Safety instructions for the operator 2.1.1 Electrical equipment 2.1.2 Personnel qualifi cations 2.1.3 A safe work environment Safety instructions for staff 2.2.1 Safe handling of WAGNER spray units 2.2.2 Earth the unit 2.2.3 Paint hoses 2.2.4 Cleaning 2.2.5 Handling hazardous liquids, varnishes and paints 2.2.6...
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL Contents SPARE PARTS How to order spare parts? Over views modules 7.2.1 Wildcat, Puma, Leopard and Jaguar 7.2.2 Tiger Air motors 7.3.1 Air motors Wildcat, Puma, Leopard 7.3.2 Air regulator for air motors Wildcat, Puma and Leopard 7.3.3 Air motor Jaguar...
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL ABOUT THESE INSTRUCTIONS These service instructions contain information on the maintenance and repair of the units. For further information on technical data and accessories, please see the respective oper- ating instructions.
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual point out particular dangers to users and equipment and state measures for avoiding the hazard. These warning instructions fall into the following categories: DANGER Danger - imminent danger.
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep these operating instructions to hand near the unit at all times. Always follow local regulations concerning occupational safety and accident prevention. 2.1.1 ELECTRICAL EQUIPMENT Electrical plant and unit...
EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or cleaning agents: Never point the spray gun at people. Never reach into the spray jet.
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 2.2.4 CLEANING De-energize the unit electrically. Disconnect the pneumatic supply line. Relieve the pressure from the unit. Ensure that the flash point of the cleaning agent is at least 5 K above the ambient temperature.
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL USE IN AN EXPLOSION HAZARD AREA 2.4.1 CORRECT USE 2.4.2 EXPLOSION PROTECTION IDENTIFICATION As defined in the Directive 94/9/EC (ATEX 95), the unit is suitable for use in areas where there is an explosion hazard.
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL Surface spraying, electrostatic Do not spray unit parts with electrostatic (e.g. electrostatic spray gun). Cleaning If there are deposits on the surfaces, the unit may form electrostatic charges. Flames or sparks can form if there is a discharge.
fitted , operated and maintained. If other makes of accessory and spare parts are used, the manufacturer‘s liability could be fully or partially null and void. The usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed. GUARANTEE CLAIM...
TRBS 2153 Marking: II 2G IIB c T3 X CE Certificate of Conformity The certificate is enclosed with this product. The certificate of conformity can be reordered from your WAGNER representative, quoting the product and serial number. Part number : 2302304...
Ø 3 inch Ø 4 inch Ø 6 inch S 3 inch S 3 inch S 3 inch S 3 inch S 3 inch WILDCAT 18-40 WILDCAT 10-70 PUMA 28-40 PUMA 15-70 LEOPARD 35-70 70 cm 40 cm TIGER PUMA...
O-rings Tefl on V-packings Standard PE/ TG PE = Polyethylen UHMW TG = Tefl on (PTFE) with graphite 4.2.2 RECOMMENDED V-PACKINGS Wagner V-packings are manufactured in four different materials: Code Material Colour Leather dark brown Tefl on with graphite black...
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL FUNCTIONAL TEST FIELD-TEST PREPARATION Re-assemble pump and other components on trolley or wall-support. Connect suction and HP hoses, test gauge, spray gun with suitable nozzle. WARNING Overpressure! Risk of injury bursting components ➞...
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL TESTING AIR MOTOR FOR AIR LEAKS Allow pump to cycle slowly, and stop pump by closing gun at various points in up and down stroke. Check for any air leaks. Close air-supply ball-valve without relieving and check for pressure-loss.
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL FUNCTION TEST The function test should be carried out according to the pressure shown in column 3 of the table of „test data“ chapter 6.7. 1. For fi nal pressure, see test data table column 4. Pressure difference between upward stroke and downward stroke must not exceed that in the table column 5.
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
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Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT PUMA PUMA LEOPARD LEOPARD Spare parts list Ø80mm/ Ø100mm/ Ø100mm/ Ø150mm/ Ø150mm/ Air motor H75mm H75mm H150mm H75mm H150mm Ø3.1/S3 inch Ø4/S3 inch Ø4/S6 inch Ø6/S3 inch Ø6/S6 inch Pos K Description...
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT PUMA PUMA LEOPARD LEOPARD Spare parts list Ø80mm/ Ø100mm/ Ø100mm/ Ø150mm/ Ø150mm/ Air motor H75mm H75mm H150mm H75mm H150mm Ø3.1/S3 inch Ø4/S3 inch Ø4/S6 inch Ø6/S3 inch Ø6/S6 inch Pos K Description...
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
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9971129 9971129 ◆ ★ O-ring 9974089 9974089 Hood 9 369311 369311 ◆ Sound absorbing mat 9 369319 369319 Sticker Wagner 12 Tiger 370804 370804 Hexagon head screw 9900150 9900150 Cap head screw 9907078 Hexagon head screw 9907208 9907208 Screw 9907125...
