARD LEOPARD LEOPARD LEOPARD 35-70 35-70 35-150 35-150 35-150 PE/TG PE/T PE/TG PE/T PE/L Item Description Piston pump 368103 368105 368106 368107 368109 Material pump 368070 368076 368071 368073 368072...
  • Page 28 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL JAGUAR JAGUAR JAGUAR 75-150 75-150 75-150 PE/TG PE/T PE/L Item Description Piston pump (NPSM) 369121 369123 369122 Material pump 368071 368073 368072 Air motor 369080 369080 369080 Spring 368530 Coupling 368529...
  • Page 29: Tiger

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 7.2.2 TIGER Tiger Tiger Tiger 72-300 72-300 72-300 PE/L PE/TG PE/T Item Description Piston pump (NPSM) 370102 370104 370103 Material pump 370070 2302211 370071 Air motor 370080 Spring 370530 Coupling 370529...
  • Page 30: Air Motors

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL AIR MOTORS 7.3.1 AIR MOTORS WILDCAT, PUMA, LEOPARD 10-15 Nm; 7-11 lbft 20-25 Nm; 15-19 lbft 40 Nm; 30 lbft 2-3 Nm; appr. 2 lbft 25 Nm; 19 lbft B_00258 Pressure regulator (pos.
  • Page 31 Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 32 9974098 9974098 9974098 9974101 9974101 Threaded plug 9998674 9998674 9998674 9998674 9998674 Threaded plug 9998274 9998274 9998274 9998274 9998274 Sticker WAGNER 366804 367804 367804 368804 368804 Threaded plug 9998675 9998675 9998675 9998675 9998675 Control housing 367315 367315 367315 368315 368315...
  • Page 33 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT PUMA PUMA LEOPARD LEOPARD Spare parts list Ø80mm/ Ø100mm/ Ø100mm/ Ø150mm/ Ø150mm/ Air motor H75mm H75mm H150mm H75mm H150mm Ø3.1/S3 inch Ø4/S3 inch Ø4/S6 inch Ø6/S3 inch Ø6/S6 inch Pos K Description...
  • Page 34: Air Regulator For Air Motors Wildcat, Puma And Leopard

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT PUMA PUMA LEOPARD LEOPARD Spare parts list Ø80mm/ Ø100mm/ Ø100mm/ Ø150mm/ Ø150mm/ Air motor H75mm H75mm H150mm H75mm H150mm Ø3.1/S3 inch Ø4/S3 inch Ø4/S6 inch Ø6/S3 inch Ø6/S6 inch Pos K Description...
  • Page 35: Air Motor Jaguar

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 36 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 40 Nm / 30 lbft 70 Nm / 52 lbft 140 Nm / 103 lbft 8-10 Nm / 6-7 lbft 84. 113 33, 112 20 Nm 15 lbft 40 Nm / 30 lbft Do not dismount the...
  • Page 37 ◆ ★ O-ring 9971056 ◆ ★ O-ring 9974089 ◆ ★ O-ring 9974132 ◆ ★ O-ring 9971137 ◆ ★ O-ring 9974165 Sticker WAGNER 369804 Threaded plug 9998675 Control housing 369315 Washer 9925034 Hexagon head screw 9907137 Hexagon nut 9910605 Washer 9920106 Washer...
  • Page 38 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL JAGUAR ø220mm H150mm Spare parts list Air motor Jaguar ø8.7/S6 inch Qty Description ◆ ★ O-ring 9971009 ◆ ★ Sealing ring 9974135 ◆ Pressure gauge 9998725 ◆ O-ring 115437 Sticker Ice Breaker 367806...
  • Page 39 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL JAGUAR ø220mm H150mm Spare parts list Air motor Jaguar ø8.7/S6 inch Qty Description ◆ Diaphragm unit 115435 ◆ Sound absorbing mat 9/12“ 369330 ◆ Hand-wheel 115787 Pressure regulator unit 9 assy. (incl. pos. 62) 369060 Loctite 222 50 ml;...
  • Page 40: Regulator For Jaguar

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 7.3.4 REGULATOR FOR JAGUAR B_01982...
  • Page 41: Air Motor Tiger