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL LUMO Tiger LUMO Tiger Spare parts list Air motor with regulator without regulator Description ◆ ★ Sealing ring 9970149 9970149 ◆ ★ O-ring 9974092 9974092 Synthetic union elbow 8-1/4“ 9998253 9998253 Synthetic union elbow 8-1/8“...
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL LUMO Tiger LUMO Tiger Spare parts list Air motor with regulator without regulator Description ◆ ★ Sealing ring 1“ 9974135 ◆ Pressure control valve A25R-1 9999452 ◆ Diaphragm unit 115435 ◆...
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL +10 Nm 70 Nm + 7 lbft 52 lbft 25 Nm; 18 lbft 40 Nm/ 30 lbft Item 4 tighten to block manually. Use a standard spanner only if it‘s necessary.
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 40 cm ³ 40 cm ³ 40 cm ³ 40 cm ³ Spare parts list Material pumps PE/TG PE/TG PE/L PE/T Qty Description ◆ Packing PE/L compl. (small) 115826 ◆★...
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL +10 Nm 70 Nm + 7 lbft 52 lbft 25 Nm 18 lbft 40 Nm/ 30 lbft Item 4 tighten to block manually. Use a standard spanner only if it‘s B_01269 necessary.
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL ³ ³ ³ 70 cm 70 cm 70 cm Spare parts list Material pumps PE/TG PE/L PE/T Qty Description ◆ Packing PE/T compl. (large) 368992 ◆ Packing PE/L compl. (large) 368993 ◆★...
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 50 Nm 27 lbft +10 Nm 70 Nm + 7 lbft 52 lbft 50 Nm 27 lbft 160 Nm 118 lbft Item 4 tighten to block manually Use a standard spanner only if it‘s necessary.
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 110 cm ³ 110 cm ³ 110 cm ³ Spare parts list Material pump PE/TG PE/L PE/T Qty Description ◆★ Sealing collar TG (small) 368426 ◆★ Sealing collar T (small) 368436 ◆★...
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 50 Nm 27 lbft +10 Nm 70 Nm + 7 lbft 52 lbft 50 Nm 27 lbft 160 Nm 118 lbft Item 4 tighten to block manually. Use a standard spanner only if it‘s B_01277 necessary.
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 150 cm ³ 150 cm ³ 150 cm ³ Spare parts list Material pumps PE/TG PE/L PE/T Qty Description ◆ Sealing collar L (small) 367922 ◆★ Sealing collar PE (small) 367523 ◆...
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interruptions: - Switch off the energy/compressed air supply.
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 70 Nm; 52 lbft 70 Nm; 52 lbft 300 Nm; 221 lbft B_00339 lbft min. 80 Nm; min. 59 lbft...
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL 300 cm ³ 300 cm ³ 300 cm ³ Spare parts list HV material pumps PE/TG PE/L PE/T Description ◆ Valve seat Outlet 300 369510 ◆ ★ O-ring 369528 ◆...
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL TROLLEY B_07771 Item K Description Part No. Part No. Part No. for Wildcat for Puma for Leopard Trolley complete 367121 368121 Stand 367021 368021 Wheel set and handles 367022 Hexagonal screw DIN931 M 6x..
40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL TROLLEY „HEAVY DUTY“ B_00363 Item K Qty Description Part No. Part No. for Leopard for Jaguar and Tiger Trolley Heavy Duty 369024 Washer DIN125; A6.4 or A8.4 9920103 9920102 ◆...
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT WILDCAT PUMA PUMA PUMA PUMA List accessories 10-70 18-40 28-40 15-70 21-110 15-150 Item K Description Suction elbow M36x2 97075 394910 Air cap LV (red) 394911 Air cap HV (blue) AirCoat-gun GM 4100AC, 394002 394002...
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51 ◆ Nozzles Tip nozzles .., 1088HHH 27 MPa; 270 bar; 3920 psi Airless gun AG-14 with Profi Tip 347016 NPSM 1/4“, 27 MPa; 270 bar; 3920 53 ◆ Nozzle Wagner Profi Tip HD..., 1006HHH- 356940 Separating fl uid 10 l; 2.6 gal ◆ Verschleissteil...
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT WILDCAT PUMA PUMA PUMA PUMA List accessories 10-70 18-40 28-40 15-70 21-110 15-150 Item K Description 57 ◆ Hose set material AC DN4, Air 2312801 DN6, consisting of paint-, air- and protective hose.
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40 ccm - 300 ccm. EDITION 01/2012 PART NO. DOC367866 SERVICE MANUAL WILDCAT WILDCAT PUMA PUMA PUMA PUMA List accessories 10-70 18-40 28-40 15-70 21-110 15-150 Item K Description ◆ Suction hose paint assy. Niro 97073 DN 13 mm; ID 0.5 inch, 1 m; 3.28 ft, M36X2 Quick coupling with hose nozzle 9998811...