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 42 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 40 Nm / 30 lbft 3 / 2 200 Nm / 148 lbft 11, 118 8, 119 70 Nm / 51 lbft 8-10 Nm / 6-7 lbft 20 Nm / 15 lbft 60 Nm / 44 lbft 75 a)
  • Page 43 9971129 9971129 ◆ ★ O-ring 9974089 9974089 Hood 9 369311 369311 ◆ Sound absorbing mat 9 369319 369319 Sticker Wagner 12 Tiger 370804 370804 Hexagon head screw 9900150 9900150 Cap head screw 9907078 Hexagon head screw 9907208 9907208 Screw 9907125...
  • Page 44 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL LUMO Tiger LUMO Tiger Spare parts list Air motor with regulator without regulator Description ◆ ★ Sealing ring 9970149 9970149 ◆ ★ O-ring 9974092 9974092 Synthetic union elbow 8-1/4“ 9998253 9998253 Synthetic union elbow 8-1/8“...
  • Page 45 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL LUMO Tiger LUMO Tiger Spare parts list Air motor with regulator without regulator Description ◆ ★ Sealing ring 1“ 9974135 ◆ Pressure control valve A25R-1 9999452 ◆ Diaphragm unit 115435 ◆...
  • Page 46: Regulator For Air Motor Tiger

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 47: Material Pumps

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 48 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL +10 Nm 70 Nm + 7 lbft 52 lbft 25 Nm; 18 lbft 40 Nm/ 30 lbft Item 4 tighten to block manually. Use a standard spanner only if it‘s necessary.
  • Page 49 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 40 cm ³ 40 cm ³ 40 cm ³ 40 cm ³ Spare parts list Material pumps PE/TG PE/TG PE/L PE/T Qty Description ◆ Packing PE/L compl. (small) 115826 ◆★...
  • Page 50: Material Pumps 70 Ccm

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 51 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL +10 Nm 70 Nm + 7 lbft 52 lbft 25 Nm 18 lbft 40 Nm/ 30 lbft Item 4 tighten to block manually. Use a standard spanner only if it‘s B_01269 necessary.
  • Page 52 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL ³ ³ ³ 70 cm 70 cm 70 cm Spare parts list Material pumps PE/TG PE/L PE/T Qty Description ◆ Packing PE/T compl. (large) 368992 ◆ Packing PE/L compl. (large) 368993 ◆★...
  • Page 53: Material Pump 110 Ccm

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 54 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 50 Nm 27 lbft +10 Nm 70 Nm + 7 lbft 52 lbft 50 Nm 27 lbft 160 Nm 118 lbft Item 4 tighten to block manually Use a standard spanner only if it‘s necessary.
  • Page 55 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 110 cm ³ 110 cm ³ 110 cm ³ Spare parts list Material pump PE/TG PE/L PE/T Qty Description ◆★ Sealing collar TG (small) 368426 ◆★ Sealing collar T (small) 368436 ◆★...
  • Page 56: Material Pumps 150 Ccm

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 57 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 50 Nm 27 lbft +10 Nm 70 Nm + 7 lbft 52 lbft 50 Nm 27 lbft 160 Nm 118 lbft Item 4 tighten to block manually. Use a standard spanner only if it‘s B_01277 necessary.
  • Page 58 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 150 cm ³ 150 cm ³ 150 cm ³ Spare parts list Material pumps PE/TG PE/L PE/T Qty Description ◆ Sealing collar L (small) 367922 ◆★ Sealing collar PE (small) 367523 ◆...
  • Page 59: Material Pumps 300 Ccm

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 60 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 70 Nm; 52 lbft 70 Nm; 52 lbft 300 Nm; 221 lbft B_00339 lbft min. 80 Nm; min. 59 lbft...
  • Page 61 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 300 cm ³ 300 cm ³ 300 cm ³ Spare parts list HV material pumps PE/TG PE/L PE/T Description ◆ Valve seat Outlet 300 369510 ◆ ★ O-ring 369528 ◆...
  • Page 62: High-Pressure Fi Lter

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL HIGH-PRESSURE FILTER 7.5.1 HIGH-PRESSURE FILTER WILDCAT, PUMA, LEOPARD, JAGUAR 90 Nm; 66 lbft Pos. 3 tightened Identifi cation of by hand on block the fi lter 100 Nm; 74 lbft 90 Nm;...
  • Page 63 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL Ball valve version in: Steel Stainless steel Item K Qty Description Part No. Part No. ◆ Filter cartridges * * Filter cartridge 200 295721 * Filter cartridge 100 3514068 * Filter cartridge 50 3514069...
  • Page 64: High-Pressure Fi Lter Tiger

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 7.5.2 HIGH-PRESSURE FILTER TIGER 90 Nm; 66 lb-ft Identifi cation of the fi lter Pos. 3 tightened by hand on block 100 Nm: 74 lbft 80 Nm; 59 lb-ft 100 Nm: 74 lbft 100 Nm: 74 lbft B_00294...
  • Page 65 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL Ball valve version in: Steel Stainless steel Item Description Part-No. Part-No. * Filter cartridge 50 3514069 * Filter cartridge 20 291564 ◆ Cone spring 3514058 ◆ Ball valve 9998679 9999159 Screwed connecting piece...
  • Page 66: Filter-Relief Combination

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL FILTER-RELIEF COMBINATION 90 Nm; 66 lbft M16x1.5 50 Nm; 37 lbft B_02760 NPSM3/8” NPSM3/8* NPSM1/4” Item K Part No. Description 367135 Filter-relief combination 123469 Filter housing 367564 Adapter I=M20X1.5; A=NPSM 3/8” ◆...
  • Page 67: Distributor

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL DISTRIBUTOR 200 Nm; 148 lbft G 3/4” NPS 3/8” B_00349 M20x2 Part-No Description 370099 Distributor assy. (metric) 367962 Double socket M20x2-G3/8“ 370329 Distributor 370914 Screw-in socket G3/4A-M30x2A 369913 Reducing double nipple with 2 x 60°...
  • Page 68: Trolley

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL TROLLEY B_07771 Item K Description Part No. Part No. Part No. for Wildcat for Puma for Leopard Trolley complete 367121 368121 Stand 367021 368021 Wheel set and handles 367022 Hexagonal screw DIN931 M 6x..
  • Page 69: Trolley „Heavy Duty

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL TROLLEY „HEAVY DUTY“ B_00363 Item K Qty Description Part No. Part No. for Leopard for Jaguar and Tiger Trolley Heavy Duty 369024 Washer DIN125; A6.4 or A8.4 9920103 9920102 ◆...
  • Page 70: Lifting Trolley Pneumatic

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 7.10 LIFTING TROLLEY PNEUMATIC Heat up the handle to 60°C; 140°F before assembly B_00281 Mounting materials Part No. Description 9998808 Grease Beacon EP2 9992528 Loctite 270 9992831 Loctite 542 9992610 Cable binder 9950615...
  • Page 71 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT Spare parts list Lifting trolley pneumatic PUMA JAGUAR JAGUAR LEOPARD 500N 700N Qty Description Lifting trolley pneumatic complete 367032 369032 369033 Cross head block 9999007 9999007 9999007 Lifting gear pneumatic 369237 369237...
  • Page 72 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT Spare parts list Lifting trolley pneumatic PUMA JAGUAR JAGUAR LEOPARD 500N 700N Qty Description Synthetic union elbow 9998110 9998110 9998110 ◆ Way valve 9943120 9943120 9943120 Hexagon nut 9910108 9910108 9910108...
  • Page 73 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL...
  • Page 74: Lifting Trolley

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 7.11 LIFTING TROLLEY Heat up the handle to 60°C; 140°F before assembly B_00213 Mounting materials Part-No. Description 9998808 Grease Beacon EP2 9992528 Loctite 270...
  • Page 75 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT PUMA Spare parts list Lifting trolley LEOPARD LEOPARD 35-70 35-150 JAGUAR 400N 500N 700N Qty Description Part No. Part No. Part No. Lifting trolley complete 367031 368032 369031 Cross head block 9999007...
  • Page 76: Wall Lifting Gear Pneumatic

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 7.12 WALL LIFTING GEAR PNEUMATIC B_00282 Mounting materials Part No. Description 9992528 Loctite 270 9992831 Loctite 542 9992610 Cable binder 9950615 Cable binder...
  • Page 77 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT Spare parts list Wall lifting gear pneumatic PUMA JAGUAR JAGUAR LEOPARD 500N 700N Qty Description Part No. Part No. Part No. Wall lifting gear pneumatic complete 367036 369036 369037 Cross head block...
  • Page 78 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT Spare parts list Wall lifting gear pneumatic PUMA JAGUAR JAGUAR LEOPARD 500N 700N Qty Description Part No. Part No. Part No. Sound absorber 9991761 9991761 9991761 Cap head screw 9900334 9900334 9900334...
  • Page 79 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL...
  • Page 80: Wall Lifting Gear

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 7.13 WALL LIFTING GEAR B_00295 Mounting materials Part No. Description 9992528 Loctite 270...
  • Page 81 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT PUMA Spare parts list LEOPARD LEOPARD JAGUAR Wall lifting gear 35-70 35-150 75-150 400N 500N 700N Qty Description Part No. Part No. Part No. Wall lifting gear complete 367035 368036 369035...
  • Page 82: Accessories

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL ACCESSORIES ACCESSORIES FOR WILDCAT AND PUMA PUMPS B_02762...
  • Page 83 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 1, 55 25,26 25,26 35, 36, 35, 36, 57, 58, 59 57, 58, 59 AirCoat 3, 4 37, 60, 61, 62 40, 63 11, 64 MW0.8 MW0.8 MW1.0 MW0.8 MW0.3 MW1.25...
  • Page 84 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT WILDCAT PUMA PUMA PUMA PUMA List accessories 10-70 18-40 28-40 15-70 21-110 15-150 Item K Description Piston pump PE/TG 366112 366110 367103 367106 2319960 368114 366113 366111 367105 367107 368115...
  • Page 85 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT WILDCAT PUMA PUMA PUMA PUMA List accessories 10-70 18-40 28-40 15-70 21-110 15-150 Item K Description Suction elbow M36x2 97075 394910 Air cap LV (red) 394911 Air cap HV (blue) AirCoat-gun GM 4100AC, 394002 394002...
  • Page 86 51 ◆ Nozzles Tip nozzles .., 1088HHH 27 MPa; 270 bar; 3920 psi Airless gun AG-14 with Profi Tip 347016 NPSM 1/4“, 27 MPa; 270 bar; 3920 53 ◆ Nozzle Wagner Profi Tip HD..., 1006HHH- 356940 Separating fl uid 10 l; 2.6 gal ◆ Verschleissteil...
  • Page 87 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT WILDCAT PUMA PUMA PUMA PUMA List accessories 10-70 18-40 28-40 15-70 21-110 15-150 Item K Description 57 ◆ Hose set material AC DN4, Air 2312801 DN6, consisting of paint-, air- and protective hose.
  • Page 88 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT WILDCAT PUMA PUMA PUMA PUMA List accessories 10-70 18-40 28-40 15-70 21-110 15-150 Item K Description ◆ Suction hose paint assy. Niro 97073 DN 13 mm; ID 0.5 inch, 1 m; 3.28 ft, M36X2 Quick coupling with hose nozzle 9998811...
  • Page 89: Accessories For Leopard And Jaguar Pumps

    40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL ACCESSORIES FOR LEOPARD AND JAGUAR PUMPS List accessories LEOPARD LEOPARD LEOPARD JAGUAR 35-70 35-150 48-110 75-150 Item K Description Piston pump PE/TG 368103 368106 368023 369121 Piston pump PE/T 368105 368107 368024...
  • Page 90 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL B_02765...
  • Page 91 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 1, 55 25,26 25,26 35, 36, 35, 36, 57,58,59 57, 58, 59 AirCoat 3, 4 37, 60, 61, 62 40, 63 11, 64 MW0.8 MW0.8 MW1.0 MW0.3 MW0.8 MW1.25 MW1.0 MW0.3...
  • Page 92 (for pos. 40 or 63) Adapter NPSM 3/8“ I -NPSM 1/4“ A 367562 Adapter NPSM 3/8“ I -M16x1.5 A 367563 Airless gun AG-14, NPSM 1/4“, 257015 27 MPa; 270 bar; 3920 psi with nozzles holder Tip Wagner ◆ Wearing part...
  • Page 93 27 MPa; 270 bar; 3920 psi Airless gun AG-14 with Profi Tip HD, 347016 NPSM 1/4“, 27 MPa; 270 bar; 3920 psi ◆ Nozzle Wagner Profi Tip HD..., 1006HHH Separating fl uid 10 l; 2.6 gal 356940 ◆ Hose set material AC DN4, Air DN6, 2312801 consisting of paint-, air- and protective hose.
  • Page 94 Mounting for wall: Pump 90° rotated 368030 Airless gun G-15, NPSM 1/4“, 347011 53 MPa; 530 bar; 7690 psi with nozzles holder Tip Wagner Airless gun G-15, NPSM 1/4“, 347001 53 MPa; 530 bar; 7690 psi with nozzles holder standard Airless gun G-15, NPSM 1/4“,...
  • Page 95: Accessories For Tiger

    (incl. item 10 and 11) ◆ 9974151 Sealing ring Cu ◆ 347011 Airless gun G15, 1/4 NPSM, 53 MPa; 530 bar; 7690 psi with nozzles holder Tip Wagner ◆ 9974126 Sealing ring Al 369958 Double nipple G1 1/2“- M36x2 367140 Suction hose DN 25 mm;...
  • Page 96 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 32/18/26 13/15 MW0.3 MW0.8 MW1.25 B_00353 MW0.8...
  • Page 97 40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL List accessories Item K Part No. Description 367840 Tool set 367560 Double nipple 1/4 NPSM-1/4 NPSM (for hose extension) 369020 Mounting for wall 9“ assy. 369959 Exhaust hose G1 1/2” ◆...
  • Page 98 DK- 8600 Silkeborg Telephone: +32 (0)2 269 4675 Telephone: +45 70 200 245 Telefax: +32 (0)2 269 7845 Telefax: +45 86 856 027 E-Mail: info@wsb-wagner.be / HP www.wsb-wagner.eu E-Mail info@wagner-industri.com United Kingdom France WAGNER Spraytech (UK) Ltd. J. WAGNER France S.A.R.L.
  • Page 100 367866...

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